New Trends in Phillips and Other Catalysts for Ethylene Polymerization

A special issue of Catalysts (ISSN 2073-4344). This special issue belongs to the section "Catalytic Materials".

Deadline for manuscript submissions: closed (31 December 2021) | Viewed by 7428

Special Issue Editors


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Guest Editor
Department of Chemistry, INSTM and NIS Centre, University of Torino, Via Giuria 7, 10125 Torino, Italy
Interests: The spectroscopic investigation of catalysts for olefin conversion, both heterogeneous (such as Ziegler–Natta and Phillips) and homogeneous (organometallic complexes)
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CNR-SCITEC Institute “Giulio Natta”, via Corti 12, 20133 Milano, Italy
Interests: synthesis and characterization of organometallic complexes based on transition metals (Ti, V, Cr, Fe, Co, Ni, Cu), and their application as pre-catalysts in the polymerization of various (di)olefins

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Guest Editor
Department of Chemistry, INSTM and NIS Centre, University of Torino, Via Giuria 7, 10125 Torino, Italy
Interests: development of spectroscopic methods in order to achieve a detailed understanding of the physicochemical nature of a large variety of nanostructured high surface area materials, which find applications as heterogeneous catalysts in many processes; sustainability, strongly interconnected with energy efficiency and integration of (possibly renewable) resources in order to allow a sustainable growth of society
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

The worldwide spread of polyolefins, and of polyethylene in particular, in the last century is intimately correlated to the development of the Cr-based Phillips catalysts, which currently account for more than 60% of the production of high-density polyethylene (HDPE), with an economic turnover of around 100 billion dollars per year. Since its discovery in 1951 by Hogan and Banks at the Phillips Petroleum laboratories, the catalyst has undergone a long and diversified process of optimization and modification, allowing the production of hundreds of different grades of PE, specific for different applications.

Despite the apparently simple general composition, chromium oxide on a high surface area supports material (mainly amorphous silica); some fundamental questions are still open, however, about the local structure of the active sites under reaction, the interconnections among the different components, and the effect of several additives used as modifying agents. Therefore, for all these years, the Phillips catalyst has attracted the attention of researchers from both companies and academia, aiming at understanding its operation mechanism and tailoring the activity toward well-defined products.

In parallel to the original investigation of heterogeneous chromium catalysts, many types of organometallic chromium complexes (actually active in ethylene oligo- and polymerization) have been disclosed and studied as homogeneous models for the Phillips catalyst, and this still remains a possible way to pursue the complexity of the catalytic system.

The goal of this Special Issue is to put together different contributions on the Phillips catalyst and on the catalysis of ethylene polymerization in general, spacing from the development of the process to the characterization of the catalysts (where appropriate, investigations on homogeneous catalytic systems will also be included).

We hope that the Special Issue will be the chance to outline new trends on this topic and to foster the network between different research groups.

We cordially invite you to submit a manuscript for consideration and possible publication. We hope this topic is of interest and look forward to hearing from you.

Dr. Alessandro Piovano
Dr. Giorgia Zanchin
Prof. Dr. Silvia Bordiga
Guest Editors

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Keywords

  • phillips catalyst
  • chromium catalysis
  • ethylene polymerization
  • reaction mechanism
  • characterization
  • model catalyst
  • insertion polymerization
  • HDPE

Published Papers (2 papers)

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19 pages, 3731 KiB  
Article
Cr(III) Complexes Bearing a β-Ketoimine Ligand for Olefin Polymerization: Are There Differences between Coordinative and Covalent Bonding?
by Alessia Amodio, Giorgia Zanchin, Fabio De Stefano, Alessandro Piovano, Benedetta Palucci, Virginia Guiotto, Rocco Di Girolamo, Giuseppe Leone and Elena Groppo
Catalysts 2022, 12(2), 119; https://doi.org/10.3390/catal12020119 - 19 Jan 2022
Cited by 1 | Viewed by 1830
Abstract
β-ketoimines are extensively applied for the synthesis of organometallic complexes intended as (pre)catalysts for a variety of chemical transformations. We were interested in the synthesis of two Cr complexes bearing a simple bidentate β-ketoimine (L), with different ligand binding modes, as [...] Read more.
β-ketoimines are extensively applied for the synthesis of organometallic complexes intended as (pre)catalysts for a variety of chemical transformations. We were interested in the synthesis of two Cr complexes bearing a simple bidentate β-ketoimine (L), with different ligand binding modes, as well as their application as a precatalyst in the polymerization of olefins. Complex 1 (L2CrCl3) was obtained by direct reaction of L with CrCl3(THF)3, while, for the synthesis of complex 2 (LCrCl2), the ligand was first deprotonated with nBuLi, giving the β-ketoiminato ligand LLi+, and then reacted with CrCl3(THF)3. Characterization of the complexes proved that the Cr(III) ion is coordinatively bonded to L in 1, while it is covalently bonded to L in 2. The complexes were then used as precatalysts for the polymerization of ethylene and various cyclic olefins. Upon activation with methylaluminoxane, both the complexes exhibited poor activity in the polymerization of ethylene, whilst they exhibit good productivity in the polymerization of cyclic olefins, affording semicrystalline oligomers, without a significant difference between 1 and 2. To gain more insight, we investigated the reaction of the complexes with the Al-cocatalyst by IR and UV-Vis spectroscopies. The results proved that, in case of 1, the Al-activator deprotonates the ligand, bringing to the formation of an active species analogous to that of 2. Full article
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31 pages, 7358 KiB  
Article
Comparison of Support Effects on Phillips and Metallocene Catalysts
by Qing Yang and Max Paul McDaniel
Catalysts 2021, 11(7), 842; https://doi.org/10.3390/catal11070842 - 13 Jul 2021
Cited by 10 | Viewed by 4056
Abstract
Both metallocene and Phillips chromium catalysts are used in the commercial manufacture of polyethylene. Unlike most other commercial metallocene systems, the Chevron Phillips Chemical (CPC) platform does not use methylaluminoxane or fluoroorganic boranes. Instead, the support itself serves to activate (ionize) the metallocenes, [...] Read more.
Both metallocene and Phillips chromium catalysts are used in the commercial manufacture of polyethylene. Unlike most other commercial metallocene systems, the Chevron Phillips Chemical (CPC) platform does not use methylaluminoxane or fluoroorganic boranes. Instead, the support itself serves to activate (ionize) the metallocenes, which then polymerize ethylene at high activity. Most of these solid acid supports can also be used to anchor Cr to make a Phillips catalyst. This provides an interesting opportunity to compare the polymerization responses by these two disparate systems, Phillips Cr and CPC metallocene, when supported on the same solid acid carriers. In this study, both chromium oxide and several metallocenes were deposited onto a variety of solid oxides, under a variety of conditions, and the resulting support effects were observed and compared. Although using seemingly different chemistries, the two catalyst systems exhibited a surprising number of similarities, which can be attributed to the acidity and porosity of these diverse supports. Full article
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