Cloud Manufacturing and Digitalization to Sustain Industrial Efficiency

A special issue of Applied Sciences (ISSN 2076-3417). This special issue belongs to the section "Computing and Artificial Intelligence".

Deadline for manuscript submissions: closed (20 July 2023) | Viewed by 4251

Special Issue Editors


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Guest Editor
School of Engineering, University of Basilicata, Via Ateneo Lucano 10, 85100 Potenza, Italy
Interests: planning and management of industrial systems; logistics; human factors; scheduling; optimisation
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ICT Division-HPC Lab, Department of Energy Technologies and Renewable Energy Sources (TERIN), ENEA C.R. Casaccia, 00123 Roma, Italy
Interests: data science; artificial intelligence; machine learning; energy efficiency; digitalization; digital twin; data center; infrastructure; HPC
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

We are inviting submissions to the Special Issue on Industry 4.0, Digitization and Opportunities for Sustainability.

The technology “across” processes of Industry 4.0 is now in need of flexibility for production, and a robustness of value chains in order to get circularity and sustainability into technology. It adopts the Human in the Loop approach while applying “smart” technologies to physically and digitally adapt production processes to the societal, environmental, and industrial landscape. Those are mainly oriented to efficiently managing mass manufacturing resources, and capabilities across virtualization aims at virtualizing and cloud sharing.

In the new industrial paradigm, interconnected computers, smart materials, and intelligent machines communicate with one another, interact with the environment, and eventually make centralised decisions with minimal human involvement.

Digitizing manufacturing and business processes and deploying smarter machines and devices may offer numerous advantages in manufacturing productivity, resource efficiency, and waste reduction.

The rising deployment of sensors and IoT devices gives rise to the explosive generation of big data's vast and diverse volume. Those require advanced big data analytics strategies, artificial intelligence, and machine learning technologies to construct automated robotics systems (large scale and proactive and service-oriented) oriented to reliability and efficiency.

In contrast, the increased production capacity (with its low cost  “power”) thanks to industrial automation would be associated with preferable “new” product  adoption (avoid repairing) with  higher resource and energy consumption and elevated pollution concerns. Moreover, from the social development perspective, digital transformation, and the industry's restructuring are expected to severely disrupt the traditional labor market. Experts believe digitization and the emergence of labor-saving technologies (e.g., IoT, autonomous vehicles and cloud solutions) will eliminate most lower-skilled jobs while creating countless job opportunities in various areas, such as automation engineering, control system design, machine learning, and software engineering.

In this Special Issue, we invite submissions exploring cutting-edge research and recent advances in the Industry (from 4.0 to 5.0)  revolution regarding the sustainability and circularity implications in terms of economic, environmental, and social impacts of manufacturing digitization. Both theoretical and experimental studies are welcome and comprehensive review and survey papers.

The objective of this proposed section is to collect contributions to share knowledge on: a business model to support integration, identification, application, and mapping of Industry 4.0 technologies to support sustainability and circularity; cloud manufacturing strategies integrating robotics and advanced network to sustain process efficiency; model, design, control, and simulation of processes to support smart and sustainable environments;  Big data analytics and machine learning techniques to sustain energy efficiency in industrials; and human and robot cooperating for fitting sustainability and circularity.

Thank you very much and we look forward to receiving submission of your quality research work.

Dr. Fabio Fruggiero
Dr. Marta Chinnici
Guest Editors

Manuscript Submission Information

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Keywords

  • smart manufacturing
  • smart cities
  • digitization
  • sustainability innovation
  • energy efficiency
  • circularity
  • cloud technologies
  • blockchain
  • ICT infrastructure
  • data analytics

Published Papers (2 papers)

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Research

16 pages, 2966 KiB  
Article
A Hybrid Architectural Model for Monitoring Production Performance in the Plastic Injection Molding Process
by Gerardo Luisi, Valentina Di Pasquale, Maria Cristina Pietronudo, Stefano Riemma and Marco Ferretti
Appl. Sci. 2023, 13(22), 12145; https://doi.org/10.3390/app132212145 - 08 Nov 2023
Viewed by 771
Abstract
Monitoring production systems is a key element for identifying waste and production efficiency, and for this purpose, the calculation of the Key Performance Indicator (KPI) Overall Equipment Effectiveness (OEE) is validly recognized in the scientific literature. The collection and analysis of the cause [...] Read more.
Monitoring production systems is a key element for identifying waste and production efficiency, and for this purpose, the calculation of the Key Performance Indicator (KPI) Overall Equipment Effectiveness (OEE) is validly recognized in the scientific literature. The collection and analysis of the cause of the interruption of the plants is particularly useful in this sense. The use of Internet of Things (IoT) technology in order to automate data collection for the purpose of calculating the OEE and the causes of interruption is effective. Furthermore, the existing literature lacks research studies that aim to improve the data quality of important process data that cannot be collected automatically. This study proposes the use of IoT technologies to request targeted and intelligent information inputs from the operators directly involved in the process, improving the completeness and accuracy of the information through the real-time and smart combination of manual and automated data. The Business Process Model and Notation (BPMN) methodology was used to analyze and redesign the collection data process and define the architectural model with a deep knowledge of the specific process. The proposed architecture, designed for application to a plastic injection molding production line, comprises several elements: the telemetry of the injection molding machine, an intervention request system, an intervention tracking system, and a human–system interface. Furthermore, a dashboard was developed using the Power BI software, 2.122.746.0 version, to analyze the information collected. Reducing the randomness of manual data makes it possible to direct production efficiency efforts more effectively, helping to reduce waste and production costs. Reducing production costs appears to be strongly linked to reducing environmental impacts, and future studies will be able to quantify the benefits obtained from the solution in terms of environmental impact. Full article
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18 pages, 1761 KiB  
Article
Blockchain-Based Cloud Manufacturing SCM System for Collaborative Enterprise Manufacturing: A Case Study of Transport Manufacturing
by Alice Elizabeth Matenga and Khumbulani Mpofu
Appl. Sci. 2022, 12(17), 8664; https://doi.org/10.3390/app12178664 - 29 Aug 2022
Cited by 13 | Viewed by 2831
Abstract
Sheet metal part manufacture is a precursor to various upstream assembly processes, including the manufacturing of mechanical and body parts of railcars, automobiles, ships, etc., in the transport manufacturing sector. The (re)manufacturing of railcars comprises a multi-tier manufacturing supply chain, mainly supported by [...] Read more.
Sheet metal part manufacture is a precursor to various upstream assembly processes, including the manufacturing of mechanical and body parts of railcars, automobiles, ships, etc., in the transport manufacturing sector. The (re)manufacturing of railcars comprises a multi-tier manufacturing supply chain, mainly supported by local small and medium enterprises (SMEs), where siloed information leads to information disintegration between supplier and manufacturer. Technology spillovers in information technology (IT) and operational technology (OT) are disrupting traditional supply chains, leading to a sustainable digital economy, driven by new innovations and business models in manufacturing. This paper presents application of industrial DevOps by merging industry 4.0 technologies for collaborative and sustainable supply chains. A blockchain-based information system (IS) and a cloud manufacturing (CM) process system were integrated, for a supply chain management (SCM) system for the railcar manufacturer. A systems thinking methodology was used to identify the multi-hierarchical system, and a domain-driven design approach (DDD) was applied to develop the event-driven microservice architecture (MSA). The result is a blockchain-based cloud manufacturing as a service (BCMaaS) SCM system for outsourcing part production for boxed sheet metal parts. In conclusion, the BCMaaS system performs part provenance, traceability, and analytics in real time for improved quality control, inventory management, and audit reliability. Full article
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