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Advanced Sensing Technologies in Structural Health Monitoring and Its Applications

A special issue of Sensors (ISSN 1424-8220). This special issue belongs to the section "Sensor Materials".

Deadline for manuscript submissions: closed (20 February 2024) | Viewed by 36599

Special Issue Editor


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Guest Editor
Department of Mechanical Engineering, Technical University of Madrid, 28006 Madrid, Spain
Interests: structural health monitoring; electromechanical impedance method; PZT; FBG

Special Issue Information

Dear Colleagues,

Today, structural health monitoring (SHM) is an important research area because of its strong connection with structural safety and the need to monitor and extend the lives of existing structures. Recent years have shown a rapid development of different technologies and sensing techniques developed for structural monitoring. Based on the data extracted from these technologies, SHM algorithms are used to give information and make decisions about structural conditions.

The rapid development of advanced sensing technologies will overcome the challenging issues in the realization of smart systems and structures.

The aim of this Special Issue is to focus on the most recent strategies and development of innovative sensors and biosensors, as well as their applications for structural monitoring.

Both review articles and original research papers are welcome.

Prof. Dr. Ricardo Perera
Guest Editor

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Keywords

  • structural health monitoring (SHM)
  • condition monitoring
  • sensing technologies
  • advanced sensors
  • smart systems and structures
  • data processing
  • artificial intelligence
  • machine learning

Published Papers (25 papers)

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Research

25 pages, 7064 KiB  
Article
Structural Damage Detection Based on the Correlation of Variational Autoencoder Neural Networks Using Limited Sensors
by Jun Lin and Hongwei Ma
Sensors 2024, 24(8), 2616; https://doi.org/10.3390/s24082616 - 19 Apr 2024
Viewed by 305
Abstract
Identifying the structural state without baseline data is an important engineering problem in the field of structural health monitoring, which is crucial for assessing the safety condition of structures. In the context of limited accelerometers available, this paper proposes a correlation-based damage identification [...] Read more.
Identifying the structural state without baseline data is an important engineering problem in the field of structural health monitoring, which is crucial for assessing the safety condition of structures. In the context of limited accelerometers available, this paper proposes a correlation-based damage identification method using Variational Autoencoder neural networks. The approach involves initially constructing a Variational Autoencoder network model for bridge damage detection, optimizing parameters such as loss functions and learning rates for the model, and ultimately utilizing response data from limited sensors for model training analysis to determine the structural state. The contribution of this paper lies in the ability to identify structural damage without baseline data using response data from a small number of sensors, reducing sensor costs and enhancing practical applications in engineering. The effectiveness of the proposed method is demonstrated through numerical simulations and experimental structures. The results show that the method can identify the location of damage under different damage conditions, exhibits strong robustness in detecting multiple damages, and further enhances the accuracy of identifying bridge structures. Full article
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18 pages, 7108 KiB  
Article
Effect of Sonication Batch on Electrical Properties of Graphitic-Based PVDF-HFP Strain Sensors for Use in Health Monitoring
by Victor Díaz-Mena, Xoan F. Sánchez-Romate, María Sánchez and Alejandro Ureña
Sensors 2024, 24(6), 2007; https://doi.org/10.3390/s24062007 - 21 Mar 2024
Viewed by 593
Abstract
In this study, flexible nanocomposites made from PVDF-HFP reinforced with carbon nanotubes (CNTs) and graphene nanoplatelets (GNPs) are manufactured using a sonication and solvent casting method for monitoring purposes. More specifically, the effect of the volume batch under the sonication process is explored. [...] Read more.
In this study, flexible nanocomposites made from PVDF-HFP reinforced with carbon nanotubes (CNTs) and graphene nanoplatelets (GNPs) are manufactured using a sonication and solvent casting method for monitoring purposes. More specifically, the effect of the volume batch under the sonication process is explored. For CNT-based composites, the electrical conductivity decreases as the batch volume increases due to less effective dispersion of the CNTs during the 30-min sonication. The maximum electrical conductivity achieved in this type of sensor is 1.44 ± 0.17 S/m. For the GNP-based nanocomposites, the lower the batch volume is, the more breakage of nanoplatelets is induced by sonication, and the electrical response decreases. This is also validated by AC analysis, where the characteristic frequencies are extracted. Here, the maximum electrical conductivity measured is 8.66 ± 1.76 S/m. The electromechanical results also show dependency on the batch volume. In the CNT-based nanocomposites, the higher gauge factor achieved corresponds to the batch size, where the sonication may be more effective because it leads to a dispersed pathway formed by aggregates connected by tunneling mechanisms. In contrast, in the CNT-based nanocomposites, the GF depends on the lateral size of the GNPs. The biggest GF of all sensors is achieved with the PVDF-HFP/GNP sensors, having a value of 69.36 × 104 at 35% of strain, while the highest GF achieved with a PVDF-HFP/CNT sensor is 79.70 × 103 at 70%. In addition, cycling tests show robust electromechanical response with cycling for two different strain percentages for each type of nanocomposite. The sensor with the highest sensitivity is selected for monitoring two joint movements as proof of the applicability of the sensors manufactured. Full article
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14 pages, 26928 KiB  
Article
Autonomous Sensor System for Low-Capacity Wind Turbine Blade Vibration Measurement
by Diego Muxica, Sebastian Rivera, Marcos E. Orchard, Constanza Ahumada, Francisco Jaramillo, Felipe Bravo, José M. Gutiérrez and Rodrigo Astroza
Sensors 2024, 24(6), 1733; https://doi.org/10.3390/s24061733 - 07 Mar 2024
Viewed by 631
Abstract
This paper presents the design, implementation, and validation of an on-blade sensor system for remote vibration measurement for low-capacity wind turbines. The autonomous sensor system was deployed on three wind turbines, with one of them operating in harsh weather conditions in the far [...] Read more.
This paper presents the design, implementation, and validation of an on-blade sensor system for remote vibration measurement for low-capacity wind turbines. The autonomous sensor system was deployed on three wind turbines, with one of them operating in harsh weather conditions in the far south of Chile. The system recorded the acceleration response of the blades in the flapwise and edgewise directions, data that could be used for extracting the dynamic characteristics of the blades, information useful for damage diagnosis and prognosis. The proposed sensor system demonstrated reliable data acquisition and transmission from wind turbines in remote locations, proving the ability to create a fully autonomous system capable of recording data for monitoring and evaluating the state of health of wind turbine blades for extended periods without human intervention. The data collected by the sensor system presented in this study can serve as a foundation for developing vibration-based strategies for real-time structural health monitoring. Full article
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24 pages, 8868 KiB  
Article
Unmanned Aerial Vehicle-Based Structural Health Monitoring and Computer Vision-Aided Procedure for Seismic Safety Measures of Linear Infrastructures
by Luna Ngeljaratan, Elif Ecem Bas and Mohamed A. Moustafa
Sensors 2024, 24(5), 1450; https://doi.org/10.3390/s24051450 - 23 Feb 2024
Viewed by 728
Abstract
Computer vision in the structural health monitoring (SHM) field has become popular, especially for processing unmanned aerial vehicle (UAV) data, but still has limitations both in experimental testing and in practical applications. Prior works have focused on UAV challenges and opportunities for the [...] Read more.
Computer vision in the structural health monitoring (SHM) field has become popular, especially for processing unmanned aerial vehicle (UAV) data, but still has limitations both in experimental testing and in practical applications. Prior works have focused on UAV challenges and opportunities for the vibration-based SHM of buildings or bridges, but practical and methodological gaps exist specifically for linear infrastructure systems such as pipelines. Since they are critical for the transportation of products and the transmission of energy, a feasibility study of UAV-based SHM for linear infrastructures is essential to ensuring their service continuity through an advanced SHM system. Thus, this study proposes a single UAV for the seismic monitoring and safety assessment of linear infrastructures along with their computer vision-aided procedures. The proposed procedures were implemented in a full-scale shake-table test of a natural gas pipeline assembly. The objectives were to explore the UAV potential for the seismic vibration monitoring of linear infrastructures with the aid of several computer vision algorithms and to investigate the impact of parameter selection for each algorithm on the matching accuracy. The procedure starts by adopting the Maximally Stable Extremal Region (MSER) method to extract covariant regions that remain similar through a certain threshold of image series. The feature of interest is then detected, extracted, and matched using the Speeded-Up Robust Features (SURF) and K-nearest Neighbor (KNN) algorithms. The Maximum Sample Consensus (MSAC) algorithm is applied for model fitting by maximizing the likelihood of the solution. The output of each algorithm is examined for correctness in matching pairs and accuracy, which is a highlight of this procedure, as no studies have ever investigated these properties. The raw data are corrected and scaled to generate displacement data. Finally, a structural safety assessment was performed using several system identification models. These procedures were first validated using an aluminum bar placed on an actuator and tested in three harmonic tests, and then an implementation case study on the pipeline shake-table tests was analyzed. The validation tests show good agreement between the UAV data and reference data. The shake-table test results also generate reasonable seismic performance and assess the pipeline seismic safety, demonstrating the feasibility of the proposed procedure and the prospect of UAV-based SHM for linear infrastructure monitoring. Full article
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21 pages, 4617 KiB  
Article
Ceramic Stress Sensor Based on Thick Film Piezo-Resistive Ink for Structural Applications
by Gabriele Bertagnoli, Mohammad Abbasi Gavarti and Mario Ferrara
Sensors 2024, 24(2), 599; https://doi.org/10.3390/s24020599 - 17 Jan 2024
Viewed by 617
Abstract
This paper presents a ceramic stress sensor with the dimension of a coin, able to measure the compressive force (stress) applied to its two round faces. The sensor is designed and engineered to be embedded inside concrete or masonry structures, like bridges or [...] Read more.
This paper presents a ceramic stress sensor with the dimension of a coin, able to measure the compressive force (stress) applied to its two round faces. The sensor is designed and engineered to be embedded inside concrete or masonry structures, like bridges or buildings. It provides good accuracy, robustness, and simplicity of use at potentially low cost for large-scale applications in civil structures. Moreover, it can be calibrated temperature compensated, and it is inherently hermetic, ensuring the protection of sensitive elements from the external environment. It is, therefore, suitable for operating in harsh and dirty environments like civil constructions. The sensor directly measures the internal stress of the structure, exploiting the piezo resistivity of thick film ink based on ruthenium oxide. It is insensitive with respect to the stiffness of the embedding material and the variation of the surrounding material properties like concrete hardening, shrinkage, and creep as it decouples the two components of stress. Full article
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17 pages, 5451 KiB  
Article
Pressure-Sensitive Capability of AgNPs Self-Sensing Cementitious Sensors
by Haoran Zhu and Min Sun
Sensors 2023, 23(24), 9629; https://doi.org/10.3390/s23249629 - 05 Dec 2023
Viewed by 701
Abstract
Intelligent monitoring approaches for long-term, real-time digitalization in structural health monitoring (SHM) are currently attracting significant interest. Among these, self-sensing cementitious composites stand out due to their easy preparation, cost-effectiveness, and excellent compatibility with concrete structures. However, the current research faces challenges, such [...] Read more.
Intelligent monitoring approaches for long-term, real-time digitalization in structural health monitoring (SHM) are currently attracting significant interest. Among these, self-sensing cementitious composites stand out due to their easy preparation, cost-effectiveness, and excellent compatibility with concrete structures. However, the current research faces challenges, such as excessive conductive filler, difficulties in filler dispersion, and insufficient stress sensitivity and instability. This study presents a novel approach to these challenges by fabricating self-sensing cementitious sensors using silver nanoparticles (AgNPs), a new type of conductive filler. The percolation threshold of AgNPs in these materials was determined to be 0.0066 wt%, marking a reduction of approximately 90% compared to traditional conductive fillers. Moreover, the absorbance test with a UV spectrophotometer showed that AgNPs were well dispersed in an aqueous solution, which is beneficial for the construction of conductive pathways. Through various cyclic loading tests, it was observed that the self-sensing cementitious sensors with AgNPs exhibited robust pressure-sensitive stability. Additionally, their stress sensitivity reached 11.736, a value significantly surpassing that of conventional fillers. Regarding the conductive mechanism, when encountering the intricate environment within the cementitious material, AgNPs can establish numerous conductive pathways, ensuring a stable response to stress due to their ample quantity. This study provides a significant contribution to addressing the existing challenges in self-sensing cementitious materials and offers a novel reference for further research in this domain. Full article
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17 pages, 7092 KiB  
Article
Analysis of FRP-Strengthened Reinforced Concrete Beams Using Electromechanical Impedance Technique and Digital Image Correlation System
by Ricardo Perera, María Consuelo Huerta, Marta Baena and Cristina Barris
Sensors 2023, 23(21), 8933; https://doi.org/10.3390/s23218933 - 02 Nov 2023
Cited by 1 | Viewed by 854
Abstract
Fiber-reinforced polymer (FRP) strengthening systems have been considered an effective technique to retrofit concrete structures, and their use nowadays is more and more extensive. Externally bonded reinforcement (EBR) and near-surface mounted (NSM) technologies are the two most widely recognized and applied FRP strengthening [...] Read more.
Fiber-reinforced polymer (FRP) strengthening systems have been considered an effective technique to retrofit concrete structures, and their use nowadays is more and more extensive. Externally bonded reinforcement (EBR) and near-surface mounted (NSM) technologies are the two most widely recognized and applied FRP strengthening methods for enhancing structural performance worldwide. However, one of the main disadvantages of both approaches is a possible brittle failure mode provided by a sudden debonding of the FRP. Therefore, methodologies able to monitor the long-term efficiency of this kind of strengthening constitute a challenge to be overcome. In this work, two reinforced concrete (RC) specimens strengthened with FRP and subjected to increasing load tests were monitored. One specimen was strengthened using the EBR method, while for the other, the NSM technique was used. The multiple cracks emanating in both specimens in the static tests, as possible origins of a future debonding failure, were monitored using a piezoelectric (PZT)-transducer-based electromechanical impedance (EMI) technique and a digital image correlation (DIC) system. Clustering approaches based on impedance measurements of the healthy and damaged states of the specimens allowed us to suspect the occurrence of cracks and their growth. The strain profiles captured in the images of the DIC system allowed us to depict surface hair-line cracks and their propagation. The combined implementation of the two techniques to look for correlations during incremental bending tests was addressed in this study as a means of improving the prediction of early cracks and potentially anticipating the complete failure of the strengthened specimens. Full article
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19 pages, 10660 KiB  
Article
Corrosion Assessment in Reinforced Concrete Structures by Means of Embedded Sensors and Multivariate Analysis—Part 1: Laboratory Validation
by José Enrique Ramón-Zamora, Josep Ramon Lliso-Ferrando, Ana Martínez-Ibernón and José Manuel Gandía-Romero
Sensors 2023, 23(21), 8869; https://doi.org/10.3390/s23218869 - 31 Oct 2023
Cited by 1 | Viewed by 935
Abstract
Reinforced Concrete Structures (RCS) are a fundamental part of a country’s civil infrastructure. However, RCSs are often affected by rebar corrosion, which poses a major problem because it reduces their service life. The traditionally used inspection and management methods applied to RCSs are [...] Read more.
Reinforced Concrete Structures (RCS) are a fundamental part of a country’s civil infrastructure. However, RCSs are often affected by rebar corrosion, which poses a major problem because it reduces their service life. The traditionally used inspection and management methods applied to RCSs are poorly operative. Structural Health Monitoring and Management (SHMM) by means of embedded sensors to analyse corrosion in RCSs is an emerging alternative, but one that still involves different challenges. Examples of SHMM include INESSCOM (Integrated Sensor Network for Smart Corrosion Monitoring), a tool that has already been implemented in different real-life cases. Nevertheless, work continues to upgrade it. To do so, the authors of this work consider implementing a new measurement procedure to identify the triggering agent of the corrosion process by analysing the double-layer capacitance of the sensors’ responses. This study was carried out on reinforced concrete specimens exposed for 18 months to different atmospheres. The results demonstrate the proposed measurement protocol and the multivariate analysis can differentiate the factor that triggers corrosion (chlorides or carbonation), even when the corrosion kinetics are similar. Data were validated by principal component analysis (PCA) and by the visual inspection of samples and rebars at the end of the study. Full article
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12 pages, 4846 KiB  
Communication
Novel Weigh-in-Motion Pavement Sensor Based on Self-Sensing Nanocomposites for Vehicle Load Identification: Development, Performance Testing, and Validation
by Ming Liang, Yunfeng Zhang, Yuepeng Jiao, Jianjiang Wang, Linping Su and Zhanyong Yao
Sensors 2023, 23(10), 4758; https://doi.org/10.3390/s23104758 - 15 May 2023
Cited by 1 | Viewed by 1304
Abstract
The development of the transportation industry has led to an increasing number of overloaded vehicles, which reduces the service life of asphalt pavements. Currently, the traditional vehicle weighing method not only involves heavy equipment but also has a low weighing efficiency. To deal [...] Read more.
The development of the transportation industry has led to an increasing number of overloaded vehicles, which reduces the service life of asphalt pavements. Currently, the traditional vehicle weighing method not only involves heavy equipment but also has a low weighing efficiency. To deal with the defects in the existing vehicle weighing system, this paper developed a road-embedded piezoresistive sensor based on self-sensing nanocomposites. The sensor developed in this paper adopts an integrated casting and encapsulation technology, in which an epoxy resin/MWCNT nanocomposite is used for the functional phase, and an epoxy resin/anhydride curing system is used for the high-temperature resistant encapsulation phase. The compressive stress-resistance response characteristics of the sensor were investigated by calibration experiments with an indoor universal testing machine. In addition, the sensors were embedded in the compacted asphalt concrete to validate the applicability to the harsh environment and back-calculate the dynamic vehicle loads on the rutting slab. The results show that the response relationship between the sensor resistance signal and the load is in accordance with the GaussAmp formula. The developed sensor not only survives effectively in asphalt concrete but also enables dynamic weighing of the vehicle loads. Consequently, this study provides a new pathway to develop high-performance weigh-in-motion pavement sensors. Full article
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14 pages, 6632 KiB  
Article
Development of Deep Belief Network for Tool Faults Recognition
by Archana P. Kale, Revati M. Wahul, Abhishek D. Patange, Rohan Soman and Wieslaw Ostachowicz
Sensors 2023, 23(4), 1872; https://doi.org/10.3390/s23041872 - 07 Feb 2023
Cited by 15 | Viewed by 1612
Abstract
The controlled interaction of work material and cutting tool is responsible for the precise outcome of machining activity. Any deviation in cutting parameters such as speed, feed, and depth of cut causes a disturbance to the machining. This leads to the deterioration of [...] Read more.
The controlled interaction of work material and cutting tool is responsible for the precise outcome of machining activity. Any deviation in cutting parameters such as speed, feed, and depth of cut causes a disturbance to the machining. This leads to the deterioration of a cutting edge and unfinished work material. Recognition and description of tool failure are essential and must be addressed using intelligent techniques. Deep learning is an efficient method that assists in dealing with a large amount of dynamic data. The manufacturing industry generates momentous information every day and has enormous scope for data analysis. Most intelligent systems have been applied toward the prediction of tool conditions; however, they must be explored for descriptive analytics for on-board pattern recognition. In an attempt to recognize the variation in milling operation leading to tool faults, the development of a Deep Belief Network (DBN) is presented. The network intends to classify in total six tool conditions (one healthy and five faulty) through image-based vibration signals acquired in real time. The model was designed, trained, tested, and validated through datasets collected considering diverse input parameters. Full article
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14 pages, 1239 KiB  
Article
Electromechanical Reciprocity Applied to the Sensing Properties of Guided Elastic Wave Transducers
by Bernd Köhler, Lars Schubert, Martin Barth and Kazuyuki Nakahata
Sensors 2023, 23(1), 150; https://doi.org/10.3390/s23010150 - 23 Dec 2022
Cited by 1 | Viewed by 989
Abstract
Guided elastic wave (GEW) transducers for structural health monitoring (SHM) can act as transmitters (senders) and receivers (sensors). Their performance in both cases depends on the structure to which they are coupled. Therefore, they must be characterized as system transducer- structure. The characterization [...] Read more.
Guided elastic wave (GEW) transducers for structural health monitoring (SHM) can act as transmitters (senders) and receivers (sensors). Their performance in both cases depends on the structure to which they are coupled. Therefore, they must be characterized as system transducer- structure. The characterization of the transducer-structure as transmitter using a Scanning Laser Doppler Vibrometer (SLDV) is straightforward, whereas its characterization as receiver is non-trivial. We propose to exploit electromechanical reciprocity, which is an identity between the transfer functions of electrical-to-mechanical and mechanical-to-electrical conversions. For this purpose, the well-known electromechanical reciprocity theorem was adapted to the following situation: The two reciprocal states are “electrical excitation and detection of the surface velocity at point P” and “mechanical excitation at P and measurement of the electrical quantities”. According to the derived formulas, the quantities on the mechanical and electrical sides must be chosen appropriately to ensure reciprocity as well as that the corresponding transfer functions are equal. We demonstrate the reciprocity with experimental data for correctly chosen transfer functions and show the deviation in reciprocity for a different choice. Furthermore, we propose further applications of electromechanical reciprocity. Full article
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28 pages, 11050 KiB  
Article
Performance Assessment for a Guided Wave-Based SHM System Applied to a Stiffened Composite Structure
by Inka Mueller, Vittorio Memmolo, Kilian Tschöke, Maria Moix-Bonet, Kathrin Möllenhoff, Mikhail Golub, Ramanan Sridaran Venkat, Yevgeniya Lugovtsova, Artem Eremin and Jochen Moll
Sensors 2022, 22(19), 7529; https://doi.org/10.3390/s22197529 - 04 Oct 2022
Cited by 7 | Viewed by 1650
Abstract
To assess the ability of structural health monitoring (SHM) systems, a variety of prerequisites and contributing factors have to be taken into account. Within this publication, this variety is analyzed for actively introduced guided wave-based SHM systems. For these systems, it is not [...] Read more.
To assess the ability of structural health monitoring (SHM) systems, a variety of prerequisites and contributing factors have to be taken into account. Within this publication, this variety is analyzed for actively introduced guided wave-based SHM systems. For these systems, it is not possible to analyze their performance without taking into account their structure and their applied system parameters. Therefore, interdependencies of performance assessment are displayed in an SHM pyramid based on the structure and its monitoring requirements. Factors influencing the quality, capability and reliability of the monitoring system are given and put into relation with state-of-the-art performance analysis in a non-destructive evaluation. While some aspects are similar and can be treated in similar ways, others, such as location, environmental condition and structural dependency, demand novel solutions. Using an open-access data set from the Open Guided Waves platform, a detailed method description and analysis of path-based performance assessment is presented.The adopted approach clearly begs the question about the decision framework, as the threshold affects the reliability of the system. In addition, the findings show the effect of the propagation path according to the damage position. Indeed, the distance of damage directly affects the system performance. Otherwise, the propagation direction does not alter the potentiality of the detection approach despite the anisotropy of composites. Nonetheless, the finite waveguide makes it necessary to look at the whole paths, as singular phenomena associated with the reflections may appear. Numerical investigation helps to clarify the centrality of wave mechanics and the necessity to take sensor position into account as an influencing factor. Starting from the findings achieved, all the issues are discussed, and potential future steps are outlined. Full article
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23 pages, 7981 KiB  
Article
Sub-Surface Defect Depth Approximation in Cold Infrared Thermography
by Siavash Doshvarpassand and Xiangyu Wang
Sensors 2022, 22(18), 7098; https://doi.org/10.3390/s22187098 - 19 Sep 2022
Cited by 3 | Viewed by 2133
Abstract
Detection and characterisation of hidden corrosion are considered challenging yet crucial activities in many sensitive industrial plants where preventing the loss of containment or structural reliability are paramount. In the last two decades, infrared (IR) thermography has proved to be a reliable means [...] Read more.
Detection and characterisation of hidden corrosion are considered challenging yet crucial activities in many sensitive industrial plants where preventing the loss of containment or structural reliability are paramount. In the last two decades, infrared (IR) thermography has proved to be a reliable means for inspection of corrosion or other sub-surface anomalies in low to mid thickness metallic mediums. The foundation of using IR thermography for defect detection and characterisation is based on active thermography. In this method of inspection, an external excitation source is deployed for the purpose of stimulating thermal evolutions inside objects. The presence of sub-surface defects disrupts the evolution of electromagnetic pulse inside an object. The reflection of altered pulse at the surface can be recorded through thermal camera in the form of temperature anomalies. Through authors’ previous works, cold thermography has shown that it can be a viable defect detection alternative to the most commonly used means of active thermography, known as heating. In the current work, the characterisation of defect dimensions, i.e., depth and diameter, has been explored. A simple analytical model for thermal contrast over defect is used in order to approximate the defect depth and diameter. This is achieved by comparing the similarities of the model and the experimental contrast time-series. A method of time-series similarity measurement known as dynamic time wrapping (DTW) is used to score the similarity between a pair of model and experiment time-series. The final outcome of the proposed experimental setup has revealed that there is a good potential to predict the metal loss of up to 50% in mid-thickness substrate even by deploying a less accurate nonradiometric thermal device and no advanced image processing. Full article
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16 pages, 5805 KiB  
Article
Application of a Wireless and Contactless Ultrasonic System to Evaluate Optimal Sawcut Time for Concrete Pavements
by Homin Song, Jinyoung Hong, Young-Geun Yoon, Hajin Choi and Taekeun Oh
Sensors 2022, 22(18), 7030; https://doi.org/10.3390/s22187030 - 16 Sep 2022
Cited by 2 | Viewed by 1419
Abstract
A recently developed contactless ultrasonic testing scheme is applied to define the optimal saw-cutting time for concrete pavement. The ultrasonic system is improved using wireless data transfer for field applications, and the signal processing and data analysis are proposed to evaluate the modulus [...] Read more.
A recently developed contactless ultrasonic testing scheme is applied to define the optimal saw-cutting time for concrete pavement. The ultrasonic system is improved using wireless data transfer for field applications, and the signal processing and data analysis are proposed to evaluate the modulus of elasticity of early-age concrete. Numerical simulation of leaky Rayleigh wave in joint-half space including air and concrete is performed to demonstrate the proposed data analysis procedure. The hardware and algorithms developed for the ultrasonic system are experimentally validated with a comparison of saw-cutting procedures. In addition, conventional methods for the characterization of early-age concrete, including pin penetration and maturity methods, are applied. The results demonstrated that the developed wireless system presents identical results to the wired system, and the initiation time of leaky Rayleigh wave possibly represents 5% of raveling damage compared to the optimal saw cutting. Further data analysis implies that saw-cutting would be optimally performed at approximately 11.5 GPa elastic modulus of concrete obtained by the wireless and contactless ultrasonic system. Full article
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18 pages, 4290 KiB  
Article
Loosening Identification of Multi-Bolt Connections Based on Wavelet Transform and ResNet-50 Convolutional Neural Network
by Xiao-Xue Li, Dan Li, Wei-Xin Ren and Jun-Shu Zhang
Sensors 2022, 22(18), 6825; https://doi.org/10.3390/s22186825 - 09 Sep 2022
Cited by 14 | Viewed by 1877
Abstract
A high-strength bolt connection is the key component of large-scale steel structures. Bolt loosening and preload loss during operation can reduce the load-carrying capacity, safety, and durability of the structures. In order to detect loosening damage in multi-bolt connections of large-scale civil engineering [...] Read more.
A high-strength bolt connection is the key component of large-scale steel structures. Bolt loosening and preload loss during operation can reduce the load-carrying capacity, safety, and durability of the structures. In order to detect loosening damage in multi-bolt connections of large-scale civil engineering structures, we proposed a multi-bolt loosening identification method based on time-frequency diagrams and a convolutional neural network (CNN) using vi-bro-acoustic modulation (VAM) signals. Continuous wavelet transform was employed to obtain the time-frequency diagrams of VAM signals as the features. Afterward, the CNN model was trained to identify the multi-bolt loosening conditions from the raw time-frequency diagrams intelligently. It helps to get rid of the dependence on traditional manual selection of simplex and ineffective damage index and to eliminate the influence of operational noise of structures on the identification accuracy. A laboratory test was carried out on bolted connection specimens with four high-strength bolts of different degrees of loosening. The effects of different excitations, CNN models, and dataset sizes were investigated. We found that the ResNet-50 CNN model taking time-frequency diagrams of the hammer excited VAM signals, as the input had better performance in identifying the loosened bolts with various degrees of loosening at different positions. The results indicate that the proposed multi-bolt loosening identification method based on VAM and ResNet-50 CNN can identify bolt loosening with a reasonable accuracy, computational efficiency, and robustness. Full article
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16 pages, 8411 KiB  
Article
Monitoring Osseointegration Process Using Vibration Analysis
by Shouxun Lu, Benjamin Steven Vien, Matthias Russ, Mark Fitzgerald and Wing Kong Chiu
Sensors 2022, 22(18), 6727; https://doi.org/10.3390/s22186727 - 06 Sep 2022
Viewed by 1146
Abstract
Osseointegration implant has attracted significant attention as an alternative treatment for transfemoral amputees. It has been shown to improve patients’ sitting and walking comfort and control of the artificial limb, compared to the conventional socket device. However, the patients treated with osseointegration implants [...] Read more.
Osseointegration implant has attracted significant attention as an alternative treatment for transfemoral amputees. It has been shown to improve patients’ sitting and walking comfort and control of the artificial limb, compared to the conventional socket device. However, the patients treated with osseointegration implants require a long rehabilitation period to establish sufficient femur–implant connection, allowing the full body weight on the prosthesis stem. Hence, a robust assessment method on the osseointegration process is essential to shorten the rehabilitation period and identify the degree of osseointegration prior to the connection of an artificial limb. This paper investigates the capability of a vibration-related index (E-index) on detecting the degree of simulated osseointegration process with three lengths of the residual femur (152, 190 and 228 mm). The adhesive epoxy with a setting time of 5 min was applied at the femur–implant interface to represent the stiffness change during the osseointegration process. The cross-spectrum and colormap of the normalised magnitude demonstrated significant changes during the cure time, showing that application of these plots could improve the accuracy of the currently available diagnostic techniques. Furthermore, the E-index exhibited a clear trend with a noticeable average increase of 53% against the cure time for all three residual length conditions. These findings highlight that the E-index can be employed as a quantitative justification to assess the degree of osseointegration process without selecting and tracing the resonant frequency based on the geometry of the residual femur. Full article
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24 pages, 4128 KiB  
Article
An Adaptive and Robust Control Strategy for Real-Time Hybrid Simulation
by Hong-Wei Li, Fang Wang, Yi-Qing Ni, You-Wu Wang and Zhao-Dong Xu
Sensors 2022, 22(17), 6569; https://doi.org/10.3390/s22176569 - 31 Aug 2022
Cited by 5 | Viewed by 1207
Abstract
A real-time hybrid simulation (RTHS) is a promising technique to investigate a complicated or large-scale structure by dividing it into numerical and physical substructures and conducting cyber-physical tests on it. The control system design of an RTHS is a challenging topic due to [...] Read more.
A real-time hybrid simulation (RTHS) is a promising technique to investigate a complicated or large-scale structure by dividing it into numerical and physical substructures and conducting cyber-physical tests on it. The control system design of an RTHS is a challenging topic due to the additional feedback between the physical and numerical substructures, and the complexity of the physical control plant. This paper proposes a novel RTHS control strategy by combining the theories of adaptive control and robust control, where a reformed plant which is highly simplified compared to the physical plant can be used to design the control system without compromising the control performance. The adaptation and robustness features of the control system are realized by the bounded-gain forgetting least-squares estimator and the sliding mode controller, respectively. The control strategy is validated by investigating an RTHS benchmark problem of a nonlinear three-story steel frame The proposed control strategy could simplify the control system design and does not require a precise physical plant; thus, it is an efficient and practical option for an RTHS. Full article
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22 pages, 12532 KiB  
Article
Convolutional Neural Network-Based Rapid Post-Earthquake Structural Damage Detection: Case Study
by Edisson Alberto Moscoso Alcantara and Taiki Saito
Sensors 2022, 22(17), 6426; https://doi.org/10.3390/s22176426 - 25 Aug 2022
Cited by 3 | Viewed by 1463
Abstract
It is necessary to detect the structural damage condition of essential buildings immediately after an earthquake to identify safe structures, evacuate, or resume crucial activities. For this reason, a CNN methodology proposed to detect the structural damage condition of a building is here [...] Read more.
It is necessary to detect the structural damage condition of essential buildings immediately after an earthquake to identify safe structures, evacuate, or resume crucial activities. For this reason, a CNN methodology proposed to detect the structural damage condition of a building is here improved and validated for two currently instrumented essential buildings (Tahara City Hall and Toyohashi Fire Station). Three-dimensional frames instead of lumped mass models are used for the buildings. Besides this, a methodology to select records is introduced to reduce the variability of the structural responses. The maximum inter-storey drift and absolute acceleration of each storey are used as damage indicators. The accuracy is evaluated by the usability of the building, total damage condition, storey damage condition, and total comparison of the damage indicators. Finally, the maximum accuracy and R2 of the responses are obtained as follows: for the Tahara City Hall building, 90.0% and 0.825, respectively; for the Toyohashi Fire Station building, 100% and 0.909, respectively. Full article
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14 pages, 4494 KiB  
Article
Particle Swarm Optimization Algorithm for Guided Waves Based Damage Localization Using Fiber Bragg Grating Sensors in Remote Configuration
by Rohan Soman, Alex Boyer, Jee Myung Kim and Kara Peters
Sensors 2022, 22(16), 6000; https://doi.org/10.3390/s22166000 - 11 Aug 2022
Cited by 3 | Viewed by 1479
Abstract
Structural health monitoring (SHM) systems may allow a reduction in maintenance costs and extend the lifetime of the structure. As a result, they are of interest to the research community. Ideally, the SHM methods should be low cost, while being able to detect [...] Read more.
Structural health monitoring (SHM) systems may allow a reduction in maintenance costs and extend the lifetime of the structure. As a result, they are of interest to the research community. Ideally, the SHM methods should be low cost, while being able to detect and localize small levels of damage reliably and accurately. The fiber Bragg grating (FBG) sensors are light in weight, insensitive to electric and magnetic fields, and can be embedded. The edge filtering configuration for transduction allows the use of FBG for guided wave (GW) sensing. This sensitivity may be further enhanced through their application in the remote bonded configuration. This paper provides a proof-of-concept for the use of remotely bonded FBG for damage localization. In order to improve the computational efficiency, a particle swarm optimization (PSO) based algorithm is developed. The PSO allows a significant improvement in the computation time which makes it better suited for real-time damage localization. The proposed objective function is based on the exponential elliptical approach. First, the suitability of the PSO for damage localization is shown. Then the performance of the chosen objective function is compared with the brute-force algorithm as well as other objective functions found in the literature. The methodology is employed on a simple aluminum plate. The results indicate that indeed the objective function along with the PSO is suitable for damage localization. Also as the objective function is developed taking into consideration the specific challenges with the use of FBG sensors, performs better than the other objective functions as well as the brute force algorithm. Full article
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22 pages, 4315 KiB  
Article
Low-Cost Wireless Structural Health Monitoring of Bridges
by Seyedmilad Komarizadehasl, Fidel Lozano, Jose Antonio Lozano-Galant, Gonzalo Ramos and Jose Turmo
Sensors 2022, 22(15), 5725; https://doi.org/10.3390/s22155725 - 30 Jul 2022
Cited by 17 | Viewed by 4303
Abstract
Nowadays, low-cost accelerometers are getting more attention from civil engineers to make Structural Health Monitoring (SHM) applications affordable and applicable to a broader range of structures. The present accelerometers based on Arduino or Raspberry Pi technologies in the literature share some of the [...] Read more.
Nowadays, low-cost accelerometers are getting more attention from civil engineers to make Structural Health Monitoring (SHM) applications affordable and applicable to a broader range of structures. The present accelerometers based on Arduino or Raspberry Pi technologies in the literature share some of the following drawbacks: (1) high Noise Density (ND), (2) low sampling frequency, (3) not having the Internet’s timestamp with microsecond resolution, (4) not being used in experimental eigenfrequency analysis of a flexible and a less-flexible bridge, and (5) synchronization issues. To solve these problems, a new low-cost triaxial accelerometer based on Arduino technology is presented in this work (Low-cost Adaptable Reliable Accelerometer—LARA). Laboratory test results show that LARA has a ND of 51 µg/√Hz, and a frequency sampling speed of 333 Hz. In addition, LARA has been applied to the eigenfrequency analysis of a short-span footbridge and its results are compared with those of a high-precision commercial sensor. Full article
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18 pages, 4222 KiB  
Article
Definition of Optimized Indicators from Sensors Data for Damage Detection of Instrumented Roadways
by David Souriou, Jean-Michel Simonin and Franziska Schmidt
Sensors 2022, 22(15), 5572; https://doi.org/10.3390/s22155572 - 26 Jul 2022
Viewed by 1192
Abstract
Pavement instrumentation sensors have become a common practice for structural monitoring. Data processing often consists of extracting different values generally representative of variations in the whole pavement, but this makes it more difficult to follow a specific characteristic of the structure. To overcome [...] Read more.
Pavement instrumentation sensors have become a common practice for structural monitoring. Data processing often consists of extracting different values generally representative of variations in the whole pavement, but this makes it more difficult to follow a specific characteristic of the structure. To overcome this limitation, this paper aimed to transpose an original method, labeled the Optimized Indicators Method (OIM), which consists of finding some weighting functions of a signal to evaluate some indicators linked to a physical characteristic of the structure. The main advantage of this method is that the inferred indicators are particularly sensitive to a specific characteristic of the structure without being sensitive to the others. This research work consisted of analyzing, conventionally and with the OIM, the signals of strain gauges, which were recorded during an experimental campaign carried out on a circular instrumented pavement and submitted to an accelerated fatigue testing. The OIM, calibrated through an experimental reference signal, makes it possible to evaluate independently, through weighting functions, some specific physical characteristics of the pavement. It showed a two-stepped degradation, starting with a damaging of the bituminous layer, followed by an alteration of the base layer, which could not be easily deduced from a conventional processing method. Full article
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23 pages, 12605 KiB  
Article
A Study on the Applicability of the Impact-Echo Test Using Semi-Supervised Learning Based on Dynamic Preconditions
by Young-Geun Yoon, Chung-Min Kim and Tae-Keun Oh
Sensors 2022, 22(15), 5484; https://doi.org/10.3390/s22155484 - 22 Jul 2022
Cited by 7 | Viewed by 2080
Abstract
The Impact-Echo (IE) test is an effective method for determining the presence, depth, and area of cracks in concrete as well as the dimensions of the sound concrete without defects. In addition, shallow delamination can be measured by confirming a flexural mode in [...] Read more.
The Impact-Echo (IE) test is an effective method for determining the presence, depth, and area of cracks in concrete as well as the dimensions of the sound concrete without defects. In addition, shallow delamination can be measured by confirming a flexural mode in the low-frequency region. Owing to the advancement of non-contact sensors and automated measurement equipment, the IE test can be measured at multiple points in a short period. To analyze and distinguish a large volume of data, applying supervised learning (SL) associated with various contemporary algorithms is necessary. However, SL has limitations due to the difficulty in accurate labeling for increased volumes of test data, and reflection of new specimen characteristics, and it is necessary to apply semi-supervised learning (SSL) to overcome them. This study analyzes the accuracy and evaluates the applicability of a model trained with SSL rather than SL using the data from the air-coupled IE test based on dynamic preconditions. For the detection of delamination defects, the dynamic behavior-based flexural mode was identified, and 21 features were extracted in the time and frequency domains. Three principal components (PCs) such as the real moment, real RMS, and imaginary moment were derived through principal component analysis (PCA). PCs were identical in slab, pavement, and deck. In the case of SSL considering a dynamic behavior, the accuracy increased by 7–8% compared with SL, and it could categorize good, fair, and poor status to a higher level for actual structures. The applicability of SSL to the IE test was confirmed, and because the crack progress varies under field conditions, other parameters must be considered in the future to reflect this. Full article
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30 pages, 9618 KiB  
Article
Deep Learning Empowered Structural Health Monitoring and Damage Diagnostics for Structures with Weldment via Decoding Ultrasonic Guided Wave
by Zi Zhang, Hong Pan, Xingyu Wang and Zhibin Lin
Sensors 2022, 22(14), 5390; https://doi.org/10.3390/s22145390 - 19 Jul 2022
Cited by 11 | Viewed by 2028
Abstract
Welding is widely used in the connection of metallic structures, including welded joints in oil/gas metallic pipelines and other structures. The welding process is vulnerable to the inclusion of different types of welding defects, such as lack of penetration and undercut. These defects [...] Read more.
Welding is widely used in the connection of metallic structures, including welded joints in oil/gas metallic pipelines and other structures. The welding process is vulnerable to the inclusion of different types of welding defects, such as lack of penetration and undercut. These defects often initialize early-age cracking and induced corrosion. Moreover, welding-induced defects often accompany other types of mechanical damage, thereby leading to more challenges in damage detection. As such, identification of weldment defects and interaction with other mechanical damages at their early stage is crucial to ensure structural integrity and avoid potential premature failure. The current strategies of damage identification are achieved using ultrasonic guided wave approaches that rely on a change in physical parameters of propagating waves to discriminate as to whether there exist damaged states or not. However, the inherently complex nature of weldment, the complication of damages interactions, and large-scale/long span structural components integrated with structure uncertainties pose great challenges in data interpretation and making an informed decision. Artificial intelligence and machine learning have recently become emerging methods for data fusion, with great potential for structural signal processing through decoding ultrasonic guided waves. Therefore, this study aimed to employ the deep learning method, convolutional neural network (CNN), for better characterization of damage features in terms of welding defect type, severity, locations, and interaction with other damage types. The architecture of the CNN was set up to provide an effective classifier for data representation and data fusion. A total of 16 damage states were designed for training and calibrating the accuracy of the proposed method. The results revealed that the deep learning method enables effectively and automatically extracting features of ultrasonic guided waves and yielding high precise prediction for damage detection of structures with welding defects in complex situations. In addition, the effectiveness and robustness of the proposed methods for structure uncertainties using different embedding materials, and data under noise interference, was also validated and findings demonstrated that the proposed deep learning methods still exhibited a high accuracy at high noise levels. Full article
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22 pages, 12159 KiB  
Article
Detection of Partially Structural Collapse Using Long-Term Small Displacement Data from Satellite Images
by Alireza Entezami, Carlo De Michele, Ali Nadir Arslan and Bahareh Behkamal
Sensors 2022, 22(13), 4964; https://doi.org/10.3390/s22134964 - 30 Jun 2022
Cited by 8 | Viewed by 1491
Abstract
The development of satellite sensors and interferometry synthetic aperture radar (InSAR) technology has enabled the exploitation of their benefits for long-term structural health monitoring (SHM). However, some restrictions cause this process to provide a small number of images leading to the problem of [...] Read more.
The development of satellite sensors and interferometry synthetic aperture radar (InSAR) technology has enabled the exploitation of their benefits for long-term structural health monitoring (SHM). However, some restrictions cause this process to provide a small number of images leading to the problem of small data for SAR-based SHM. Conversely, the major challenge of the long-term monitoring of civil structures pertains to variations in their inherent properties by environmental and/or operational variability. This article aims to propose new hybrid unsupervised learning methods for addressing these challenges. The methods in this work contain three main parts: (i) data augmentation by the Markov Chain Monte Carlo algorithm, (ii) feature normalization, and (iii) decision making via Mahalanobis-squared distance. The first method presented in this work develops an artificial neural network-based feature normalization by proposing an iterative hyperparameter selection of hidden neurons of the network. The second method is a novel unsupervised teacher–student learning by combining an undercomplete deep neural network and an overcomplete single-layer neural network. A small set of long-term displacement samples extracted from a few SAR images of TerraSAR-X is applied to validate the proposed methods. The results show that the methods can effectively deal with the major challenges in the SAR-based SHM applications. Full article
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20 pages, 39395 KiB  
Article
Model-Assisted Guided-Wave-Based Approach for Disbond Detection and Size Estimation in Honeycomb Sandwich Composites
by Piotr Fiborek and Paweł Kudela
Sensors 2021, 21(24), 8183; https://doi.org/10.3390/s21248183 - 08 Dec 2021
Cited by 6 | Viewed by 2092
Abstract
One of the axioms of structural health monitoring states that the severity of damage assessment can only be done in a learning mode under the supervision of an expert. Therefore, a numerical analysis was conducted to gain knowledge regarding the influence of the [...] Read more.
One of the axioms of structural health monitoring states that the severity of damage assessment can only be done in a learning mode under the supervision of an expert. Therefore, a numerical analysis was conducted to gain knowledge regarding the influence of the damage size on the propagation of elastic waves in a honeycomb sandwich composite panel. Core-skin debonding was considered as damage. For this purpose, a panel was modelled taking into account the real geometry of the honeycomb core using the time-domain spectral element method and two-dimensional elements. The presented model was compared with the homogenized model of the honeycomb core and validated in the experimental investigation. The result of the parametric study is a function of the influence of damage on the amplitude and energy of propagating waves. Full article
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