Mining, Volume 3, Issue 3 (September 2023) – 8 articles

Flowsheet design and stage determination for the separation of rare earth elements (REEs) using solvent extraction (SX) is a challenging task because of the chemical similarity of the REEs. Low separation factors between the elements and complex equilibrium chemistry provide unique challenges to designing an efficient flowsheet for the separation of elements. The multi-stage nature of the SX process adds further complexity, making the assessment of products for a proposed design and stage combination difficult. Therefore, to develop a SX flowsheet, it is essential to quantify the performance for various design and separation conditions. This paper attempts to address the challenge by utilizing an equilibrium and process modeling approach. Results from a bench-scale study performed on a 10 g/L rare earth salt mixture were used in studying the extraction/stripping behavior and developing equilibrium models. DEHPA with TBP as a phase modifier was used as an extractant, while hydrochloric acid was utilized as a stripping agent. The results obtained were used in developing extraction/stripping models, which were integrated into a process framework of a SX train in a Matlab/Simulink environment. The models were programmed as a function block routine and used for developing a flowsheet, which was simulated for differing separation and design conditions. To identify optimum stage combinations, a particle swarm optimization (PSO) routine was developed and implemented for each SX train. Recovery and purity of elements of interest were used as objective function criteria. The stage combination leading to the minimization of the objective function was used to identify the optimum stage combination for a series of SX trains to attempt a balance of purity and recovery. The models and optimization method were implemented to separate a feed mixture containing REEs, which indicated that 99.52 and 85.41 percent purity is achievable for Yttrium and Lanthanum separation using 8-12-3 and 10-3-5 stage combination for loading, scrubbing, and striping. The model also indicated difficult separability between neodymium, praseodymium, and cerium. Full article

Blast charge initiation procedures have a significant impact on both mining safety and production rates. In this study, the inventory benefit of an electric initiation system was investigated to assess its influence on both fragmentation and blast-induced damages. The WipFrag software was used to examine the size distribution and productivity of 12 small-scale blasts initiated by both nonelectric and electric detonators. All blast rounds were initiated with plain-type electric and NONEL detonators. The average burden, spacing, stemming length, and charge weight were, respectively, 0.85 m, 1.10 m, 0.66 m, and 1.1 kg. The results showed that the mesh through which 80% of the blast fragments passed for the electric blast was smaller than the mesh through which the material products from the NONEL blast passed. The results also demonstrated that the generated blast-induced ground vibration (PPV) from all blast rounds for electric blast varied from 0.4–1.2 mm/s and 80–105 dB, while that for nonelectric blast ranged from 0.05–0.2 mm/s and 72–95 dB. As a result, the electric blast initiation technique was found to produce good fragmentation, with a higher percentage of optimum fragment sizes on spec than nonelectrically initiated blasts. Full article

This review paper examines extraction methods in the dimension stone industry. Traditional techniques, like thermal shock, hammer and chisel, and plug and feather, were used historically. However, advancements in technology have led to the adoption of mechanized methods. Diamond wire cutting is a highly efficient technique that reduces waste and ensures quality. Challenges like high costs and wire breakage remain. Circular diamond saws and frame sawing are explored as alternative methods. Stone characteristics influence machinery selection and researchers have studied the impact on extraction efficiency. Controlled blasting with explosives shows promise and requires further exploration and optimization. Full article

Accidents at mining enterprises, including tailing dumps, pose significant threats to human lives, structures, and the environment. This study focuses on designing, constructing, and operating tailing dumps in Siberia’s northern region. To ensure safety and minimize environmental impacts, comprehensive scientific monitoring and research were conducted at all stages, including design, construction, operation, and disposal. The aim was to create a uniform mass within the dam body, requiring understanding of the tailing structure and technological characteristics during placement. Parameters like particle size, distribution, density, and moisture content were considered to assess the physical and geometric properties of the tailings. Estimated monitoring was introduced as a permanent model to quickly assess the stability of hydrotechnical constructions. This involved monitoring changes in exploitation properties, structure height, beach length, and water levels. A controlled inwashing technology for subsequent dam layers was developed. Complex research facilitated the formulation of an estimated monitoring methodology and an algorithm for tailing dam formation. Practical application demonstrated high reliability and confirmed load-bearing capacity, allowing for the forecast of dam stability and safe execution. Findings led to alterations in work techniques, ensuring safe and efficient operation of tailing dams. Full article

This study investigates the transition from surface to underground mining at the Sepon Gold mine. The stability of surface slopes is assessed prior to commencing underground operations. Stope mining is adopted based on ore body characteristics and geological features. Finite element numerical analysis, employing the Generalized Hoek–Brown criterion, evaluates slope stability for surface slopes and opening stopes. The pit design comprises a 70° slope angle, 20 m height, and 10–15 m safety berm, meeting stability requirements with a factor of safety of 2.46. Underground mining design includes a 62° ore body dip, a 50 m thick crown pillar to prevent surface subsidence, and 5 m wide, 5 m high stopes. Sill pillars are left for support after each level of excavation. Rock bolts are employed in specific stope areas where necessary, with continuous monitoring for surface deformation. This study analyzes the influence of stope sizes on the pit wall and pit bottom stability, identifying slope failures near the hanging wall close to the pit bottom during underground mining. A slight increase in the displacement zone is observed on the upper crest of the top footwall. Overall, the findings demonstrate successful stability in the transition from surface to underground mining at the Sepon Gold mine. Full article

Recent laboratory studies have shown that biopolymers have the potential to act as dust suppressants on barren mine soils. However, there is a lack of field trials investigating the effectiveness of biopolymer treatments under real field conditions on a large scale. This study performed field trials to examine the potential of three biopolymers—corn starch (CS), xanthan gum (XG), and fava bean protein concentrate (FBPC)—as dust suppressants. The field trials started in August 2022 with spraying of low doses of the selected biopolymers on trial areas of an overburden dump at the Inden open-cast lignite mine, Germany. The field trials were conducted over 45 days. They included repeated measurements of dust emissions from soil plots exposed to different airflows generated by an electric blower, visual inspections, and penetrometer tests. The results showed that all biopolymer treatments effectively suppressed dust emissions in the short term up to 8 days after application. Total suspended particle emissions measured on the biopolymer-treated trial plots were significantly reduced and ranged from 0.05 to 0.27 mg/m³ compared to the untreated control (4.5 to 39.2 mg/m³). The visual inspections and penetrometer tests supported these results. After day 8, rainfall-induced leaching of the biopolymers resulted in the rapid degradation of the treatments’ effectiveness. The results suggest that the treatments would have lasted longer under dry conditions. Thus, the field trials provide practical evidence that biopolymers can effectively mitigate dust emissions on exposed, undisturbed mine soils in the short term, making them a bio-based alternative to traditional dust suppressants, such as chloride salts or petroleum-based products. Full article

Landform evolution modelling (LEM) provides an avenue for simulating how a landscape may evolve over extended time periods of thousands of years. CAESAR-Lisflood LEM which includes a hydrologic model (TOPMODEL) and a hydraulic model (Lisflood) can be used to assess the proposed final landform morphology of a mine site by simulating how the mine landform and the landscape would evolve over a 1000-year period. The accuracy of future simulations depends on the calibration and validation of the model to past and present events. Calibration and validation of the model involve finding a combination of parameters of the model which when applied and simulated gives model outputs similar to those observed for the real site scenario for corresponding input data. Calibrating the sediment output of the CAESAR-Lisflood model at the catchment level and using it for studying the equilibrium conditions of the landform is an area that has yet to be explored. Therefore, the aim of this study was to calibrate the CAESAR-Lisflood model and then validate it. To achieve this, the model was run for a rainfall event with a set of parameters, plus discharge and sediment data for the input point of the catchment, to analyse how similar the model output would behave when compared with the discharge and sediment data for the output point of the catchment. The model parameters were then adjusted until the model closely approximated the real site values of the catchment. The model was then validated by running it for a different set of events and checking that the model gave similar results to the real site values. The outcomes demonstrated that while the model can be calibrated to a greater extent for hydrology (discharge output) throughout the year, sediment output calibration may be slightly improved via the ability to change parameters to take into account the seasonal vegetation growth during the start and end of the wet season. This study is important for designing and testing post-mining rehabilitated landscape systems that assess hydrology and sediment movement in seasonal biomes. Full article

Salt caverns produced by solution mining in Southern Ontario provide ideal spaces for gas storage due to their low permeability. Underground hydrogen storage (UHS) is an important part of the future renewable energy market in Ontario in order to achieve global carbon neutrality and to fill the gap left by retiring nuclear power plants. However, large-scale hydrogen storage is still restricted by limited storage space on the ground’s surface. In this study, hydrogen’s physical and chemical properties are first introduced and characterized by low molecular weight, high diffusivity, low solubility, and low density. Then, the geological conditions of the underground reservoirs are analyzed, especially salt caverns. Salt caverns, with their inert cavity environments and stable physical properties, offer the most promising options for future hydrogen storage. The scales, heights, and thicknesses of the roof and floor salt layers and the internal temperatures and pressures conditions of salt caverns can affect stabilities and storage capacities. Finally, several potential problems that may affect the safe storage of hydrogen in salt caverns are discussed. Through the comprehensive analysis of the influencing factors of hydrogen storage in salt caverns, this study puts forward the most appropriate development strategy for salt caverns, which provides theoretical guidance for UHS in the future and helps to reduce the risk of large-scale storage design. Full article