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Advances in Functional Ceramic Materials: Fabrication, Properties, and High-Temperature Applications

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Advanced and Functional Ceramics and Glasses".

Deadline for manuscript submissions: closed (20 December 2023) | Viewed by 11396

Special Issue Editors


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Guest Editor
Institute of Condensed Matter Chemistry and Technologies for Energy - National Research Council (CNR-ICMATE), Padova, Italy
Interests: high-temperature ceramic conductors; hydrogen separation and purification; solid oxide fuel cell; nanomaterials; MW-assisted processes; solid-state reaction; spin coating; gel casting
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Guest Editor
Resoh Solutions S.r.l.s, Startup for digital manufacturing of fuel cells, Modena, Italy Istituto A. Zanelli, High School, Reggio Emilia, Italy
Interests: hydrogen and fuel cell technology (solid oxide cells, proton-exchange membranes); electrophoretic deposition; nanofluids; nanomaterials; preparation of stable ink; additive manufacturing techniques

Special Issue Information

Dear Colleagues,

In recent decades, functional ceramic materials have attract a significant amount of interest among the scientific community thanks to their thermal, mechanical, and functional properties. Many different materials possess interesting properties at high temperature, such as metal oxides, nitrides, carbides, and their composites. Their possible uses are in a wide range of applications, particularly those associated with the energy, aerospace, nuclear, and transport industries. The need to achieve improved properties and extend their service lives under extreme conditions has driven many efforts in these fields.

The aim of this Special Issue is to provide an overview of the latest achievements in the field of functional ceramic materials for high-temperature applications and to highlight possible research directions to further advance the development of these materials. This field is highly multidisciplinary and involves fundamentals, methods, synthesis, characterizations, and applications. Advances in technologies with low environmental impact and eco-friendly materials will also be appreciated.

Contributions are welcome on topics that include but are not limited to:

  • New syntheses of functional ceramic materials and composites;
  • Sintering of functional ceramic materials and composites;
  • Additive manufacturing of functional ceramic materials and composites;
  • Deposition of advanced ceramic coatings for high temperature applications;
  • Functional properties’ characterizations;
  • Chemical and mechanical resistance at high temperatures and under operational conditions;
  • In situ characterization under operational conditions;
  • Applications of functional ceramic materials at high temperatures.

Dr. Cecilia Mortalò
Dr. Maria Cannio
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Materials is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • functional ceramic materials and composites
  • ceramic sintering
  • additive manufacturing
  • ceramics for high-temperature applications
  • chemical and mechanical resistance
  • functional properties
  • in situ characterizations

Published Papers (8 papers)

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Research

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13 pages, 4166 KiB  
Article
Effect of Co-Doping of Al3+, In3+, and Y3+ on the Electrical Properties of Zinc Oxide Varistors under Pre-Synthesizing BiSbO4
by Bo Xu, Lei Wang, Mengfan Yang, Yu Xiang and Lingyun Liu
Materials 2024, 17(6), 1401; https://doi.org/10.3390/ma17061401 - 19 Mar 2024
Viewed by 444
Abstract
Under the premise of using the solid-phase method to pre-sinter Bi2O3 and Sb2O3 into BiSbO4 as a substitute for equal amounts of Bi2O3 and Sb2O3 in the formula, the effects [...] Read more.
Under the premise of using the solid-phase method to pre-sinter Bi2O3 and Sb2O3 into BiSbO4 as a substitute for equal amounts of Bi2O3 and Sb2O3 in the formula, the effects of co-doping with In(NO3)3, Al(NO3)3, and Y(NO3)3 on the microstructure and electrical properties of ZnO varistors were studied. The experimental results show that with an increase in In3+-doped molar concentration, the leakage current of the ZnO varistor shows a rapid decrease and then a slow increase trend. However, the nonlinear coefficient is the opposite of it. With the combined effect of the rare earth element Y3+, the average grain size is significantly reduced, which leads to an increase in the voltage gradient. At the same time, a certain amount of doped In3+ and Al3+ is dissolved into the grains, resulting in a decrease in grain resistance and thus a low level of residual voltage. The varistor with 0.6 mol% In3+, 0.1 mol% Al3+, and 0.9 mol% Y3+ doping ratios exhibits excellent overall performance. The nonlinear coefficient is 62.2, with the leakage current being 1.46 µA/cm2 and the voltage gradient being 558 V/mm, and the residual voltage ratio is 1.73. The prepared co-doped ZnO varistors will provide better protection for metal oxide surge arresters. Full article
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24 pages, 9742 KiB  
Article
Comparison of Additively Manufactured Polymer-Ceramic Parts Obtained via Different Technologies
by Katarzyna Jasik, Janusz Kluczyński, Danuta Miedzińska, Arkadiusz Popławski, Jakub Łuszczek, Justyna Zygmuntowicz, Paulina Piotrkiewicz, Krzysztof Perkowski, Marcin Wachowski and Krzysztof Grzelak
Materials 2024, 17(1), 240; https://doi.org/10.3390/ma17010240 - 01 Jan 2024
Viewed by 984
Abstract
This paper aims to compare two ceramic materials available for additive manufacturing (AM) processes—vat photopolymerization (VPP) and material extrusion (MEX)—that result in fully ceramic parts after proper heat treatment. The analysis points out the most significant differences between the structural and mechanical properties [...] Read more.
This paper aims to compare two ceramic materials available for additive manufacturing (AM) processes—vat photopolymerization (VPP) and material extrusion (MEX)—that result in fully ceramic parts after proper heat treatment. The analysis points out the most significant differences between the structural and mechanical properties and the potential application of each AM technology. The research revealed different behaviors for the specimens obtained via the two mentioned technologies. In the case of MEX, the specimens exhibited similar microstructures before and after heat treatment. The sintering process did not affect the shape of the grains, only their size. For the VPP specimens, directly after the manufacturing process, irregular grain shapes were registered, but after the sintering process, the grains fused, forming a solid structure that made it impossible to outline individual grains and measure their size. The highest compression strength was 168 MPa for the MEX specimens and 81 MPa for the VPP specimens. While the VPP specimens had half the compression strength, the results for the VPP specimens were significantly more repeatable. Full article
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18 pages, 4700 KiB  
Article
Ultra-High-Temperature Ceramic-Doped Inorganic Polymers for Thermo-Structural Fiber-Reinforced Composites
by Valentina Medri, Annalisa Natali Murri, Elettra Papa, Claudio Mingazzini, Matteo Scafè and Elena Landi
Materials 2023, 16(20), 6649; https://doi.org/10.3390/ma16206649 - 11 Oct 2023
Viewed by 1220
Abstract
New inorganic nanostructured matrices for fiber-reinforced composites with enhanced high-temperature stability were developed from alkali aluminosilicate polymers doped with different ultra-high-temperature ceramic (UHTC) particles. The alkali aluminosilicate matrices were synthesized at room temperature with a high SiO2:Al2O3 ratio [...] Read more.
New inorganic nanostructured matrices for fiber-reinforced composites with enhanced high-temperature stability were developed from alkali aluminosilicate polymers doped with different ultra-high-temperature ceramic (UHTC) particles. The alkali aluminosilicate matrices were synthesized at room temperature with a high SiO2:Al2O3 ratio and then further functionalized by doping with 4–5 wt % of micrometric SiC, ZrB2, ZrC, and HfC powders and finally thermally stabilized as glass–ceramics at 750 °C. The different UHTC-doped matrices were characterized according to their dimensional and microstructural changes after thermal cycling in air flux at 1000 °C. The first results showed that carbide-based UHTC powders improved the thermal stability of the matrices, preventing the excessive swelling of the material and the formation of detrimental voids that might result in the lack of adhesion with reinforcing fibers. Contrarily, the addition of ZrB2 resulted in an excessive matrix swelling at high temperature, thus proving no efficacy compared to the undoped matrix. Impregnation tests carried out on C-fiber fabrics showed good processability, adhesion to the fibers, and fracture pull-out, especially for carbide-based matrices. Full article
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10 pages, 5466 KiB  
Article
Ni-Infiltrated Spherical Porcelain Support as Potential Steam Reforming Microchannel Reactor
by Sandrine Ricote and William Grover Coors
Materials 2023, 16(4), 1519; https://doi.org/10.3390/ma16041519 - 11 Feb 2023
Viewed by 794
Abstract
This paper describes the fabrication of kaolinite (Al2O3-2SiO2-2H2O) spherical bulbs by slip casting. The bisque-fired parts present a porosity of about 30% with submicron porosity confirmed by scanning electron microscopy. In addition, plate-like grains with [...] Read more.
This paper describes the fabrication of kaolinite (Al2O3-2SiO2-2H2O) spherical bulbs by slip casting. The bisque-fired parts present a porosity of about 30% with submicron porosity confirmed by scanning electron microscopy. In addition, plate-like grains with channels were observed. After nickel infiltration of the specimens, nanosized Ni particles covered the surfaces of the channels of these grains. Permeation tests in 5% H2 at 400 and 600 °C resulted in fluxes between 0.05 and 0.06 mol·m−2·s−1 at a pressure gradient of 200 MPa·m−1. Potential applications of these specimens include supports for hydrocarbon (namely ethanol) steam reforming. Full article
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11 pages, 4842 KiB  
Article
Fabrication of MgO-Y2O3 Composite Nanopowders by Combining Hydrothermal and Seeding Methods
by Shangyu Yang, Hao Lan, Xiaoming Sun, Shaowei Feng and Weigang Zhang
Materials 2023, 16(1), 126; https://doi.org/10.3390/ma16010126 - 23 Dec 2022
Cited by 2 | Viewed by 1445
Abstract
In this study, the combination of hydrothermal technique and seed-doping method was conducted to coordinately control the formation of fine MgO-Y2O3 powders, which are promising mid-infrared materials applied to hypersonic aircraft windows due to their excellent infrared transmissions over wide [...] Read more.
In this study, the combination of hydrothermal technique and seed-doping method was conducted to coordinately control the formation of fine MgO-Y2O3 powders, which are promising mid-infrared materials applied to hypersonic aircraft windows due to their excellent infrared transmissions over wide regions. Y(NO3)3·6H2O, Mg(NO3)2·6H2O, Y2O3 seeds and MgO seeds were used as raw materials to prepare the MgO-Y2O3 composite powders (50:50 vol.%), and the influences of the seed contents and hydrothermal treatment temperatures on the final powders and hot-pressed ceramics were investigated by XRD, SEM and TEM techniques. The results show that powders with a seed content of 5% that are hydrothermally synthesized at 190 °C can present a better uniformity and dispersion with a particle size of ~125 nm. Furthermore, the ceramics prepared with the above powders displayed a homogenous two-phase microstructure, fewer pores and a fine grain size with Y2O3 of ~1 µm and MgO of ~620 nm. The present study may open an avenue for developing transparent ceramics based on MgO-Y2O3 nanopowders prepared by hydrothermal technique. Full article
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13 pages, 6963 KiB  
Article
Influence of Sb3+ Cations on the Structural, Magnetic and Electrical Properties of AlFeO3 Multiferroic Perovskite with Humidity Sensors Applicative Characteristics
by Iulian Petrila and Florin Tudorache
Materials 2022, 15(23), 8369; https://doi.org/10.3390/ma15238369 - 24 Nov 2022
Viewed by 1322
Abstract
The effects of Sb3+ cations substitution on the structural, magnetic and electrical properties of Al1−xSbxFeO3 multiferroic perovskite are investigated. The partial or total substitution of Al3+ cations with Sb3+ cations, in stoichiometric composition Al1−x [...] Read more.
The effects of Sb3+ cations substitution on the structural, magnetic and electrical properties of Al1−xSbxFeO3 multiferroic perovskite are investigated. The partial or total substitution of Al3+ cations with Sb3+ cations, in stoichiometric composition Al1−xSbxFeO3 (x = 0.00, 0.25, 0.50, 0.75 and 1.00) were made in order to identify composite materials with sensors applicative properties. Multiferroic perovskite samples were prepared following technology of the ceramic solid-state method, and the thermal treatments were performed in air atmosphere at 1100 °C temperature. The X-ray diffraction studies have confirmed the phase composition of samples and scanning electron microscopy the shape of the crystallites has been evidenced. The perovskite material was subjected to representative magnetic investigations in order to highlight substitutions characteristics. Investigations on electrical properties have evidenced the substitution dependence of relative permittivity and electrical resistivity under humidity influence and the characteristics of humidity sensors based on this material. The results are discussed in term of microstructural changes induced by the substitutions degree and its sensor applicative effects. Full article
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Review

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29 pages, 9500 KiB  
Review
Zirconium Carbide for Hypersonic Applications, Opportunities and Challenges
by Glenn R. Peterson, Ryan E. Carr and Ernesto E. Marinero
Materials 2023, 16(18), 6158; https://doi.org/10.3390/ma16186158 - 11 Sep 2023
Viewed by 1140
Abstract
At ultra-high temperatures, resilient, durable, stable material choices are limited. While Carbon/Carbon (C/C) composites (carbon fibers and carbon matrix phases) are currently the materials of choice, zirconium carbide (ZrC) provides an option in hypersonic environments and specifically in wing leading edge (WLE) applications. [...] Read more.
At ultra-high temperatures, resilient, durable, stable material choices are limited. While Carbon/Carbon (C/C) composites (carbon fibers and carbon matrix phases) are currently the materials of choice, zirconium carbide (ZrC) provides an option in hypersonic environments and specifically in wing leading edge (WLE) applications. ZrC also offers an ultra-high melting point (3825 K), robust mechanical properties, better thermal conductivity, and potentially better chemical stability and oxidation resistance than C/C composites. In this review, we discuss the mechanisms behind ZrC mechanical, thermal, and chemical properties and evaluate: (a) mechanical properties: flexure strength, fracture toughness, and elastic modulus; (b) thermal properties: coefficient of thermal expansion (CTE), thermal conductivity, and melting temperature; (c) chemical properties: thermodynamic stability and reaction kinetics of oxidation. For WLE applications, ZrC physical properties require further improvements. We note that materials or processing solutions to increase its relative density through sintering aids can have deleterious effects on oxidation resistance. Therefore, improvements of key ZrC properties for WLE applications must not compromise other functional properties. We suggest that C/C-ZrC composites offer an engineering solution to reduce density (weight) for aerospace applications, improve fracture toughness and the mechanical response, while addressing chemical stability and stoichiometric concerns. Recommendations for future work are also given. Full article
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34 pages, 5241 KiB  
Review
Radiopaque Crystalline, Non-Crystalline and Nanostructured Bioceramics
by Maziar Montazerian, Geovanna V. S. Gonçalves, Maria E. V. Barreto, Eunice P. N. Lima, Glauber R. C. Cerqueira, Julyana A. Sousa, Adrine Malek Khachatourian, Mairly K. S. Souza, Suédina M. L. Silva, Marcus V. L. Fook and Francesco Baino
Materials 2022, 15(21), 7477; https://doi.org/10.3390/ma15217477 - 25 Oct 2022
Cited by 10 | Viewed by 3327
Abstract
Radiopacity is sometimes an essential characteristic of biomaterials that can help clinicians perform follow-ups during pre- and post-interventional radiological imaging. Due to their chemical composition and structure, most bioceramics are inherently radiopaque but can still be doped/mixed with radiopacifiers to increase their visualization [...] Read more.
Radiopacity is sometimes an essential characteristic of biomaterials that can help clinicians perform follow-ups during pre- and post-interventional radiological imaging. Due to their chemical composition and structure, most bioceramics are inherently radiopaque but can still be doped/mixed with radiopacifiers to increase their visualization during or after medical procedures. The radiopacifiers are frequently heavy elements of the periodic table, such as Bi, Zr, Sr, Ba, Ta, Zn, Y, etc., or their relevant compounds that can confer enhanced radiopacity. Radiopaque bioceramics are also intriguing additives for biopolymers and hybrids, which are extensively researched and developed nowadays for various biomedical setups. The present work aims to provide an overview of radiopaque bioceramics, specifically crystalline, non-crystalline (glassy), and nanostructured bioceramics designed for applications in orthopedics, dentistry, and cancer therapy. Furthermore, the modification of the chemical, physical, and biological properties of parent ceramics/biopolymers due to the addition of radiopacifiers is critically discussed. We also point out future research lacunas in this exciting field that bioceramists can explore further. Full article
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