Heterogeneous Catalytic Materials: Synthesis, Characterization and Applications for Energetic Purposes

A special issue of Catalysts (ISSN 2073-4344). This special issue belongs to the section "Catalytic Materials".

Deadline for manuscript submissions: closed (30 April 2020) | Viewed by 32628

Special Issue Editor


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Guest Editor
Institute for Advanced Energy Technologies "Nicola Giordano" ITAE, Italian National Research Council (CNR), 98126 Messina, Italy
Interests: heterogenous catalysis (synthesis, chemico-physical characterization, structure–activity relationship); biofuels; additives for biofuels; green chemistry; reaction kinetics and mechanisms; CO2 conversion
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Special Issue Information

Dear Colleagues,

Solid catalytic materials play a key role in the development of industrial chemistry, showing important advantages over liquid materials thanks to their easier separation from the reaction liquid medium, their reusability and stability, and their environmentally-friendly character. This Special Issue is focused on the actual and potential application of heterogeneous catalysts for energetic purposes, as biofuels synthesis and H2 production through biomass, waste, biogas or CO2 conversion with specific interest towards innovative procedures of synthesis or catalytic formulations and chemicophysical characterization tecniques. For example, in situ and operando characterization techniques represent a suitable tool to identify and quantify the nature and functionality of surface adsorption active sites and, therefore, for correlating the catalytic behavior with the surface properties of the investigated systems. Based on this, by considering the importance of heterogeneous catalytic processes in the field of green chemistry, efficiency, sustainability, and environmental safety, it is my pleasure to invite you to submit original research papers or short reviews and communication for the Special Issue “Heterogeneous Catalytic Materials: Synthesis, Characterization and Applications for Energetic Purposes”.

Dr. Catia Cannilla
Guest Editor

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Keywords

  • heterogenous catalysis
  • biomass conversion
  • H2 production
  • biofuels synthesis
  • CO2 conversion
  • waste
  • biogas
  • green processes
  • industrial chemistry

Published Papers (9 papers)

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Editorial

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5 pages, 173 KiB  
Editorial
Editorial Special Issue “Heterogeneous Catalytic Materials: Synthesis, Characterization and Applications for Energetic Purposes”
by Catia Cannilla
Catalysts 2020, 10(10), 1174; https://doi.org/10.3390/catal10101174 - 13 Oct 2020
Cited by 1 | Viewed by 1192
Abstract
Solid catalytic materials play a key role in the development of industrial chemistry, showing important advantages over liquid materials thanks to their easier separation from the reaction liquid medium, their reusability and stability, and their environmentally friendly character [...] Full article

Research

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12 pages, 3650 KiB  
Article
CuZnZr-Zeolite Hybrid Grains for DME Synthesis: New Evidence on the Role of Metal-Acidic Features on the Methanol Conversion Step
by Massimo Migliori, Antonio Condello, Francesco Dalena, Enrico Catizzone and Girolamo Giordano
Catalysts 2020, 10(6), 671; https://doi.org/10.3390/catal10060671 - 15 Jun 2020
Cited by 8 | Viewed by 2570
Abstract
The assessment of the catalytic performance of “hybrid” metal/zeolite catalysts (based on FER or MFI structure and CuZnZr metal complexes) in the methanol dehydration step to DME has been studied in this work. The results clearly show that there is an important effect [...] Read more.
The assessment of the catalytic performance of “hybrid” metal/zeolite catalysts (based on FER or MFI structure and CuZnZr metal complexes) in the methanol dehydration step to DME has been studied in this work. The results clearly show that there is an important effect of the interaction between metal and acid sites affecting the acid catalyst performances. Additionally, deactivation, studied by means of a Timo-on-Stream (TOS) test, was affected by the type of zeolite structure used for hybrid catalyst preparation. The decrease in DME selectivity can be attributed to the cooperation of metal and acid sites in the production of different compounds (mainly methyl formate and dimethoxy methane) converting methanol and DME. The presence of these compounds (indicating different reaction pathways active) was found to be dependent on the zeolite structure and on the type of co-precipitation medium (water or ethanol) used to prepare the hybrid catalyst. Full article
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25 pages, 3690 KiB  
Article
Lab-Scale Investigation of Palm Shell Char as Tar Reforming Catalyst
by Yen-Hau Chen, Max Schmid, Chia-Chi Chang, Ching-Yuan Chang and Günter Scheffknecht
Catalysts 2020, 10(5), 476; https://doi.org/10.3390/catal10050476 - 27 Apr 2020
Cited by 15 | Viewed by 2922
Abstract
This research investigated the application of palm shell char as a catalyst for the catalytic steam reforming of tar after the sorption enhanced gasification (SEG) process. The catalytic activities of palm shell char and metal-supported palm shell char were tested in a simulated [...] Read more.
This research investigated the application of palm shell char as a catalyst for the catalytic steam reforming of tar after the sorption enhanced gasification (SEG) process. The catalytic activities of palm shell char and metal-supported palm shell char were tested in a simulated SEG derived syngas with tar model compounds (i.e., toluene and naphthalene) at a concentration of 10 g m−3 NTP. The results indicated that palm shell char had an experimentally excellent catalytic activity for tar reforming with toluene and naphthalene conversions of 0.8 in a short residence time of 0.17 s at 900 °C. A theoretical residence time to reach the complete naphthalene conversion was 1.2 s at 900 °C for palm shell char, demonstrating a promising activity similar to wood char and straw char, but better than CaO. It was also found that potassium and iron-loaded palm shell chars exhibited much better catalytic activity than palm shell char, while the parallel reaction of gasification of K-loaded palm shell char influenced the conversion with its drastic mass loss. Moreover, contrary to CaO, palm shell char presented relatively low selectivity to benzene, and its spontaneous gasification generated extra syngas. In summary, the present study demonstrated that the low-cost material, palm shell char, can successfully be used as the tar-reforming catalyst after SEG process. Full article
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15 pages, 4997 KiB  
Article
Tailoring of Hydrotalcite-Derived Cu-Based Catalysts for CO2 Hydrogenation to Methanol
by Leone Frusteri, Catia Cannilla, Serena Todaro, Francesco Frusteri and Giuseppe Bonura
Catalysts 2019, 9(12), 1058; https://doi.org/10.3390/catal9121058 - 12 Dec 2019
Cited by 19 | Viewed by 3532
Abstract
Ternary CuxZnyAlz catalysts were prepared using the hydrotalcite (HT) method. The influence of the atomic x:y:z ratio on the physico-chemical and catalytic properties under CO2 hydrogenation conditions was probed. The characterization data of [...] Read more.
Ternary CuxZnyAlz catalysts were prepared using the hydrotalcite (HT) method. The influence of the atomic x:y:z ratio on the physico-chemical and catalytic properties under CO2 hydrogenation conditions was probed. The characterization data of the investigated catalysts were obtained by XRF, XRD, BET, TPR, CO2-TPD, N2O chemisorption, SEM, and TEM techniques. In the “dried” catalyst, the typical structure of a hydrotalcite phase was observed. Although the calcination and subsequent reduction treatments determined a clear loss of the hydrotalcite structure, the pristine phase addressed the achievement of peculiar physico-chemical properties, also affecting the catalytic activity. Textural and surface effects induced by the zinc concentration conferred a very interesting catalyst performance, with a methanol space time yield (STY) higher than that of commercial systems operated under the same experimental conditions. The peculiar behavior of the hydrotalcite-like samples was related to a high dispersion of the active phase, with metallic copper sites homogeneously distributed among the oxide species, thereby ensuring a suitable activation of H2 and CO2 reactants for a superior methanol production. Full article
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12 pages, 2489 KiB  
Article
Effect of Preparation Method on ZrO2-Based Catalysts Performance for Isobutanol Synthesis from Syngas
by Yingquan Wu, Li Tan, Tao Zhang, Hongjuan Xie, Guohui Yang, Noritatsu Tsubaki and Jiangang Chen
Catalysts 2019, 9(9), 752; https://doi.org/10.3390/catal9090752 - 06 Sep 2019
Cited by 9 | Viewed by 2755
Abstract
Two types of amorphous ZrO2 (am-ZrO2) catalysts were prepared by different co-precipitation/reflux digestion methods (with ethylenediamine and ammonia as the precipitant respectively). Then, copper and potassium were introduced for modifying ZrO2 via an impregnation method to enhance the catalytic [...] Read more.
Two types of amorphous ZrO2 (am-ZrO2) catalysts were prepared by different co-precipitation/reflux digestion methods (with ethylenediamine and ammonia as the precipitant respectively). Then, copper and potassium were introduced for modifying ZrO2 via an impregnation method to enhance the catalytic performance. The obtained catalysts were further characterized by means of Brunauer-Emmett-Teller surface areas (BET), X-ray diffraction (XRD), H2-temperature-programmed reduction (H2-TPR), and In situ diffuse reflectance infrared spectroscopy (in situ DRIFTS). CO hydrogenation experiments were performed in a fixed-bed reactor for isobutanol synthesis. Great differences were observed on the distribution of alcohols over the two types of ZrO2 catalysts, which were promoted with the same content of Cu and K. The selectivity of isobutanol on K-CuZrO2 (ammonia as precipitant, A-KCZ) was three times higher than that on K-CuZrO2 (ethylenediamine as precipitant, E-KCZ). The characterization results indicated that the A-KCZ catalyst supplied more active hydroxyls (isolated hydroxyls) for anchoring and dispersing Cu. More importantly, it was found that bicarbonate species were formed, which were ascribed as important C1 species for isobutanol formation on the A-KCZ catalyst surface. These C1 intermediates had relatively stronger adsorption strength than those adsorbed on the E-KCZ catalyst, indicating that the bicarbonate species on the A-KCZ catalyst had a longer residence time for further carbon chain growth. Therefore, the selectivity of isobutanol was greatly enhanced. These findings would extend the horizontal of direct alcohols synthesis from syngas. Full article
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20 pages, 2672 KiB  
Article
Co-precipitation Synthesized MnOx-CeO2 Mixed Oxides for NO Oxidation and Enhanced Resistance to Low Concentration of SO2 by Metal Addition
by Jiaming Shao, Fawei Lin, Yan Li, Hairong Tang, Zhihua Wang, Peixi Liu and Guanyi Chen
Catalysts 2019, 9(6), 519; https://doi.org/10.3390/catal9060519 - 12 Jun 2019
Cited by 21 | Viewed by 3633
Abstract
NO oxidation was conducted over MnOx-CeO2 catalysts, which were synthesized by the co-precipitation method. The calcination temperature and third metal doping were the main considerations. MnCe catalysts calcined at 350 °C and 450 °C attained the highest NO conversion efficiency, [...] Read more.
NO oxidation was conducted over MnOx-CeO2 catalysts, which were synthesized by the co-precipitation method. The calcination temperature and third metal doping were the main considerations. MnCe catalysts calcined at 350 °C and 450 °C attained the highest NO conversion efficiency, compared to 550 °C. XRD results suggested that the higher the calcination temperature, the higher the crystallization degree, which led to a negative effect on catalytic activity. Subsequently, Sn, Fe, Co, Cr, and Cu were separately doped into MnCe composites, but no improvement was observed for these trimetallic catalysts in NO conversion. Nevertheless, MnCeSn, MnCeFe, and MnCeCo still exhibited a desirable NO conversion efficiency, so they were tested under SO2 addition together with MnCe catalyst. Among them, MnCeFe exhibited the highest NO conversion after whole poisoning testing. XPS results indicated that Fe could protect Mn and Ce metal oxides from being reduced during SO2 poisoning process. Furthermore, in in-situ DRIFTS measurement, part of nitrate species maintained undestroyed on the MnCeFe catalyst surface after SO2 poisoning. These characteristics reinforced that Fe dropping would achieve better performance under SO2 atmosphere. Full article
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14 pages, 3796 KiB  
Communication
Ultra-Small Pd Nanoparticles on Ceria as an Advanced Catalyst for CO Oxidation
by Andrei Tereshchenko, Vladimir Polyakov, Alexander Guda, Tatiana Lastovina, Yulia Pimonova, Alexey Bulgakov, Andrey Tarasov, Leonid Kustov, Vera Butova, Alexander Trigub and Alexander Soldatov
Catalysts 2019, 9(4), 385; https://doi.org/10.3390/catal9040385 - 24 Apr 2019
Cited by 18 | Viewed by 5298
Abstract
In this study, we demonstrate the preparation and characterization of small palladium nanoparticles (Pd NPs) on modified ceria support (Pd/CeO2) using wet impregnation and further reduction in an H2/Ar flow. The obtained particles had a good dispersion, but their [...] Read more.
In this study, we demonstrate the preparation and characterization of small palladium nanoparticles (Pd NPs) on modified ceria support (Pd/CeO2) using wet impregnation and further reduction in an H2/Ar flow. The obtained particles had a good dispersion, but their small size made it difficult to analyze them by conventional techniques such as transmission electron microscopy (TEM) and X-ray powder diffraction (XRPD). The material demonstrated a high catalytic activity in the CO oxidation reaction: the 100% of CO conversion was achieved at ~50 °C, whereas for most of the cited literature, such a high conversion usually was observed near 100 °C or higher for Pd NPs. Diffuse reflectance infrared Fourier-transform (DRIFT) spectroscopy in combination with CO probe molecules was used to investigate the size and morphology of NPs and the ceria support. On the basis of the area ratio under the peaks attributed to bridged (B) and linear (L) carbonyls, high-dispersion Pd NPs was corroborated. Obtained results were in good agreement with data of X-ray absorption near edge structure analysis (XANES) and CO chemisorption measurements. Full article
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13 pages, 2228 KiB  
Article
Heteropolyacid Salt Catalysts for Methanol Conversion to Hydrocarbons and Dimethyl Ether: Effect of Reaction Temperature
by Yuehong Yu, Daoming Sun, Shuanjin Wang, Min Xiao, Luyi Sun and Yuezhong Meng
Catalysts 2019, 9(4), 320; https://doi.org/10.3390/catal9040320 - 01 Apr 2019
Cited by 17 | Viewed by 3925
Abstract
Phosphotungstic and silicotungstic acid salt catalysts (CuPW, CuSiW, FePW, FeSiW) were synthesized by substitution of protons with ferric and copper ions through a simple replacement reaction. The structure and thermal stability were characterized by IR, XRD and TG, and the salts showed a [...] Read more.
Phosphotungstic and silicotungstic acid salt catalysts (CuPW, CuSiW, FePW, FeSiW) were synthesized by substitution of protons with ferric and copper ions through a simple replacement reaction. The structure and thermal stability were characterized by IR, XRD and TG, and the salts showed a keggin structure and a thermal tolerance near 450 °C. Temperature programmed reactions indicated that the four catalysts showed similar trends in the change of methanol conversion, DME selectivity, and light olefins selectivity at 100–400 °C. Copper salt catalysts showed a 100% DME selectivity at temperatures ranging from 100–250 °C, while FeSiW and FePW catalysts had a 100% DME selectivity near 250 °C. Moreover, the heteropolyacid salt catalysts also produced a certain number of light olefins at the temperature ranging from 250–350 °C, and the CuSiW catalyst exhibited the highest ethylene and propylene selectivity of 44%. In the stability test evaluated at 200 °C, the catalysts showed different tendencies during the induction period and the same trends during the reduction period for the methanol conversion to DME, due to the differences in the strengths of the strong acid sites. Finally, the silicotungstic acid salt catalysts showed the longest lifetime of 120 h, much longer than the heteropolyacids. This approach provides an effective way to synthesize hydrocarbons through methanol, especially DME, at different temperatures using one catalyst. Full article
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Review

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21 pages, 2340 KiB  
Review
Copper–Zirconia Catalysts: Powerful Multifunctional Catalytic Tools to Approach Sustainable Processes
by Nicola Scotti, Filippo Bossola, Federica Zaccheria and Nicoletta Ravasio
Catalysts 2020, 10(2), 168; https://doi.org/10.3390/catal10020168 - 01 Feb 2020
Cited by 37 | Viewed by 6130
Abstract
Copper–zirconia catalysts find many applications in different reactions owing to their unique surface properties and relatively easy manufacture. The so-called methanol economy, which includes the CO2 and CO valorization and the hydrogen production, and the emerging (bio)alcohol upgrading via dehydrogenative coupling reaction, [...] Read more.
Copper–zirconia catalysts find many applications in different reactions owing to their unique surface properties and relatively easy manufacture. The so-called methanol economy, which includes the CO2 and CO valorization and the hydrogen production, and the emerging (bio)alcohol upgrading via dehydrogenative coupling reaction, are two critical fields for a truly sustainable development in which copper–zirconia has a relevant role. In this review, we provide a systematic view on the factors most impacting the catalytic activity and try to clarify some of the discrepancies that can be found in the literature. We will show that contrarily to the large number of studies focusing on the zirconia crystallographic phase, in the last years, it has turned out that the degree of surface hydroxylation and the copper–zirconia interphase are in fact the two mostly determining factors to be controlled to achieve high catalytic performances. Full article
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