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Novel Approaches in the Design, Simulation, and Manufacturing for Processes and Systems

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Manufacturing Processes and Systems".

Deadline for manuscript submissions: 31 March 2024 | Viewed by 3170

Special Issue Editors

Department of Manufacturing Engineering, Machines and Tools, Sumy State University, 40007 Sumy, Ukraine
Interests: manufacturing technology; design engineering; manufacturing systems; product design and development
Special Issues, Collections and Topics in MDPI journals
Department of Computational Mechanics named after V. Martsynkovskyy, Sumy State University, 40007 Sumy, Ukraine
Interests: dynamics and strength of machines; numerical simulation; parameter identification; artificial neural networks; design engineering
Special Issues, Collections and Topics in MDPI journals
School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
Interests: fibrous composites; metallic alloys; hybrid composite stacks; high-performance materials; functional surfaces; multilayer coatings; coating evaluation; coated tools; mechanical machining; materials processing; numerical modeling surface texturing
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

The application of novel approaches in the design, simulation, and manufacturing of engineering products ensures the effectiveness of manufacturing systems. Modeling the materials’ structure leads to the production of a predetermined set of their properties and ensures the designed parts’ reliability. This modeling is essential for cutting tools, fixtures and tooling, friction pairs, highly loaded parts of machines and equipment, etc. Implementation of the abovementioned issues must ensure the functionality and assigned operating parameters of the designed parts and units in terms of wear resistance, stress–strain modes and dynamic behavior, loading capacity, etc. Advanced material processing approaches can be applied (plasma deposition, electro spark, chemical-thermocycling treatment, strengthening, etc.). Additionally, novel approaches can be implemented in designing advanced materials (polymers, composites, ceramics, nanomaterials, etc.). At the design stage of materials, it is essential to predict the functional, rheological, and tribological properties using numerical simulation and experimental studies. The developed innovative approaches and methods must significantly improve the properties of the surfaces of the parts for cutting tools, machine parts, friction pairs, etc., characterized by improved wear resistance and enhanced surface quality. Overall, the mentioned approaches could improve the machinability, reliability, and productivity of the designed manufacturing systems.

Prof. Dr. Vitalii Ivanov
Prof. Dr. Ivan Pavlenko
Prof. Dr. Szymon Wojciechowski
Dr. Jinyang Xu
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Materials is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • advanced materials
  • chemical-thermal treatment
  • composites
  • design engineering
  • industrial growth
  • manufacturing technology
  • multilayer coatings
  • numerical simulation
  • polymers
  • process innovation
  • wear resistance

Published Papers (3 papers)

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Research

19 pages, 8130 KiB  
Article
Numerical Simulation and Experimental Analysis on Seam Feature Size and Deformation for T-Joint Laser–GMAW Hybrid Welding
Materials 2024, 17(1), 228; https://doi.org/10.3390/ma17010228 - 31 Dec 2023
Viewed by 616
Abstract
As an innovative technique, laser–GMAW hybrid welding manifests significant superiority in enhancing welding productivity and quality, albeit the optimization of process parameters poses a challenge for practical application. The present manuscript elucidates the influence of process parameters on the dimensional characteristics of the [...] Read more.
As an innovative technique, laser–GMAW hybrid welding manifests significant superiority in enhancing welding productivity and quality, albeit the optimization of process parameters poses a challenge for practical application. The present manuscript elucidates the influence of process parameters on the dimensional characteristics of the welding seam and the distortion of 8 mm T-joints in the context of laser–GMAW hybrid welding, and channels both simulation and experimentation. The outcomes denote that the dual conical model serves as an efficacious aid for the numerical simulation of T-joint laser–GMAW hybrid welding. Furthermore, the repercussions of process parameters on welding seam dimensional characteristics remain consistently similar in both the simulation and experimental results. From the simulation outcomes, it becomes apparent that the distortion of the base material can be efficiently managed by implementing anti-distortion measures. This inquiry offers both a theoretical and experimental foundation for optimizing process parameters of T-joint laser–GMAW hybrid welding, presenting certain engineering applicability. Full article
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17 pages, 7664 KiB  
Article
Diffusion Nitride Coatings for Heat-Resistant Steels
Materials 2023, 16(21), 6877; https://doi.org/10.3390/ma16216877 - 26 Oct 2023
Viewed by 611
Abstract
The effect of ion nitriding and nitriding in a melamine-based powder mixture on the structure and properties of AISI A290C1M steel was studied in the paper. Using ion nitriding made it possible to shorten the technological cycle’s duration by 5–6 times compared to [...] Read more.
The effect of ion nitriding and nitriding in a melamine-based powder mixture on the structure and properties of AISI A290C1M steel was studied in the paper. Using ion nitriding made it possible to shorten the technological cycle’s duration by 5–6 times compared to two-stage nitriding, optimize the diffusion layer’s composition, provide a technologically simple process automation scheme, and improve the quality of nitride coatings. After the proposed mode of ion nitriding, a saturated layer depth of 0.25–0.32 mm, hardness up to 1000 HV, and an increase in wear resistance by 2.17 times were obtained. Using 95% melamine + 5% sodium fluoride during nitriding in a powder mixture significantly simplified the technological process. It did not require additional expensive equipment, which in turn significantly simplified the nitriding process with energy savings. The proposed technology and the composition of the mixture contributed to a significant acceleration of the nitriding process of AISI A290C1M steel, compared to traditional gas nitriding, and to obtain a hardness of the nitride layer of 970 HV and an increase in wear resistance by 2.6 times. A nitriding speed is explained by a significantly higher amount of atomic nitrogen when using melamine instead of ammonia and by the almost simultaneous disintegration of nanodispersed particles when the nitriding temperature was reached. After nitriding in a powder mixture, steel was subject to the slightest wear. Full article
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14 pages, 4227 KiB  
Article
Analyzing the Potential of Drill Bits 3D Printed Using the Direct Metal Laser Melting (DMLM) Technology to Drill Holes in Polyamide 6 (PA6)
Materials 2023, 16(8), 3035; https://doi.org/10.3390/ma16083035 - 12 Apr 2023
Viewed by 1173
Abstract
Drilling with standard twist drill bits is the most common method to create cylindrical holes. With the constant development of additive manufacturing technologies and easier access to additive manufacturing equipment, it is now possible to design and fabricate solid tools suitable for various [...] Read more.
Drilling with standard twist drill bits is the most common method to create cylindrical holes. With the constant development of additive manufacturing technologies and easier access to additive manufacturing equipment, it is now possible to design and fabricate solid tools suitable for various machining applications. Specially designed 3D printed drill bits seem more convenient for standard and nonstandard drilling operations than conventionally made tools. The study described in this article aimed to analyze the performance of a solid twist drill bit made from steel 1.2709 using direct metal laser melting (DMLM), which was compared with that of a drill bit manufactured conventionally. The experiments involved assessing the dimensional and geometric accuracy of the holes made by the two types of drill bits and comparing the forces and torques occurring during the drilling of holes in cast polyamide 6 (PA6). Full article
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Planned Papers

The below list represents only planned manuscripts. Some of these manuscripts have not been received by the Editorial Office yet. Papers submitted to MDPI journals are subject to peer-review.

Title: Simulation Analysis of Speed Propagation in Polymer Auxetics
Author: Mikulich
Highlights: The paper contains the approach to the application of the evaluation of shear-rotation wave in Cosserat elasticity to investigate changes in vibration-absorbing properties of foam with changes in its structure. The developed approach allows us to simulate the changing of the mechanical behaviour of materials with a positive and negative Poisson's ratio.

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