Editor’s Choice Articles

Gasification is a promising and attractive thermochemical method for biomass-to-energy conversion, with fluidized bed reactors being one of the best options for large-scale operations. Olive residues in particular are potentially excellent candidate biomass fuels in the Mediterranean area, due to the region’s increased capacity in olive oil production. Herein, the gasification experiments of olive kernels in a 2 MWth air-blown, bubbling fluidized bed reactor located at CENER’s facilities (BIO2C) in Navarra, Spain are presented. Even though technical issues were demonstrated due to the operation of the plant with a high-density biomass fuel and given the scale of the process, a quasi-steady-state and isothermal 12 h operation at an equivalence ratio of 0.25 ± 0.03 was attained. Given the satisfactory experimental results, an Aspen Plus simulation model of the process was also attempted. Notably, the proposed methodology agrees well with the experimental results and can be regarded as a starting point in future studies examining the gasification of relevant biomass in a MW-scale unit. Next, the effect of equivalence ratio and residual biomass moisture content were also evaluated, with the scope of designing future experiments that require minor modifications in the already existing apparatus. Finally, a syngas utilization route through the provision of energy for district heating purposes in the nearby village of Aoiz was proposed. Full article

The objective of this work was to determine the optimal conditions for the electrooxidation treatment in order to decolourise the effluents that contain reactive dyes. According to the results, when Na₂SO₄ is used as an electrolyte, the decolouration reactions follow first-order kinetics. However, when NaCl is present in the effluent, the first-order kinetics is stabilised after applying a minimal electric current value. The models obtained from the results show that the higher the concentration of NaCl, the lower the energy consumption. On the other hand, an increase in dye concentration leads to an increase in electrical consumption. In relation to the pH, the results show that it is not a key factor in the decolouration efficiency. Finally, the obtained model was applied to two real effluents. The feasibility of individually treating the effluents from the dyeing process and those from the subsequent wash-off process was evaluated. From an industrial application point of view, it is recommended to mix both effluents before treatment, especially when the dye concentration is high. Full article

A series of numerical simulations were performed to study the discharge coefficient based on the geometric parameters of a stepped labyrinth seal that sealed the secondary flow path of a gas turbine. In contrast with straight-through seals, stepped labyrinth seals introduce additional geometrical parameters related to the steps. In this study, three shape variables were observed: step height (SH), position, and cavity width (CW). The sensitivity to the leakage flow of the shape variable in the stepped labyrinth seal was analyzed. The mechanism for improving the sealing performance of stepped labyrinth seals was investigated. The results indicated that the stepped labyrinth seal exhibited up to 17.9% higher leakage-suppression performance than the straight labyrinth seal. Seals with large discharge coefficients had a large vena contracta upstream of each tooth structure and a rapidly accelerated axial velocity in the radial direction. We could observe that the discharge coefficient changed according to the flow field in the cavity. The wall shear stress was sensitive to the SH but not to the CW or step position. Full article

This study proposes a recognition method based on symmetrized dot pattern (SDP) analysis and convolutional neural network (CNN) for rapid and accurate diagnosis of insulation defect problems by detecting the partial discharge (PD) signals of XLPE power cables. First, a normal and three power cable models with different insulation defects are built. The PD signals resulting from power cable insulation defects are measured. The frequency and amplitude variations of PD signals from different defects are reflected by comprehensible images using the proposed SDP analysis method. The features of different power cable defects are presented. Finally, the feature image is trained and identified by CNN to achieve a power cable insulation fault diagnosis system. The experimental results show that the proposed method could accurately diagnose the fault types of power cable insulation defects with a recognition accuracy of 98%. The proposed method is characterized by a short detection time and high diagnostic accuracy. It can effectively detect the power cable PD to identify the fault type of the insulation defect. Full article

Despite intensive research over the last three decades, it has not yet been possible to bring an effective vaccine against human immunodeficiency virus (HIV) and the resulting acquired immunodeficiency syndrome (AIDS) to market. Virus-like particles (VLP) are a promising approach for efficient and effective vaccination and could play an important role in the fight against HIV. For example, HEK293 (human embryo kidney) cells can be used to produce virus-like particles. In this context, given the quality-by-design (QbD) concept for manufacturing, a digital twin is of great importance for the production of HIV-Gag-formed VLPs. In this work, a dynamic metabolic model for the production of HIV-Gag VLPs was developed and validated. The model can represent the VLP production as well as the consumption or formation of all important substrates and metabolites. Thus, in combination with already described process analytical technology (PAT) methods, the final step towards the implementation of a digital twin for process development and design, as well as process automation, was completed. Full article

The paper investigates the physicochemical regularities (kinetics and isotherm) of phosphorus and beryllium recovery by sorbents based on polyacrylonitrile (PAN) fiber and Fe(OH)₃ obtained by various methods: PAN or pre-hydrolyzed PAN with precipitation of FeCl₃ with ammonia, using ready-made or electrochemically generated Na₂FeO₄, pre-hydrolyzed PAN treated with an alkaline solution of Na₂FeO₄, as well as their comparison with granular aluminum oxide. The Langmuir, Freudlich and Dubinin–Radushkevich models show high performance of materials for sorption of stable P and Be used as tracers for the release of ⁷Be, ³²P, and ³³P from seawater. The obtained kinetic data are processed using kinetic models of intraparticle diffusion and the pseudo-first-order, pseudo-second-order, and Elovich models. Optimal conditions for obtaining sorbents are established, namely, the effect of NaOH concentration at the stages of preparation on the properties of sorbents based on the PAN fiber and Fe(OH)₃ obtained by various methods. Full article

As the third most plentiful biopolymer after other lignocellulosic derivates such as cellulose and hemicellulose, lignin carries abundant potential as a substitute for petroleum-based products. However, the efficient, practical, value-added product valorization of lignin remains quite challenging. Although several studies have reviewed the valorization of lignin by microorganisms, this present review covers recent studies on the valorization of lignin by employing yeast to obtain products such as single-cell oils (SCOs), enzymes, and other chemical compounds. The use of yeasts has been found to be suitable for the biological conversion of lignin and might provide new insights for future research to develop a yeast strain for lignin to produce other valuable chemical compounds. Full article

This study investigated calcium sulfate and chitosan on the textural modification and microstructure of tofu made from lentils. The addition of varying amounts of calcium sulfate (0–12 mM) and chitosan (0–1.0%) into lentil milk could affect the gel properties of lentil-based tofu. The gel properties, including the hardness and cohesiveness, of lentil-based tofu significantly increased with the addition of 12 mM calcium sulfate, exhibiting a slightly discontinuous network structure and a slightly regular pore network. However, the gel properties including hardness and cohesiveness significantly decreased with the addition of 1.0% chitosan, presenting a slightly continuous network structure with pores. Sodium dodecyl sulfate–polyacrylamide gel electrophoresis (SDS-PAGE) analysis showed that the aggregation of the vicilin, legumin acidic unit and legumin basic unit proteins in lentil milk was induced both by 12 mM calcium sulfate and 1.0% chitosan. Our results suggested that calcium sulfate and chitosan could affect the gel properties, such as hardness and cohesiveness, of lentil-based tofu. Therefore, calcium sulfate and chitosan can be used as practical food additives for the development of texture-modified lentil-based tofu. Full article

Peaberry coffee is the result of a natural mutation of coffee beans, and they make up only about 5–7% of coffee crops. A typical coffee cherry contains two seeds that are developed against each other, resulting in the distinctive half-rounded shape of coffee beans. However, failing to fertilize both ovules of one of the seeds or failure in endosperm development can cause only one of the seeds to develop, resulting in smaller, denser beans with a more domed shape. Peaberry coffees are said to be sweeter, lighter, and more flavorful since the peaberry beans receive all nutrients from the coffee cherry. Due to its exclusive nature, the chemical characteristic of peaberry coffee is not well understood. This study explores the acidities and antioxidant activity of peaberry coffee sourced from multiple regions. Total antioxidant capacity, total caffeoylquinic acid (CQA), total caffeine concentration, and pH levels were evaluated for peaberry coffee extracts prepared by cold and hot brewing methods. Little correlation between antioxidant activity and the concentrations of caffeine and CQA in peaberry beans was shown. Six methods were performed for the characterization of total antioxidant capacity including cyclic voltammetry, ABTS assay, and FRAP assay. Peaberry bean extract demonstrated higher average total caffeine concentrations compared to traditional coffee bean extracts. Full article

The effect of quasi-exponentially decreasing film thicknesses of thin poly-para-xylylene (PPX-N) coatings inside narrow tubes or micro scaled gaps is well known and has been discussed by many authors since the late 1970s. However, for technical applications it is often necessary to provide a longitudinal homogeneous film thickness to ensure the constant properties that are required. In a previous work, it was shown, in principle and for the first time, that a temperature gradient along the tube will effectively counteract the longitudinal decreasing film thickness of the PPX-N coating of the interior wall of a capillary. Therefore, this effect is discussed in theory and the provided model is verified by experiments. Our prediction of a required sticking coefficient curve yields experimentally measured homogeneous film thicknesses and shows a good agreement with the given prognosis. Further, it is shown in theory that there is a maximum achievable homogeneous film thickness in the tube in comparison to a blank surface, which can be understood as a coating efficiency for this type of deposition. Full article

Sol–gel-based carbon xerogels possess very promising properties for pollution abatement, using processes that associate adsorption and on-site electrochemical oxidation. However, combining a high exterior surface area (for efficient diffusion) and a monolithic shape (necessary for electrochemical processes) poses challenges. In this work, the shape of monolithic carbon xerogels was contrived by the use of 3D-printed molds. Several parameters were optimized: the choice of mold design, the choice of plastic, the 3D printer parameters, the solvent, and the process of dissolving the plastic. A design combining fine sticks and plates made of ABS was printed; a sol–gel carbon xerogel monolith was synthesized in it, and the mold was removed by using a combination of acetone and pyrolysis. Dissolving the plastic could be carried out by placing the material on a metallic net and leaving the dissolved ABS to settle. The resulting carbon material exhibits a high exterior surface area and good strength, leading to potential uses in the aforementioned process. The research shows that 3D printing is an efficient method of parameter optimization in pre-industrialization research, thanks to its flexibility, low cost, and ease of use. Full article

Spice plants are popularly used as ingredients in food products. Promoting healthy eating, paying attention to the quality of products, means that organic and self-produced ingredients, whose origin and growing conditions are known, are gaining popularity. The study determined the concentration of mercury (Hg) in popular leafy spice plants: peppermint (Mentha piperita), common basil (Ocimum basilicum), lovage (Levisticum officinale) and parsley (Petroselinum crispum). Self-grown spices and ready-made commercial products were selected for the study. The Hg content in the test samples was determined by the AAS method (AMA 254, Altec, Praha, Czech Republic). The range of Hg content in the tested spice samples ranged from 1.20 to 17.35 µg/kg, on average 6.95 µgHg/kg. The highest concentration of Hg was recorded in the peppermint, 9.39 µg/kg. In plants grown independently, the concentration of Hg was statistically significantly higher than in commercial products purchased in a store. There were no differences in the concentration of Hg in organic and non-organic spices. Commercial spices defined by producers as organic products did not differ statistically significantly in the level of Hg content from non-organic products. Full article

Gluten-free products made from naturally gluten-free raw materials have an inferior taste and can cause deficiencies in various nutrients, especially non-starch polysaccharides. To address this problem, scientists are searching for new strategies to eliminate harmful gluten from wheat, rye, and barley and to produce balanced products with good organoleptic properties. This study evaluated the possibility of hydrolysing gluten in wheat bran, a by-product obtained after the dry fractionation of wheat, using plant enzymes. The gluten content of wheat bran after treatment with papain, bromelain, and their combination under different hydrolysis conditions was investigated. The amount of gluten was determined using an enzyme-linked immunosorbent assay ELISA R5 and the reduction in immunogenic gliadins was analysed using high-performance reverse phase liquid chromatography. The results of the study showed that 4 h hydrolysis with bromelain and papain reduced the levels of gluten immunogenic compounds in bran from 58,650.00 to 2588.20–3544.50 mg/kg; however, they did not reach the gluten-free limit. A higher hydrolysis efficiency of 95.59% was observed after treatment with papain, while the combination of both enzymes and bromelain alone were less effective. The results presented in this article will be helpful to other researchers and manufacturers of wheat-based products when selecting methods to reduce gluten immunogenicity and contribute to the development of sustainable technologies. Full article

Consistency in gas flow behavior under various operating conditions is expected for uniform cutting performance in the thermal cutting process. The slope of the cut front in the kerf slot of a sample cutting material varies with the operating condition which affects the gas flow pattern. Therefore, how the nozzle exit diameter and the slope of the cut front effects gas flow behavior has been studied using the Reynolds averaged Navier–Stokes (RANS) based k–ω turbulence model. Convergent–straight-type nozzles with exit diameters φ_exit of 1.5 mm, 2 mm and 2.5 mm were used to study the flow patterns through the kerf slots of variable cut front slopes. The numerical simulation results were then compared with the results obtained from the Schlieren experiments. In addition, image processing was performed in the Schlieren images for clear visualization and precise comparison of the numerical and experimental data. The results confirm that a nozzle with an exit diameter of 2 mm shows a higher consistency in flow behavior in variable operating conditions. Full article

Large eddy simulations were performed for the conjugate heat transfer in a ribbed channel with a geometry, that mimics the internal cooling passage of a gas turbine, using 566, 100, 10, and 1 as the solid and fluid thermal conductivity ratios (K*) and 30,000, 7000 (turbulent flow), and 1000 (laminar flow) as the Reynolds numbers. A fully coupled simulation was conducted using the immersed boundary method (IBM) and a dynamic sub-grid-scale (SGS) model. In pure convection, a decrease in the Reynolds number from 30,000 to 7000 increased the heat transfer on the channel wall by 5% but decreased that on the rib by 20%. When K* > 10, the Reynolds number effect is stronger in the rib than in the wall. In the laminar flow, the effect of conduction appears at a low K*, and the heat transfer promotion is poor in the typical ribbed channel geometry. In the turbulent flow, if K* ≥ 100, then a heat transfer promotion is expected in the ribbed channel even at a low Reynolds number. For K* < 10, the thermal performance in the turbulent flow is worse than that in the laminar flow, and thus, no rib effect is expected. Full article

Wild bitter gourd extracts, such as saponins, polysaccharides, and peptides, could be used to adjust blood sugar. The objective of this research was to explore the use of high pressure processing (HPP) for sterilization and acceleration of enzyme hydrolysis in the ultrasonic preparation of peptide extracts from wild bitter gourd. The results showed that the wild bitter gourd powder could be extracted via ultrasonic processing with water at 70 °C for only 20 min with a solid to liquid ratio of 1:20 to obtain the total protein content of 1.514 mg/g. The two sterilization methods for wild bitter gourd extract treated with papaya enzyme—for 2 h in the traditional autoclave at 121 °C for 15 min, or under HPP 300 MPa for 5 min—showed no significant effect on protein content, and both sterilization methods were effective. However, the extract sterilized with HPP had a significantly higher ability to scavenge DPPH free radicals. In addition, HPP (300 MPa for 5 min), combined with papaya enzyme to hydrolyze the wild bitter gourd extract, simultaneously pasteurized the extract and acquired the peptides from the wild bitter gourd extract Therefore, the ultrasonic extraction of wild bitter gourd, combined with HPP and enzyme hydrolysis, could greatly shorten the operation time (to only 5 min) for extracting the active peptides. Full article

A theory-based prediction method was used to estimate the friction factor and heat transfer rate in the turbulent flow of a helically coiled tube. The secondary flow produced by a centrifugal force improves heat and mass transfer; therefore, spiral coil pipes are widely used in a variety of industrial applications. The law of the wall and the Reynolds analogy, which states that momentum transfer in a turbulent flow is equivalent to heat transfer, were used in this theoretical method. The logarithmic law was used to characterize the velocity profile in the turbulence-dominated region, and the local wall shear stress variation throughout the circumference of the helical tube wall was considered. The friction factor and heat transfer in the turbulent flow of the helically coiled tube were accurately predicted by the model. Using the Reynolds analogy, the local Nusselt number in the circumferential direction of the helical tube wall was determined. The effect of decreasing local heat transfer within the tube while increasing heat transfer outside the tube was quantified. The analogy between the momentum flux and the heat flux in the turbulent flow of the straight tube was also proven to be applicable to the spiral tube. Full article

The possibilities of the action of uneven air flows on the grain material in the separating channels are still not used enough. The reason for this is the insufficient knowledge of the processes of interaction of the components of the grain material with an uneven air flow. The purpose of the research is to increase the efficiency of grain material separation according to aerodynamic properties by purposefully changing the diagram of air velocities in the channel sections using the actions of lateral and aerodynamic forces. The separation efficiency of grain material components was determined by trajectory analysis. The different geometry of the pneumatic separation channel was studied. The study of the distribution of air velocity and air pressure vectors in a vertical annular channel was carried out using the FlowVision software. It has been established that a change in the air velocity diagram can be implemented both by changing the geometric parameters of the channel and by additional distributed air supply through the perforation in the side walls of the pneumatic channel. Based on the analysis of the velocity field, an improved scheme of a pneumatic gravitational separator is proposed for separating grain material into three fractions according to aerodynamic characteristics. Full article

Sensor acquired signal has been a fundamental measure in rotary machinery condition monitoring (CM) to enhance system reliability and stability. Inappropriate sensor mounting can lead to loss of fault-related information and generate false alarms in industrial systems. To ensure reliable system operation, in this paper we investigate a system’s multiple degrees-of-freedom (DOF) using the finite element method (FEM) to find the optimum sensor mounting position. An appropriate sensor position is obtained by the highest degree of deformation in FEM modal analysis. The effectiveness of the proper sensor mounting position was compared with two other sensor mounting points, which were selected arbitrarily. To validate the effectiveness of this method we considered a gear-actuator test bench, where the sensors were mounted in the same place as the FEM simulation. Vibration data were acquired through these sensors for different health states of the system and failure patterns were recognized using an artificial neural network (ANN) model. An ANN model shows that the optimum sensor mounting point found in FEM has the highest accuracy, compared to other mounting points. A hybrid CM framework, combining the physics-based and data-driven approaches, provides robust fault detection and identification analysis of the gear-actuator system. Full article

Solid biofuels produced from torrefaction have improved coal-like properties in comparison to raw biofuels, yet ensuring uniform product quality is still a challenge. In this study, downstream torrefaction of wood pellets was performed at temperatures between 200 and 270 °C in a rotary kiln reactor to understand the effect of torrefaction temperature on product quality. The torrefied solid biofuel was compared with dedicated fuel properties defined in ISO/TS 17225-8:2016-12. Based on the results, the optimal temperature for downstream torrefaction was found at temperatures of 230 and 250 °C. Above this temperature, the effect of bulk density superimposes not only the increased net calorific value but also values for mechanical durability, amount of fines, and bulk density of the solid biofuel, which were below the thresholds of the fuel standard. Moreover, increasing process temperatures caused higher heavy metal concentrations in torrefied pellets. The composition of condensable and non-condensable fractions of the torr-gas substantially increased between temperatures of 230 and 250 °C and remained on a similar level at higher temperatures. Thus, the utilization of torr-gas for energy recovery purposes and as a precursor for the recovery of valuable chemicals should be balanced with the quality of the solid biofuel in the aforementioned range of torrefaction temperatures to enable the utilization of torrefaction products at further steps. Full article

When a liquid flows, it has an internal resistance to flow. Viscosity is the property that measures this resistance, which is a fundamental characteristic parameter of liquids. The monitoring of viscosity is essential for quality control in many industrial areas, such as the pharmaceutical, chemical, and energy-related industries. Several instruments measure the viscosity of a liquid, the most used being the capillary viscometers. These instruments are complex, associated with high cost and expensive prices. This represents a challenge in several industries, where accurate viscosity knowledge is essential in designing various industrial equipment and processes. Using image processing and machine learning algorithms is a promising alternative to the current measurement methods. This work aims to extract characteristic information from videos of droplets of different samples using image processing algorithms. An Artificial Neural Network model utilizes the extracted characteristics to classify the droplets in the correct category, which is correlated with the viscosity of the sample. Different solutions samples were created using different ratios of Water and PVP (Polyvinylpyrrolidone) and videos of their droplets were taken and processed. It was found that for water-PVP solutions, the proposed ANN model was able to successfully classify the droplets using the data extracted from the videos with high accuracy. The results imply that the ANN model can recognize the features that affect the viscosity values. Full article

Acinetobacter baumannii is a prominent emerging pathogen responsible for a variety of hospital-acquired infections. It can contaminate inanimate surfaces and survive in harsh environmental conditions for prolonged periods of time in the form of biofilm. Biofilm is difficult to remove with only one method of disinfection, so combined disinfection methods and biocidal active substances are needed for biofilm eradication. Additionally, having in mind ecological demands, legislators are more prone using fewer toxic substances for disinfection that produce less solid waste and hazardous disinfection byproducts. Gaseous ozone and citric acid are natural biocidal compounds, and the purpose of this study was to determine their combined biocidal effects on A. baumannii biofilm formed on ceramics and polystyrene. Twenty-four-hour A. baumannii biofilm formed on ceramic tiles and polystyrene was exposed to different combinations of disinfection protocols with 25 ppm of gaseous ozone for 1 h exposure time and 15% citric acid for 10 min exposure. The total number of bacteria was counted afterwards and expressed as CFU/cm². The determined disinfection protocols of A. baumannii biofilm with combined citric acid and gaseous ozone caused reduction of 2.8 to 5.89 log₁₀ CFU (99.99% inhibition rate) of total viable bacteria for each method, with the citric acid–ozone–citric acid disinfection protocol being most successful in eradication of viable bacteria on both ceramics and polystyrene. In conclusion, gaseous ozone and citric acid showed good combined biocidal effects on A. baumannii biofilm and successfully reduced early A. baumannii biofilm from ceramic and polystyrene surfaces. The given combination of active substances can be a good option for eco-friendly disinfection of hospital inanimate surfaces from A. baumannii biofilm contamination with prior mechanical cleaning. Full article

Carbon-reinforced concrete (CRC) has the potential to play a pivotal role in optimizing the built environment and has therefore been experiencing a wave of research and development in the construction industry in recent years. The production of carbon fibers for CRC is energy-intensive, prompting the need to explore circular economy approaches (e.g., recycling at the End-of-Life (EoL)) to optimize the environmental performance of this material. Underdeveloped processes and a resulting lack of primary data regarding the recycling of CRC have hampered a comprehensive sustainability assessment of the novel composite building material. The novelty of this article is the detailed presentation of possible EoL scenarios for CRC and the detailed determination of the respective environmental impacts. This study aims to model EoL options within a Life Cycle Assessment (LCA), focusing on the EoL stage based on ISO 14040/44 using the GaBi ts 10.5.1.124 software and the CML2001 (2016) methodology. The practical relevance of the study lies in the early consideration of the entire life cycle of new materials, such as CRC, already in the design phase. Furthermore, the EoL can have relevant impacts on the environment, and due to an increasing significance of sustainability aspects, this LCA clarifies first approaches for the future of the construction sector in quantitative statements (e.g., CO₂ emissions). All data are literature-based and are explained in detail and calculated for our case study with the functional unit of one kilogram of re-usable material (reusable and fully usable “raw” material for further use/ development) from a double wall. The impact assessment was calculated for 11 midpoint categories and related indicators, although the main focus was on Global Warming Potential (GWP). It was found that the highest-quality recycled options for CRC arise when the individual fractions (concrete matrix and carbon fibers) are first broken up, separated and then individually processed. This study focused mainly on the processing of the carbon fibers contained in CRC, for which pyrolysis and mechanical recycling have the strongest potential for industrial application. For the demolition and separation of both the concrete and the carbon fiber fractions, the conventional transport from the demolition site to the stationary processing plant proved to be the main driver of the GWP (1.4 × 10⁻³ kg CO₂e). In the subsequent processing of the carbon fibers, pyrolysis showed a higher GWP (9.7 × 10⁻³ kg CO₂e) than mechanical recycling (3.1 × 10⁻⁴ kg CO₂e). In addition, the production of one m³ of concrete (C30/37) was compared to a primary raw material concrete fraction. Concrete can be successfully used as a substitute material for the gravel present in the C30/37 concrete. The use of recycled parts in concrete (originating from the concrete used in carbon-reinforced concrete) as a substitute for primary gravel showed a savings of 6.9 kg CO₂e per m³ of primary concrete, corresponding to a reduction of 22.5%. The results show that the mechanical recycling of carbon fibers is overall the route with the lowest energy input and emissions. However, compared to pyrolysis, the recycled carbon fibers from mechanical recycling have a lower quality. Therefore, despite the higher energy input, pyrolysis is a more promising approach to close the material cycle. Furthermore, recycled aggregate concrete can reduce emissions by a quarter compared to primary concrete. Finally, this work aimed to provide a basis for further life cycle optimization in the construction sector. In subsequent studies, the EoL must be combined with the production and use stages to depict the entire life cycle, identify possible trade-offs and compare the results with conventional construction methods or materials such as steel-reinforced concrete. Full article

Vaccine supply has a bottleneck in manufacturing capacity due to operation personnel and chemicals needed. Assessment of existing mRNA (messenger ribonucleic acid) vaccine processing show needs for continuous manufacturing processes. This is enabled by strict application of the regulatory demanded quality by design process based on digital twins, process analytical technology, and control automation strategies in order to improve process transfer for manufacturing capacity, reduction out-of-specification batch failures, qualified personnel training and number, optimal utilization of buffers and chemicals as well as speed-up of product release. In this work, process control concepts, which are necessary for achieving autonomous, continuous manufacturing, for mRNA manufacturing are explained and proven to be ready for industrialization. The application of the process control strategies developed in this work enable the previously pointed out benefits. By switching from batch-wise to continuous mRNA production as was shown in previous work, which was the base for this study, a potential cost reduction by a factor 5 (i.e., from EUR 0.380 per dose to EUR 0.085 per dose) is achievable. Mainly, based on reduction of personnel (factor 30) and consumable (factor 7.5) per campaign due to the significant share of raw materials in the manufacturing costs (74–97). Future research focus following this work may be on model-based predictive control to gain further optimization potential of potential batch failure and out of specification (OOS) number reduction. Full article

The production of food is highly complex due to the various chemo-physical and biological processes that must be controlled for transforming ingredients into final products. Further, production processes must be adapted to the variability of the ingredients, e.g., due to seasonal fluctuations of raw material quality. Digital twins are known from Industry 4.0 as a method to model, simulate, and optimize processes. In this vision paper, we describe the concept of a digital food twin. Due to the variability of the raw materials, such a digital twin has to take into account not only the processing steps but also the chemical, physical, or microbiological properties that change the food independently from the processing. We propose a hybrid modeling approach, which integrates the traditional approach of food process modeling and simulation of the bio-chemical and physical properties with a data-driven approach based on the application of machine learning. This work presents a conceptual framework for our digital twin concept based on explainable artificial intelligence and wearable technology. We discuss the potential in four case studies and derive open research challenges. Full article

Heavy metal pollution is a serious concern of the modern era due to its widespread negative effects on human health and to the environment. Conventional technologies applied for the uptake of this category of persistent pollutants are complex, often expensive, and inefficient at low metal concentrations. In the last few years, non-conventional alternatives have been studied in search of better solutions in terms of costs and sustainability. Microbial adsorbents are one of the biomass-based sorbents that have extensively demonstrated excellent heavy metals removal capacity even at low concentrations. However, most of the carried-out research regarding their application in wastewater treatment has been performed in discontinuous systems. The use of microorganisms for the uptake of metal ions in continuous systems could be an important step for the upscale of the remediation processes since it facilitates a faster remediation of higher quantities of wastewaters loaded with heavy metals, in comparison with batch systems removal. Thus, the current research aims to analyze the available studies focusing on the removal of metal ions from wastewaters using microorganisms, in continuous systems, with a focus on obtained performances, optimized experimental conditions, and the sustainability of the bioremoval process. The present work found that microbial-based remediation processes have demonstrated very good performances in continuous systems. Further sustainability analyses are required in order to apply the bioremediation technology in an optimized environmentally friendly way in large-scale facilities. Full article

Industry 4.0 has embraced process models in recent years, and the use of model-based digital twins has become even more critical in process systems engineering, monitoring, and control. However, the reliability of these models depends on the model parameters available. The accuracy of the estimated parameters is, in turn, determined by the amount and quality of the measurement data and the algorithm used for parameter identification. For the definition of the parameter identification problem, the ordinary least squares framework is still state-of-the-art in the literature, and better parameter estimates are only possible with additional data. In this work, we present an alternative strategy to identify model parameters by incorporating differential flatness for model inversion and neural ordinary differential equations for surrogate modeling. The novel concept results in an input-least-squares-based parameter identification problem with significant parameter sensitivity changes. To study these sensitivity effects, we use a classic one-dimensional diffusion-type problem, i.e., an omnipresent equation in process systems engineering and transport phenomena. As shown, the proposed concept ensures higher parameter sensitivities for two relevant scenarios. Based on the results derived, we also discuss general implications for data-driven engineering concepts used to identify process model parameters in the recent literature. Full article

The handling of bulk solids in the form of powders is a fundamental process in a wide range of manufacturing industries, such as the automotive, aerospace, food, and healthcare sectors. All these sectors employ additive manufacturing (AM), as it enables the production of complex parts in a short amount of time. Thus, it is considered an established method for developing an agile manufacturing environment that can drastically reduce the lead time from conception to the production stage. At the same time, powder is a unique material sensitive to environmental and machine conditions; hence, establishing an optimal configuration is not straight-forward. This work presents a discrete element method (DEM) simulation of an experimental dosing system used in AM. We introduce a robust workflow that correlates suitable experimental data with simulation results, establishing models of real powders with different flowability. The results showed an excellent agreement between the experimental data and the simulation results and provided a better understanding of the material behavior. Furthermore, we employed a coarse-grained approach to extract continuum fields from the discrete data. The results showed that the cohesion level in the system was enough to create agglomerates that hindered the transport of the material and produced nonuniform distribution. Full article

Avocados are one of the important fruits in our diet, showing many health benefits. However, a significant amount of avocados become defective as they are transported throughout the supply chain and are refused by consumers, ending up at animal or pet feed manufacturers. Indeed, some previous evidence suggests that rejected avocados still present high phenolic content that can be reused in the drug or pharmacological industry. Therefore, in the present work, we measured the phenolic content from rejected avocado pulp and evaluated the antioxidant potential, followed by characterization and quantification using LC-ESI-QTOF-MS/MS and HPLC-PDA. Reed avocado pulp was highest in TPC (0.21 mg GAE/g f.w.) and TFC (0.05 mg QE/g f.w.), whereas in TCT assay, low traces of tannins were exhibited in Wurtz and Reed avocado pulp. Hass avocado pulp had the highest antioxidant potential in DPPH (0.32 AAE/g f.w.), FRAP (0.13 AAE/g f.w.), ABTS (0.32 AAE/g f.w.), •OH-RSA (0.51 AAE/g f.w.) and FICA (0.47 mg EDTA/g) assays. Wurtz avocado pulp had higher antioxidant potential in RPA (0.07 mg AAE/g) and PMA (0.27 AAE/g f.w.). A total of 64 phenolic compounds were characterized in avocado pulp, including 10 in Hass avocado pulp, 31 in Wurtz avocado pulp and 45 in Reed avocado pulp. In HPLC-PDA quantification, chlorogenic acid (21.36 mg/g f.w.), epicatechin (14.24 mg/g f.w.) and quercetin (21.47 mg/g f.w.) were detected to be the highest in Hass, Wurtz and Reed avocado pulp, respectively. Our study showed the presence of phenolic compounds in rejected avocado pulp and hence can be utilized in food and pharmaceutical industries. Full article

In the current literature, information can mainly be found about free and hindered settling of isometric particles in Newtonian and non-Newtonian fluids. These conclusions cannot be used to describe the sedimentation of non-isometric particle in non-Newtonian fluids. For this reason, we have carried out systematic experiments and calculated the correlation of the hindered settling velocity of a cloud of non-isometric particles in high-viscosity and pseudoplastic liquid. The experiments were performed in transparent model fluids, namely, glycerine (a Newtonian fluid) and an aqueous solution of carboxylmethylcelulose CMC (a non-Newtonian pseudo-plastic liquid). These fluids have similar rheological properties, for example, the fresh fine-grained cementitious composites HPC/UHPC. The experiments were carried out with steel fibers with a ratio of d/l = 0.3/20. The settling velocity was determined for fiber volumes from 1% to 5%. While it is known from previous studies that for spherical particles the hindered settling velocity is proportional to the porosity of a suspension cloud on exponent 4.8, which was confirmed by our verification experiment, for the studied fiber particles it is proportional to the porosity on exponent 22.1. This great increase in the exponent is an effect of both the shape of the particles and, in particular, a mutual influence that arises from their interweaving and connection in the suspension. Full article

Calcium hydroxide is promising for thermal energy storage due to its low cost and high energy density. Nevertheless, the powdered material is cohesive and has low thermal conductivity which is a major challenge for the operation of moving bed reactors. One approach to facilitate the movement of the reaction bed is the stabilisation of the particles through the coating of Ca(OH)₂ granules with Al₂O₃ particles. In this work, a newly designed reactor concept was specifically developed for testing coated Ca(OH)₂ granules. The design allows for the movement of the reaction bed by gravity assistance and direct heating of the particles by a counter current gas flow. The operation was successfully demonstrated and proved to achieve high heat transfer between gas and granules. Furthermore, the movement of the reaction bed was achieved after the discharging phase. Two batches of uncoated and coated Ca(OH)₂ granules were subject of 10 thermochemical cycles in this reactor. The cycling stability, structural integrity, mechanical stability, morphology and phase composition of the granules were analysed. Full conversion of both samples was demonstrated for the entire experimental series. It was found that the alumina coating enhances the mechanical stability of the granules under reaction conditions. Full article

In this article, a new design method for an adaptive fast finite-time controller (FTC) is proposed for the finite-time stability (FTS) issue of a class of high-order stochastic nonlinear systems (HOSNSs) with unknown parameters. Using a power integrator technology and Lyapunov function approach, an adaptive state feedback controller is derived to ensure fast FTS of HOSNSs. The developed adaptive fast FTC is equipped with less settling time to obtain better steady-state accuracy compared with the traditional FTC. The effectiveness of the proposed adaptive control scheme is demonstrated by a numerical example. Full article

Molecular diffusion determines the time to reach local equilibrium in a reservoir. It can be a main production mechanism in scenarios such as production from fractured reservoirs or tight formation. However, there is a lack of high-pressure diffusion coefficients for reservoir fluids and its related systems. Many correlations exist, but there is no consensus on their accuracy for these systems. We provide a systematic review of the available data for systems related to reservoir fluids, as well as a comprehensive comparison of five commonly used correlations for hydrocarbon mixtures, including the extended Sigmund, Riazi-Whitson, Leahy-Dios-Firoozabadi, Wilke–Chang, and the Hayduk–Minhas correlations. We collected extensive data of diffusion coefficients in binary mixtures related to petroleum fluids and established a database of over 80 binaries and 1600 data points. We also collected the data for gas diffusion in different oils and reservoir fluids, but the data in high-pressure live oils are extremely scarce. The five correlations were evaluated using the binary database, and a few selected correlations using the oil database. None of the correlations show consistent and dominant superiority for all the binary mixtures, although some are better for particular groups/regions. For oils and reservoir fluids, the composition information is often incomplete. Only a few sets allow a comparison between different correlations. Although some trends can be identified from the correlation evaluation, no conclusive recommendation is made for a particular model, due to the data scarcity. The findings underscore the need for more accurate measurement and modeling of gas diffusion in mixtures that are more representative of reservoir fluids at high pressures. Full article

The development of approaches for the non-thermal sterilization of instruments is an urgent task to ensure the safety of meat industry products, where the use of hot water leads to the formation of condensates and a deterioration in the hygienic condition of the premises. In this study, an installation for sterilizing knives was created, which works by activating aqueous salt solutions with a glow discharge. The power consumption of the installation reactor is only 125–150 Wh. The temperature rise of the sterilizing agent used is about 1.1 ± 0.2 °C/min/L. The effectiveness of the installation for plasma-activation of aqueous solutions of chloride and sodium sulfate by glow discharge (PAW) in relation to the inactivation of microorganisms, including Staphylococcus aureus, Salmonella typhimurium, Pseudomonas gessardii and L. monocytogenes, on steel surfaces was evaluated. Samples of stainless steel (parts of knives) were used in two versions (new and artificially aged). Mono- and polyspecies bacterial biofilms were grown on the surface of the samples. The treatment was carried out by immersing samples of steel plates in plasma-activated aqueous solutions. It was found that the treatment of plates in a knife sterilizer for 1 min had an effective effect on the inhibition of all types of studied bacteria. Full article

In modern electric vehicles, electrical failure has become a critical problem that reduces the lifetime of traction motors. Moreover, traction motors with high-voltage and high-speed systems for a high power density have been aggravating the shaft voltage problems. This study identifies that direct-oil-cooling systems exacerbate this problem. To address this, an analytical method for calculating parasitic capacitance is proposed to determine the effects of cooling oil in a traction motor with a direct-oil-cooling system. Capacitance equivalent circuits are configured based on whether the slot is submerged in the cooling oil. In addition, an electric field decomposition method is applied to analyze the distortion of the electric field by the structure of the conduction parts in the motor. The results indicate that the parasitic capacitances of the traction motor are increased by the influence of the cooling oil resulting in an increase in the shaft voltage. Full article

In order to increase the typically low equilibrium CO₂ conversion to methanol using commercially proven technology, the addition of two intermediate condensation units between reaction steps is evaluated in this work. Detailed process simulations with heat integration and techno-economic analyses of methanol synthesis from green H₂ and captured CO₂ are presented here, comparing the proposed process with condensation steps with the conventional approach. In the new process, a CO₂ single-pass conversion of 53.9% was achieved, which is significantly higher than the conversion of the conventional process (28.5%) and its equilibrium conversion (30.4%). Consequently, the total recycle stream flow was halved, which reduced reactant losses in the purge stream and the compression work of the recycle streams, lowering operating costs by 4.8% (61.2 M€·a⁻¹). In spite of the additional number of heat exchangers and flash drums related to the intermediate condensation units, the fixed investment costs of the improved process decreased by 22.7% (94.5 M€). This was a consequence of the increased reaction rates and lower recycle flows, reducing the required size of the main equipment. Therefore, intermediate condensation steps are beneficial for methanol synthesis from H₂/CO₂, significantly boosting CO₂ single-pass conversion, which consequently reduces both the investment and operating costs. Full article

For the purpose of the intensification of an industrial-scale gas-liquid process, the implementation in an alternative reactor concept is investigated at Hamburg University of Technology (TUHH) in cooperation with Ehrfeld Mikrotechnik GmbH. Existing process operation data from a bubble column hint at a mass transfer limitation of the gas-liquid reaction. In the project, a jet loop reactor (JLR) is chosen to increase the specific interfacial area between gas and liquid, and thus increase mass transfer, while keeping the reactor system mechanically simple and low-maintenance. For the investigation, a laboratory scale reactor has been designed on the basis of an existing industrial scale process and scaled according to a pilot scale reactor available at TUHH. For scaling, geometric similarity is desired, while specific energy dissipation rate and volumetric gas input are kept constant for the chosen scale-up strategy. Between the two different scales, the reactors are successfully characterised in a water-air system with regards to the important mass transfer, among other parameters. A pressure- and chemical-resistant twin of the laboratory-scale reactor is provided to the project partner for trials under real process conditions with the original material system. The presented work shows that the JLR concept can be transferred sufficiently well between different scales when suitable parameters are chosen, and offers a wide operating window. The investigations aim to provide a basis for a future scale-up of the chemical process in the JLR system to the industrial scale. Full article

A new experimental high-pressure setup for measuring diffusion coefficients in supercritical fluids, based on Taylor dispersion method, and using an FTIR detector to operate up to 25.0 MPa was designed and optimized. Tracer diffusivities, D₁₂, of toluene and benzene in supercritical carbon dioxide were measured in the temperature range of 306.15–320.15 K, and pressure range of 7.5–17 MPa to evaluate the setup and experimental protocol. The effects of flow velocity, volume of the cell, absorbance at different wavenumbers on the diffusion coefficient as well as all parameters respecting the Taylor dispersion method have been analyzed. The obtained diffusion coefficients are in excellent agreement with the available literature data. The dependence of D₁₂ on temperature, pressure, and solvent density were examined. Some correlation models based on the hydrodynamic theory were used to estimate the diffusion coefficients in supercritical carbon dioxide, which is the best agreement obtained for an improved version of the Wilke–Chang model. Full article

The present study reports the results obtained after the analysis of the thermal stability and decomposition kinetics of widely used synthetic derivative of estradiol, ethinylestradiol (EE), as a pure active pharmaceutical ingredient. As investigational tools, Fourier transformed infrared spectroscopy (FTIR), thermal analysis, and decomposition kinetics modeling of EE were employed. The kinetic study was realized using three kinetic methods, namely Kissinger, Friedman, and Flynn-Wall-Ozawa. The results of the kinetic study are in good agreement, suggesting that the main decomposition process of EE that takes place in the 175–375 °C temperature range is a single-step process, invariable during the modification of heating rate of the sample. Full article

A 2D axisymmetric computational fluid dynamics (CFD) model, coupled to a 1D bed model, has been developed to capture the key processes that occur within rotary lime kilns. The model simulates the calcination reaction using a shrinking core model, and predicts the start of calcination and the degree of calcination at the end of the kiln. The model simulates heat transfer due to radiation, convection and conduction between the gas, wall, chains, and bed. The 2D gas and 1D bed models are coupled by mass and heat sinks to simulate heat transfer, evaporation, and the calcination reaction. The model is used to simulate two industrial kilns, one wet and one dry. The steady-state simulation results are compared to mill data, and good agreement is found. A sensitivity analysis is also presented, to obtain insight on how operating conditions and model variables impact the calcination location and degree of calcination. Full article

Recycling of waste plastics has become vital due to the threat to the environment the huge piles of those wastes represent, with research revealing High-Density Polyethylene (HDPEs) as the most dominant waste plastics. Because of their dominance and significant environmental impact, this paper reports the economic potential of recycling HDPE waste plastic into liquid fuels via pyrolysis. A risk and benefit assessment are presented to highlight whether the process has reasonable potential prior to the analysis of its corresponding finances. Aspen HYSYS simulation models were used as the basis for the analysis. From this, preliminary cost estimations for the net present value (NPV) of the process, its economic viability, were determined. It is shown that 100 kg/h of waste is not financially sustainable. Retailing the fuel product at a competitive price of £60/barrel would ultimately bankrupt the business. This is a consequence of the extremely high production cost of £198.40/barrel inducing the complete absence of profitability. Furthermore, the operating expenditure is found to be the root cause of the consequential financial decline, totalling £1.46 million per annum. The two most detrimental expenditures for the production cost of the pyrolysis oils were the wages of the skilled operating labour and higher utility fees incurred by the extreme temperature conditions. In addition, an unrealistically optimistic sale price of £300/barrel was also applied to ascertain a positive economic incentive. Even with the increased retail price, the process’ profits are negligible and further highlight the detrimental effect of the undesirably high operational expenditures, once more signifying that the process should not commence in its current state. However, executing such a project in developing countries such as Sierra Leone, Senegal, or Kenya where utilities and manpower, among other operational components, are cheaper, is believed to complement the immense opportunity underlying pyrolysis oil production regarding production quantity and quality. Full article

This article presents a numerical simulation of a printhead model for drop-on-demand (DoD) inkjet printers. A three-dimensional droplet model is provided for the numerical study of inks, ejection parameters, droplet movement, and the analysis of droplet impacts on the surface. This work is devoted to the analysis of different droplet ejection settings during the printing process, when the behavior of the droplet directly affects the accuracy of the printing process itself. A numerical model was also developed to investigate the effect of various settings on droplet stability, including printhead size and nozzle orifice, motion parameters (pulse strength and droplet ejection amplitude) and fluid properties. The results reflect the behavior of the ink droplet over time. The behavior of the drop was tested at different waveform ejection parameters and a mass turnover was observed. Full article

With the development of the Internet of things, big data, and AI leading the 4th industrial revolution, it has become possible to acquire, manage, and analyze vast and diverse condition signals from various industrial machinery facilities. In addition, it has been revealed that various and large amounts of signals acquired from the facilities can be utilized for fault diagnosis. Currently, while data-driven fault diagnosis techniques applicable to the facilities are being developed, it has been tried to apply the techniques for the development of fully autonomous ships in the shipbuilding and shipping industry. Since the autonomous ships must be able to detect and diagnose the failures on their own in real time, the overall research is required on how to acquire signals from the ship facilities and use them to diagnose their failures. In this study, a fault diagnosis framework was proposed for condition-based maintenance (CBM) of ship oil purifiers, which are an auxiliary facility in the engine system of a ship. First, an oil purifier test-bed for simulating faults was built to obtain data on the state of the equipment. After extracting features using discrete wavelet decomposition from the data, the features were visualized by using t-distributed stochastic neighbor embedding, and were used to train support vector machine-based diagnostic models. Finally, the trained models were evaluated with $Accuracy$ and $F_1 score$, and some models scored 0.99 or higher, confirming high diagnostic performance. This study can be used as a reference for establishing CBM system and fault diagnosis system. Furthermore, this study is expected to improve the safety and reliability of oil purifiers in Degree 4 MASS. Full article

Modal analysis on micro-vortex generator (MVG)-controlled supersonic flow at different Mach numbers is performed in this paper. The purpose of this investigation is to clarify the different properties of streamwise and ring-like vortical modes, and the effects of different Mach numbers on these modes, to further understand the vortical structures as they travel from MVG down to the shock wave/boundary-layer interaction (SWBLI) region. To this end, a high order and high resolution large eddy simulation (LES) was carried out, which identified the vortical structures behind the MVG and in the shock wave/boundary-layer interaction (SWBLI) region in the supersonic ramp flow with flow speeds of three different Mach numbers 1.5, 2.0, and 2.5. The proper orthogonal decomposition (POD) then was adopted to investigate the modes of the fluctuation flow field. It emerged that the streamwise and ring-like vortical modes were disparate in energy distribution, structural order, frequency and amplitude. Furthermore, it showed that as the Mach number increased, the energy of the streamwise modes increased while the opposite was true for ring-like modes; and the streamwise modal structures were altered more significantly than the ring-like modes, and the frequency of each mode scarcely varied. It was also found that the streamwise vortices absorbed energy from the ring-like vortices while they traveled from the MVG down to the SWBLI region, but the dominant frequency of each mode rarely changed during this process. Full article

In an industrial joining process, exemplified by deep penetration laser beam welding, ensuring a high quality of welds requires a great effort. The quality cannot be fully established by testing, but can only be produced. The fundamental requirements for a high weld seam quality in laser beam welding are therefore already laid in the process, which makes the use of control systems essential in fully automated production. With the aid of process monitoring systems that can supply data inline to a production process, the foundation is laid for the efficient and cycle-time-neutral control of welding processes. In particular, if novel, direct measurement methods, such as Optical Coherence Tomography, are used for the acquisition of direct geometric quantities, e.g., the weld penetration depth, a significant control potential can be exploited. In this work, an inline weld depth control system based on an OCT keyhole depth measurement is presented. The system is capable of automatically executing an inline control of the deep penetration welding process based only on a specified target weld depth. The performance of the control system was demonstrated on various aluminum alloys and for different penetration depths. In addition, the ability of the control to respond to unforeseen external disturbances was tested. Within the scope of this work, it was thus possible to provide an outlook on future developments in the field of laser welding technology, which could develop in the direction of an intuitive manufacturing process. This objective should be accomplished through the use of intelligent algorithms and innovative measurement technology—following the example of laser beam cutting, where the processing systems themselves have been provided with the ability to select suitable process parameters for several years now. Full article

A new model of particle entrapment during continuous casting of steel is presented, which includes the effects of multiphase flow from argon gas injection and thermal buoyancy from superheat in the strand. The model simulates three different capture mechanisms, including capture by solidified hooks at the meniscus, entrapment between dendrites, and engulfment by the surrounding of large particles. The fluid flow and bubble capture results are validated with plant measurements, including nail board dipping tests and ultrasonic tests, respectively, and good agreement is seen. Results suggest that the superheat has a negligible effect on the flow in the mold region. However, higher (30 K) superheat causes a more complex flow in the lower strand by creating multiple recirculation zones due to the thermal buoyancy effects. This causes less penetration deep into the strand, which leads to fewer and shallower particle captures. Lower (10 K) superheat may enable significant top surface freezing, leading to very large internal defect clusters. Lower superheat also leads to deeper meniscus hooks, which sometimes (0.003%) capture large (1 mm) bubbles. Capture bands occur near the transition line from vertical to curved, due to the downward fluid velocity balancing the particle terminal velocity, enabling capture in the relative stagnation region beneath the longitudinal recirculation zone. These findings agree with plant observations. Full article

Plastics are widely used and are part of modern life. Recycling of plastic waste can be achieved by pyrolysis. Conventional pyrolysis of plastic waste takes place at temperatures higher than 450 °C, because the oil yield is higher. In this study, we examined if an initiator for radical reactions can achieve the conventional pyrolysis of HDPE and PP even at low temperatures. To support the onset of decomposition of HDPE and PP at low temperatures, 2-ethylhexyl nitrate (2-EHN) was added. 2-EHN forms radicals already at about 150 °C and can thus initiate the pyrolysis process at lower temperatures. Pyrolysis oil yields increased, especially for HDPE pyrolysis, at the expense of the gaseous (minus 50%) and especially the solid fraction (minus 80%). For PP and HDPE pyrolysis oil, the proportion of carbon compounds shifted toward shorter-chain, less cyclic compounds, and there was an improvement in the physicochemical property profile: the heating values of both oils were slightly higher and the pour point significantly lower, in line with the shift toward shorter-chain compounds. The diesel content and, to a lesser extent, the gasoline content increased at the expense of waxes and other high-boiling compounds. Full article

The antlion optimization algorithm (ALO) is one of the most effective algorithms to solve combinatorial optimization problems, but it has some disadvantages, such as a long runtime. As a result, this problem impedes decision makers. In addition, due to the nature of the problem, the speed of convergence is a critical factor. As the size of the problem dimension grows, the convergence speed of the optimizer becomes increasingly significant. Many modified versions of the ALO have been developed in the past. Nevertheless, there are only a few research articles that discuss better boundary strategies that can increase the diversity of ants walking around an antlion to accelerate convergence. A novel exponential-weighted antlion optimization algorithm (EALO) is proposed in this paper to address slow convergence rates. The algorithm uses exponential functions and a random number in the interval 0, 1 to increase the diversity of the ant’s random walks. It has been demonstrated that by optimizing twelve classical objective functions of benchmark functions, the novel method has a higher convergence rate than the ALO. This is because it has the most powerful search capability and speed. In addition, the proposed method has also been compared to other existing methods, and it has obtained superior experimental results relative to compared methods. Therefore, the proposed EALO method deserves consideration as a possible optimization tool for solving combinatorial optimization problems, due to its highly competitive results. Full article

Aerobic granular sludge (AGS) is known for high phosphorus removal from wastewaters, and phosphorus can be recovered from high phosphorus-containing waste sludge granules. This study aimed at determining the feeding strategy that provides the best performance in terms of the proliferation of polyphosphate-accumulating organisms (PAOs) and phosphorus removal. Using three AGS bioreactors, this study compared phosphorus removal and the proliferation dynamics of PAOs under three different feeding strategies: anaerobic slow feeding (R1), pulse feeding + anaerobic mixing (R2), and pulse feeding (R3). Results indicate that R1 and R2 achieved significantly higher phosphorus removal (97.6 ± 3% for R1 and 98.3 ± 1% for R2) than R3 (55 ± 11%). The anaerobic slow feeding procedure (R1) achieved the highest specific phosphorus release rate (SPRR) and specific phosphorus uptake rate (SPUR) as compared to the other two feeding conditions. 16S ribosomal ribonucleic acid (rRNA) gene sequencing assay of the microbial community for the three feeding strategies indicated that although the feeding strategy impacted reactor performance, it did not significantly alter the microbial community. The bacteria community composition maintained a similar degree of diversity. Proteobacteria, Bacteroidetes, and Verrucomicrobia were the dominant bacterial phyla in the system. Dominant PAOs were from the class Betaproteobacteria and the genera Paracoccus and Thauera. Glycogen-accumulating organisms were significantly inhibited while other less-known bacteria such as Wandonia and Hyphomonas were observed in all three reactors. Full article

Fuel cell electric vehicles are expanding quickly from light-duty to heavy-duty applications such as buses or trucks. Hydrogen fuel quality needs to comply with ISO14687:2019 to avoid any improper performance of the vehicles. Total sulphur is one of the most impactful contaminants to a fuel cell system and has a threshold of 4 nmol/mol. Most analytical methods provide a limit of detection (LOD) of 1 nmol/mol for total sulphur in hydrogen. Total sulphur is often not quantified and reported as below LOD due to lack of sensitivity. A new analytical method using cryo-focussing gas chromatography with sulphur chemiluminescence detector (cryo-GC-SCD) was developed for picomol/mol analysis of total sulphur. The method achieved linearity between 150–16,000 picomol/mol, validated against NPL reference materials, and relative expanded uncertainty of 21% (k = 2). Samples from 11 hydrogen refuelling stations (HRS) were analysed using this method. The total sulphur amount fraction for all the HRSs was more than 10 times lower than the actual ISO14687:2019 threshold with highest value around 290 picomol/mol. The study demonstrated that the cryo-GC-SCD method can measure total sulphur at picomol/mol in hydrogen fuel. Additionally, it provided the first results on sulphur compound stability in an aluminium gas cylinder for which further study is needed. Full article