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Advanced Steel Composites in Construction Engineering

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Construction and Building Materials".

Deadline for manuscript submissions: closed (10 March 2023) | Viewed by 17487

Special Issue Editor

Department of Civil Engineering, Kangwon National University, Chuncheon-si, Gangwon-do 24341, Republic of Korea
Interests: composite materials and structures

Special Issue Information

Dear Colleagues,

Steel composites, such as steel-reinforced matrix composites and steel–concrete composite members, have been widely used in the construction field. Despite the considerable progress that has been made over few past decades in the practical use of steel composites, innovation of steel composites remains possible. For such innovated steel composites, it is important that they meet not only mechanical performance requirements under design loads but also durability requirements in order to ensure economic stability and sustainability.

This Special Issue focuses on all aspects of both the mechanics and durability of steel composites. We welcome studies on material, structural, and non-structural applications including in new digital fabrication technologies, such as three-dimensional (3D) printing and additive manufacturing. Topics of interest include, but are not limited to:

  • steel-reinforced matrix composites (steel-fiber-reinforced cementitious composites, UHPC with steel fibers, etc.) for enhancing mechanical performance and durability; 
  • innovative steel–FRP (or concrete) composite members for enhancing mechanical performance and durability; and
  • advanced applications of steel composites in 3D printing/additive manufacturing.

I would like to invite you to submit a contribution in the form of a recent original research article, review paper, or brief communication revealing new trends in steel composites.

Dr. Jiho Moon
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Materials is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • steel-reinforced matrix composites
  • steel-fiber-reinforced cementitious composites
  • ultra-high-performance concrete (UHPC) with steel fibers
  • steel-reinforced polymers (SRPs)
  • steel–FRP composite members
  • steel–concrete composite members
  • steel composites for 3D printing/additive manufacturing

Published Papers (10 papers)

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Research

18 pages, 6305 KiB  
Article
Study on Quasi-Static Axial Compression Performance and Energy Absorption of Aluminum Foam-Filled Steel Tubes
by Zhanguang Wang and Jianhua Shao
Materials 2023, 16(12), 4485; https://doi.org/10.3390/ma16124485 - 20 Jun 2023
Viewed by 759
Abstract
To study the axial compression performance of aluminum foam-filled steel tube and empty steel tube as objects, such tubes are studied in this paper, which explores the carrying capacity and deformation behavior of aluminum foam-filled steel tube with different lengths under a quasi-static [...] Read more.
To study the axial compression performance of aluminum foam-filled steel tube and empty steel tube as objects, such tubes are studied in this paper, which explores the carrying capacity and deformation behavior of aluminum foam-filled steel tube with different lengths under a quasi-static axial load through experimental research. The carrying capacity, deformation behavior, stress distribution, and energy absorption characteristics of empty steel tubes and foam-filled steel tubes are compared through finite element numerical simulation. The results indicate that, compared with the empty steel tube, the aluminum foam-filled steel tube still presents a large residual carrying capacity after the axial force exceeds the ultimate load, and the whole compression process reflects steady-state compression. In addition, the axial and lateral deformation amplitudes of the foam-filled steel tube decrease significantly during the whole compression process. After filling the foam metal, the large stress area decreases and the energy absorption capacity improves. Full article
(This article belongs to the Special Issue Advanced Steel Composites in Construction Engineering)
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18 pages, 7544 KiB  
Article
Strength of Partially Encased Steel-Concrete Composite Column for Modular Building Structures
by Keum-Sung Park, Sang-Sup Lee, Kyu-Woong Bae and Jiho Moon
Materials 2022, 15(17), 6045; https://doi.org/10.3390/ma15176045 - 01 Sep 2022
Cited by 2 | Viewed by 1475
Abstract
Modular structural systems have been used increasingly for low- and mid-rise structures such as schools and apartment buildings, and applications are extending to high-rise buildings. To provide sufficient resistance and economical construction of the high-rise modular structural system, the steel-concrete composite unit modular [...] Read more.
Modular structural systems have been used increasingly for low- and mid-rise structures such as schools and apartment buildings, and applications are extending to high-rise buildings. To provide sufficient resistance and economical construction of the high-rise modular structural system, the steel-concrete composite unit modular structure was proposed. The proposed composite unit modular system consists of the composite beam and the partially encased nonsymmetrical composite column. The outside steel member of the composite column has an open section, and is manufactured using a pressed forming procedure so that easy joining connecting work and manufacturing cost reductions are possible. However, the design methods are complicated due to the inherent nonsymmetrical properties of the section. Therefore, in this study, the focus was made on the strength evaluation and development of design methods for the partially encased nonsymmetrical steel-concrete composite column. Four full-scale specimens were constructed and tested. The experimental study focused on the effect of the slenderness ratio of the column, eccentricity, and the through bars on the strength of such columns. Additionally, the PM interaction curve to estimate the strength of the proposed composite column under general combined loading was developed based on the plastic stress distribution method. The results indicate that the through bars are needed to delay the local buckling and distribute the loading uniformly throughout the composite column. Finally, the proposed design methods provide a conservative strength prediction of the proposed composite column. Full article
(This article belongs to the Special Issue Advanced Steel Composites in Construction Engineering)
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24 pages, 9238 KiB  
Article
Experiment and Validation of Local Bearing Capacity for Ultra-High-Performance Concrete Confined with Stirrups
by Moneef Mohamed Elobaid Musa, Xueyu Xiong and Yang Zhang
Materials 2022, 15(17), 5869; https://doi.org/10.3390/ma15175869 - 25 Aug 2022
Cited by 4 | Viewed by 1659
Abstract
Ultra-high-performance concrete (UHPC) has the advantages of high compressive and tensile strength, high bending strength, good durability, remarkable corrosion resistance, and low self-weight. In this study, ten UHPC specimens were designed based on three fundamental parameters, including the ratio of the gross supporting [...] Read more.
Ultra-high-performance concrete (UHPC) has the advantages of high compressive and tensile strength, high bending strength, good durability, remarkable corrosion resistance, and low self-weight. In this study, ten UHPC specimens were designed based on three fundamental parameters, including the ratio of the gross supporting area Ab to the bearing plate area Al (local area aspect ratio Ab/Al), the ratio of core area Acor to the bearing plate area Al (core area aspect ratio Acor/Al,), and the reinforcement ratio pv, to investigate mechanical behaviors and bearing capacity. Failure modes, cracking load, crack propagation, wedge features, the relationship between local compression and deformation, and the local bearing capacity was investigated. Finite element models (FEMs) were built to simulate and validate the observed behavior of the anchorage zone under compressive loading. The experiment results demonstrate that the pv significantly increases the bearing capacity. When the reinforcement ratio increased from 4.5% to 3.7%, the bearing capacity increased by 23%, and the effect of Acor/Al was not obvious. In addition, decreasing the Ab/Al from 11.1 to 6.3 increases the bearing capacity to 19%. Furthermore, a model was proposed to predict the bearing capacity of the UHPC specimens reinforced with stirrups. The calculated values, numerical predictions, and experiment results showed good agreement. Full article
(This article belongs to the Special Issue Advanced Steel Composites in Construction Engineering)
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27 pages, 19967 KiB  
Article
Experimental Study on Seismic Performance of Precast Pretensioned Prestressed Concrete Beam-Column Interior Joints Using UHPC for Connection
by Xueyu Xiong, Yifan Xie, Gangfeng Yao, Ju Liu, Laizhang Yan and Liang He
Materials 2022, 15(16), 5791; https://doi.org/10.3390/ma15165791 - 22 Aug 2022
Cited by 5 | Viewed by 1986
Abstract
The traditional connections and reinforcement details of precast RC frames are complex and cause difficulty in construction. Ultra-high-performance concrete (UHPC) exhibits outstanding compressive strength and bond strength with rebars and strands; thus, the usage of UHPC in the joint core area will reduce [...] Read more.
The traditional connections and reinforcement details of precast RC frames are complex and cause difficulty in construction. Ultra-high-performance concrete (UHPC) exhibits outstanding compressive strength and bond strength with rebars and strands; thus, the usage of UHPC in the joint core area will reduce the amount of transverse reinforcement and shorten the anchoring length of beam rebars as well as strands significantly. Moreover, the lap splice connections of precast columns can be placed in the UHPC joint zone and the construction process will be simplified. This paper presented a novel joint consisting of a precast pretensioned prestressed concrete beam, an ordinary precast reinforced concrete (RC) column, and a UHPC joint zone. To study the seismic performance of the proposed joints, six novel interior joints and one monolithic RC joint were tested under low-cyclic loads. Variables such as the axial force, the compressive strength of UHPC, the stirrup ratio were considered in the tests. The test results indicate that the proposed joints exhibit comparable seismic performance of the monolithic RC joint. An anchorage length of 40 times the strands-diameter and a lap splice length of 16 times the rebar-diameter are adequate for prestressed strands and precast column rebars, respectively. A minimum column depth is suggested as 13 times the diameter of the beam-top continuous rebars passing through the joint. In addition, a nine-time rebar diameter is sufficient for the anchorage of beam bottom rebars. The shear strength of UHPC in the joint core area is suggested as 0.8 times the square root of the UHPC compressive strength. Full article
(This article belongs to the Special Issue Advanced Steel Composites in Construction Engineering)
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22 pages, 7044 KiB  
Article
Flexural Toughness Test and Inversion Research on a Thermal Conductivity Formula on Steel Fiber-Reinforced Concrete Components Post-Fire
by Huayun Li, Bingguang Chen, Kaicheng Zhu and Xiaolin Gong
Materials 2022, 15(15), 5103; https://doi.org/10.3390/ma15155103 - 22 Jul 2022
Cited by 4 | Viewed by 1127
Abstract
Steel fibers are widely used because they can effectively improve the tensile, compressive and flexural properties of concrete structures. The selection of steel fiber dosage and aspect ratio at high temperature has an important impact on the flexural toughness of concrete components post-fire. [...] Read more.
Steel fibers are widely used because they can effectively improve the tensile, compressive and flexural properties of concrete structures. The selection of steel fiber dosage and aspect ratio at high temperature has an important impact on the flexural toughness of concrete components post-fire. In this paper, discussions are made on the simulated fire test in compliance with the ISO 834 standard to study the steel fiber-reinforced concrete (SFRC) components post-fire. The research reveals the influence of two commonly used steel fiber aspect ratios (50, 70) and steel fiber dosages (30 kg/m3, 40 kg/m3, 45 kg/m3) on the changes of the internal temperature field, the initial crack flexural strength and the flexural toughness of the SFRC components under a single-side fire. Moreover, combined with the four-point flexural test of the SFRC components post fire, the research also describes the damage of high temperatures to the flexural toughness of SFRC components, and suggests a calculation formula for SFRC thermal conductivity by way of the numerical inversion method. The results of this study have verified that the incorporation of steel fiber into concrete helps to reduce its internal thermal stress difference and improve the crack resistance and fire resistance of the concrete. Moreover, under high temperature conditions, the concrete component added with the steel fiber in an aspect ratio of 70 and a dosage of 45 kg/m3 increased their initial crack flexural strength by 56.8%, higher than that of plain concrete components, and the loss of equivalent flexural strength and flexural toughness of SFRC post fire was only 45.2% and 13.6%, respectively. The proposed calculation formula of thermal conductivity can provide a reference for a numerical simulation study of the temperature field of SFRC components in a high temperature environment. Full article
(This article belongs to the Special Issue Advanced Steel Composites in Construction Engineering)
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21 pages, 4992 KiB  
Article
Flexural Strength Evaluation of Multi-Cell Composite T-Shaped Concrete-Filled Steel Tubular Beams
by Yanfei Shen and Yongqing Tu
Materials 2021, 14(11), 2838; https://doi.org/10.3390/ma14112838 - 26 May 2021
Cited by 11 | Viewed by 2219
Abstract
The multi-cell composite T-shaped concrete-filled steel tubular (MT-CFST) element is an innovative structural form. It has great potential for construction applications because of favorable advantages over traditional composite elements. The flexural strength of MT-CFST beams was investigated in this study to provide recommendations [...] Read more.
The multi-cell composite T-shaped concrete-filled steel tubular (MT-CFST) element is an innovative structural form. It has great potential for construction applications because of favorable advantages over traditional composite elements. The flexural strength of MT-CFST beams was investigated in this study to provide recommendations in line with existing design codes. First, formulations to evaluate the flexural strength of MT-CFST beams were derived based on the Unified Theory and plastic stress distribution method (PSDM). For the Unified Theory-based formula, a modified confinement effect factor that considers the shape of a cross-section was proposed. An experimental study on the flexural behavior of six MT-CFST beams as well as two hollow section counterparts was conducted. The influence of bending moment direction, concrete infill, wall thickness, and cross-section sizes were investigated. The accuracy of the proposed formulations was verified against the test results and numerical results from finite element modeling. The comparisons showed that the formula in line with the Unified Theory provided more accurate predictions with reasonable conservatism for the studied MT-CFST beams. Full article
(This article belongs to the Special Issue Advanced Steel Composites in Construction Engineering)
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11 pages, 3681 KiB  
Article
Design Optimization of Explosion-Resistant System Consisting of Steel Slab and CFRP Frame
by Jung J. Kim
Materials 2021, 14(10), 2589; https://doi.org/10.3390/ma14102589 - 16 May 2021
Viewed by 1565
Abstract
This study presents an explosion-resistant hybrid system containing a steel slab and a carbon fiber-reinforced polymer (CFRP) frame. CFRP, which is a high-strength material, acts as an impact reflection part. Steel slab, which is a high-ductility material, plays a role as an impact [...] Read more.
This study presents an explosion-resistant hybrid system containing a steel slab and a carbon fiber-reinforced polymer (CFRP) frame. CFRP, which is a high-strength material, acts as an impact reflection part. Steel slab, which is a high-ductility material, plays a role as an impact energy absorption part. Based on the elastoplastic behavior of steel, a numerical model is proposed to simulate the dynamic responses of the hybrid system under the air pressure from an explosion. Based on this, a case study is conducted to analyze and identify the optimal design of the proposed hybrid system, which is subjected to an impact load condition. The observations from the case study show the optimal thicknesses of 8.2 and 7 mm for a steel slab and a ϕ100 mm CFRP pipe for the hybrid system, respectively. In addition, the ability of the proposed hybrid system to resist an uncertain explosion is demonstrated in the case study based on the reliability methodology. Full article
(This article belongs to the Special Issue Advanced Steel Composites in Construction Engineering)
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20 pages, 9264 KiB  
Article
Experimental Optical Testing and Numerical Verification by CuFSM of Compression Columns with Modified Channel Sections
by Piotr Paczos and Aleksandra M. Pawlak
Materials 2021, 14(5), 1271; https://doi.org/10.3390/ma14051271 - 07 Mar 2021
Cited by 3 | Viewed by 1851
Abstract
Thin-walled channel columns with non-standard cross-section shapes loaded with gradually increasing compressive force applied at the geometric centre of gravity of the cross-section were the subject of the investigations presented in this paper. The aim of the research was to determine which of [...] Read more.
Thin-walled channel columns with non-standard cross-section shapes loaded with gradually increasing compressive force applied at the geometric centre of gravity of the cross-section were the subject of the investigations presented in this paper. The aim of the research was to determine which of the columns has the most favourable geometrical characteristics in terms of the applied load. The main investigation was an experimental study carried out using two methods: strain gauging and the optical method. Based on strain gauging, the critical forces were determined using the strain averaging method and the linear regression tangent to compression plot method. In addition, modern optical tests were performed using the ARAMIS system. The buckling forces at which the first signs of buckling appear and the buckling modes of columns were determined. The results obtained from the experimental tests were used to validate the results of numerical tests carried out using the Finite Strip Method (CuFSM). Based on this method, the values of critical forces and the percentage contribution of individual buckling forms to the loss of stability of the compressed columns were determined. Full article
(This article belongs to the Special Issue Advanced Steel Composites in Construction Engineering)
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16 pages, 4208 KiB  
Article
Experimental and Analytical Study on Creep Characteristics of Box Section Bamboo-Steel Composite Columns under Long-Term Loading
by Shixu Wu, Keting Tong, Jianmin Wang and Yushun Li
Materials 2021, 14(4), 983; https://doi.org/10.3390/ma14040983 - 19 Feb 2021
Cited by 1 | Viewed by 1616
Abstract
To expand the application of bamboo as a building material, a new type of box section composite column that combined bamboo and steel was considered in this paper. The creep characteristics of eight bamboo-steel composite columns with different parameters were tested to evaluate [...] Read more.
To expand the application of bamboo as a building material, a new type of box section composite column that combined bamboo and steel was considered in this paper. The creep characteristics of eight bamboo-steel composite columns with different parameters were tested to evaluate the effects of load level, section size and interface type under long-term loading. Then, the deformation development of the composite column under long-term loading was observed and analyzed. In addition, the creep-time relationship curve and the creep coefficient were created. Furthermore, the creep model of the composite column was proposed based on the relationship between the creep of the composite column and the creep of bamboo, and the calculated value of creep was compared with the experimental value. The experimental results showed that the creep development of the composite column was fast at first, and then became stable after about 90 days. The creep characteristics were mainly affected by long-term load level and section size. The creep coefficient was between 0.160 and 0.190. Moreover, the creep model proposed in this paper was applicable to predict the creep development of bamboo-steel composite columns. The calculation results were in good agreement with the experimental results. Full article
(This article belongs to the Special Issue Advanced Steel Composites in Construction Engineering)
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18 pages, 19093 KiB  
Article
Numerical Simulations of Destructive Tests of Cast Iron Columns Strengthened with a CFRP Coating
by Jakub Marcinowski, Zbigniew Różycki and Volodymyr Sakharov
Materials 2020, 13(20), 4608; https://doi.org/10.3390/ma13204608 - 16 Oct 2020
Cited by 2 | Viewed by 1943
Abstract
In many cases, there is a need to reinforce the existing, sometimes very old, cast iron columns. The paper describes a proposed and completed reinforcement procedure using an external, thin coating (sleeve or jacket) made of composite (carbon fiber reinforced polymer—CFRP). The strengthening [...] Read more.
In many cases, there is a need to reinforce the existing, sometimes very old, cast iron columns. The paper describes a proposed and completed reinforcement procedure using an external, thin coating (sleeve or jacket) made of composite (carbon fiber reinforced polymer—CFRP). The strengthening effect was verified in destructive tests performed on two original columns (without reinforcement) and two other, identical columns strengthened by means of the proposed technique. Due to the expected very high load capacity of the axially loaded column, the test rig was designed to allow the application of the force on a big eccentricity. For this purpose a special base was designed and fabricated. Destructive tests have confirmed the high effectiveness of the adopted strengthening technique. The main objective of the present paper is a numerical confirmation of experimental results. All material parameters required in the numerical model were determined in laboratory tests. Simulation was performed using the finite element method—based on two systems, COSMOS/M and Simulia Abaqus. Numerical models were validated on results of the analytical assessment of stresses presented in the paper as well. Results of numerical simulations made on nonlinear models were compared with the experimental results. Destruction mechanisms observed in the experiments were confirmed in performed numerical simulations. Full article
(This article belongs to the Special Issue Advanced Steel Composites in Construction Engineering)
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