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Recent Advances in Additive Manufacturing and Welding Technologies of Metals: Alloys, Simulation and Monitoring

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Metals and Alloys".

Deadline for manuscript submissions: closed (10 August 2023) | Viewed by 1289

Special Issue Editors


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Guest Editor
LORTEK Technological Centre, Basque Research and Technology Alliance (BRTA), Arranomendia Kalea 4A, 20240 Ordizia, Spain
Interests: additive manufacturing; welding technologies

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Guest Editor
Colorado School of Mines, Golden, CO, USA
Interests: additive manufacturing; rapid solidification; phase transformations; steels; nickel-based superalloys; aluminum-based alloys

Special Issue Information

Dear Colleagues,

Additive manufacturing and advanced welding technologies have received a great deal of academic and industrial interest. One of the most important characteristics of these two technologies is their capability of manufacturing components with high geometrical complexity. However, the characterization of the resultant microstructures is complex, as the structure is the outcome of a rapid cooling process, which affects both solidification and phase transformation, and where the cooling rates usually lie in the range 102–106 K/s.

To better understand microstructure evolution, several approaches can be followed. First, the effect of parameters such as chemical composition or process-related parameters, as well as the physical processes involved, can be studied experimentally by ex situ characterization. Such characterization can be complemented by two different types of studies, that is, simulations (e.g., computational fluid dynamics) and in situ monitoring. Both types of studies can help to obtain information such as temperature distribution or defect characteristics as a function of time, which is why they are highly needed. Moreover, microstructural evolution and/or physical mechanisms can also be better understood if modeled, for example, by phase field models.

Within this context, this Special Issue aims to provide an opportunity for researchers from both academia and industry to share recent advances in the field of additive manufacturing and advanced welding technologies, where we would like to focus on alloy design, microstructural characterization (including solidification and phase transformation studies), simulation and monitoring of metals manufactured by additive manufacturing or welding.

Dr. Javier Vivas
Dr. Adriana Eres-Castellanos
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Materials is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • additive manufacturing
  • welding
  • alloy design
  • microstructural characterization
  • simulation
  • monitoring

Published Papers (1 paper)

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Research

10 pages, 4177 KiB  
Article
Understanding the Effect of Electron Beam Melting Scanning Strategies on the Aluminum Content and Materials State of Single Ti-6Al-4V Feedstock
by Katie O’Donnell, Maria J. Quintana and Peter C. Collins
Materials 2023, 16(19), 6366; https://doi.org/10.3390/ma16196366 - 23 Sep 2023
Viewed by 924
Abstract
Research on the additive manufacturing of metals often neglects any characterization of the composition of final parts, erroneously assuming a compositional homogeneity that matches the feedstock material. Here, the composition of electron-beam-melted Ti-6Al-4V produced through three distinct scanning strategies (linear raster and two [...] Read more.
Research on the additive manufacturing of metals often neglects any characterization of the composition of final parts, erroneously assuming a compositional homogeneity that matches the feedstock material. Here, the composition of electron-beam-melted Ti-6Al-4V produced through three distinct scanning strategies (linear raster and two point melting strategies, random fill and Dehoff fill) is characterized both locally and globally through energy-dispersive spectroscopy and quantitative chemical analysis. As a result of the different scanning strategies used, differing levels of preferential vaporization occur across the various parts, leading to distinct final compositions, with extremes of ~5.8 wt.% Al and ~4.8 wt.% Al. In addition, energy-dispersive spectroscopy composition maps reveal specific features in both the XY and XZ planes (with Z being the build direction) as a result of local inhomogeneous preferential vaporization. The subsequent change in composition significantly modifies the materials’ state of parts, wherein parts and local regions with higher aluminum contents lead to higher hardness levels (with a ~50 HV difference) and elastic property values and vice versa. While varying scan strategies and scan parameters are known to modify the microstructure and properties of a part, the effect on composition cannot, and should not, be neglected. Full article
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