Functional Polymer Composites: Synthesis, Characterization and Application

A special issue of Polymers (ISSN 2073-4360). This special issue belongs to the section "Smart and Functional Polymers".

Deadline for manuscript submissions: closed (20 August 2023) | Viewed by 22061

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Centre of Molecular and Macromolecular Studies, Polish Academy of Sciences, Sienkiewicza 112, 90-363 Lodz, Poland
Interests: smart materials; functionalization; antibacterial properties; surface analyses; electrospinning; biopolymers
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Guest Editor
Centre of Molecular and Macromolecular Studies, Polish Academy of Sciences, Sienkiewicza 112, 90-363 Lodz, Poland
Interests: polymer crystallization; polymer blends and composites; bio-nanocomposites; sustainable materials science; nanofillers
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

At present, functional polymer composites are increasingly promising materials in materials science and engineering. Polymer composites, including nanocomposites, are made by the incorporation of fillers in polymer matrices, and offer many advantages. The properties of polymer composites are further improved by the surface modification of fillers or the matrix phase. Currently, there is an increasing demand for smart materials based on eco-friendly polymers for a wide variety of applications. Therefore, functional polymer composites are essential to the development of new technologies.

This Special Issue, “Functional Polymeric Composites: Synthesis, Characterization and Application”, will be focused on the innovative original research and reviews in the field of functional polymer composites. Examples of acceptable research topics include: (a) surface modification, (b) smart biomaterials, (c) hybrid composites, (d) mechanical properties, (e) carbon, (f) textile materials, and (g) other functional polymer composites.

Prof. Dr. Tomasz Makowski
Dr. Sivanjineyulu Veluri
Guest Editors

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Keywords

  • nanocomposites
  • hybrid composites
  • mechanical properties
  • surface modification
  • smart-textile materials

Published Papers (12 papers)

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Research

16 pages, 3888 KiB  
Article
Composite Membrane Based on Melamine Sponge and Boehmite Manufactured by Simple and Economical Dip-Coating Method for Fluoride Ion Removal
by Han-Bi Lee, Ah-Jeong Choi, Young-Kwan Kim and Min-Wook Lee
Polymers 2023, 15(13), 2916; https://doi.org/10.3390/polym15132916 - 30 Jun 2023
Cited by 1 | Viewed by 1101
Abstract
The wastewater generated from the semiconductor production process contains a wide range and a large number of harmful substances at high concentrations. Excessive exposure to fluoride can lead to life-threatening effects such as skin necrosis and respiratory damage. Accordingly, a guideline value of [...] Read more.
The wastewater generated from the semiconductor production process contains a wide range and a large number of harmful substances at high concentrations. Excessive exposure to fluoride can lead to life-threatening effects such as skin necrosis and respiratory damage. Accordingly, a guideline value of fluoride ions in drinking water was 1.5 mg L−1 recommended by the World Health Organization (WHO). Polyvinylidene fluoride (PVDF) has the characteristics of excellent chemical and thermal stability. Boehmite (AlOOH) is a mineral and has been widely used as an adsorbent due to its high surface area and strong adsorption capacity for fluoride ions. It can be densely coated on negatively charged surfaces through electrostatic interaction due to its positively charged surface. In this study, a composite membrane was fabricated by a simple and economical dip coating of a commercial melamine sponge (MS) with PVDF and boehmite to remove fluoride ions from semiconductor wastewater. The prepared MS-PVDF-Boehmite composite membrane showed a high removal efficiency for fluoride ions in both incubation and filtration. By the incubation process, the removal efficiency of fluoride ions was 55% within 10 min and reached 80% after 24 h. In the case of filtration, the removal efficiency was 95.5% by 4 cycles of filtering with a flow rate of 70 mL h−1. In addition, the removal mechanism of fluoride ions on MS-PVDF-Boehmite was also explored by using Langmuir and Freundlich isotherms and kinetic analysis. (R2-1) From the physical, chemical, thermal, morphological, and mechanical analyses of present materials, this study provides an MS-PVDF-Boehmite composite filter material that is suitable for fluoride removal applications due to its simple fabrication process, cost-effectiveness, and high performance. Full article
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10 pages, 1887 KiB  
Article
Electropositive Membrane Prepared via a Simple Dipping Process: Exploiting Electrostatic Attraction Using Electrospun SiO2/PVDF Membranes with Electronegative SiO2 Shell
by Dalsu Choi, Cheol Ho Lee, Han Bi Lee, Min Wook Lee and Seong Mu Jo
Polymers 2023, 15(10), 2270; https://doi.org/10.3390/polym15102270 - 11 May 2023
Cited by 1 | Viewed by 1596
Abstract
This research aimed to develop a simple and cost-effective method for fabricating electropositive membranes for highly efficient water filtration. Electropositive membranes are novel functional membranes with electropositive properties and can filter electronegative viruses and bacteria using electrostatic attraction. Because electropositive membranes do not [...] Read more.
This research aimed to develop a simple and cost-effective method for fabricating electropositive membranes for highly efficient water filtration. Electropositive membranes are novel functional membranes with electropositive properties and can filter electronegative viruses and bacteria using electrostatic attraction. Because electropositive membranes do not rely on physical filtration, they exhibit high flux characteristics compared with conventional membranes. This study presents a simple dipping process for fabricating boehmite/SiO2/PVDF electropositive membranes by modifying an electrospun SiO2/PVDF host membrane using electropositive boehmite nanoparticles (NPs). The surface modification enhanced the filtration performance of the membrane, as revealed by electronegatively charged polystyrene (PS) NPs as a bacteria model. The boehmite/SiO2/PVDF electropositive membrane, with an average pore size of 0.30 μm, could successfully filter out 0.20 μm PS particles. The rejection rate was comparable to that of Millipore GSWP, a commercial filter with a pore size of 0.22 μm, which can filter out 0.20 μm particles via physical sieving. In addition, the water flux of the boehmite/SiO2/PVDF electropositive membrane was twice that of Millipore GSWP, demonstrating the potential of the electropositive membrane in water purification and disinfection. Full article
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17 pages, 3444 KiB  
Article
Optimization of Lead and Diclofenac Removal from Aqueous Media Using a Composite Sorbent of Silica Core and Polyelectrolyte Coacervate Shell
by Irina Morosanu, Florin Bucatariu, Daniela Fighir, Carmen Paduraru, Marcela Mihai and Carmen Teodosiu
Polymers 2023, 15(8), 1948; https://doi.org/10.3390/polym15081948 - 19 Apr 2023
Viewed by 1003
Abstract
The modification of inorganic surfaces with weak cationic polyelectrolytes by direct deposition through precipitation is a fast approach to generating composites with high numbers of functional groups. The core/shell composites present very good sorption capacity for heavy metal ions and negatively charged organic [...] Read more.
The modification of inorganic surfaces with weak cationic polyelectrolytes by direct deposition through precipitation is a fast approach to generating composites with high numbers of functional groups. The core/shell composites present very good sorption capacity for heavy metal ions and negatively charged organic molecules from aqueous media. The sorbed amount of lead ions, used as a model for priority pollutants such as heavy metals, and diclofenac sodium salt, as an organic contaminant model for emerging pollutants, depended strongly on the organic content of the composite and less on the nature of contaminants, due to the different retention mechanisms (complexation vs. electrostatics/hydrophobics). Two experimental approaches were considered: (i) simultaneous adsorption of the two pollutants from a binary mixture and (ii) the sequential retention of each pollutant from monocomponent solutions. The simultaneous adsorption also considered process optimization by using the central composite design methodology to study the univariate effects of contact time and initial solution acidity with the purpose of enabling further practical applications in water/wastewater treatment. Sorbent regeneration after multiple sorption-desorption cycles was also investigated to assess its feasibility. Based on different non-linear regressions, the fitting of four isotherms (Langmuir, Freundlich, Hill, and Redlich–Peterson models) and three kinetics models (pseudo-first order (PFO), pseudo-second order (PSO), and two-compartment first order (TC)) has been carried out. The best agreement with experiments was found for the Langmuir isotherm and the PFO kinetic model. Silica/polyelectrolytes with a high number of functional groups may be considered efficient and versatile sorbents that can be used in wastewater treatment processes. Full article
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14 pages, 3201 KiB  
Article
Delamination of Novel Carbon Fibre-Based Non-Crimp Fabric-Reinforced Thermoplastic Composites in Mode I: Experimental and Fractographic Analysis
by Muhammad Ameerul Atrash Mohsin, Lorenzo Iannucci and Emile S. Greenhalgh
Polymers 2023, 15(7), 1611; https://doi.org/10.3390/polym15071611 - 23 Mar 2023
Cited by 2 | Viewed by 1841
Abstract
Delamination, a form of composite failure, is a significant concern in laminated composites. The increasing use of out-of-autoclave manufacturing techniques for automotive applications, such as compression moulding and thermoforming, has led to increased interest in understanding the delamination resistance of carbon-fibre-reinforced thermoplastic (CFRTP) [...] Read more.
Delamination, a form of composite failure, is a significant concern in laminated composites. The increasing use of out-of-autoclave manufacturing techniques for automotive applications, such as compression moulding and thermoforming, has led to increased interest in understanding the delamination resistance of carbon-fibre-reinforced thermoplastic (CFRTP) composites compared to traditional carbon-fibre-reinforced thermosetting (CFRTS) composites. This study evaluated the mode I (opening) interlaminar fracture toughness of two non-crimp fabric (NCF) biaxial (0/90°) carbon/thermoplastic composite systems: T700/polyamide 6.6 and T700/polyphenylene sulphide. The mode I delamination resistance was determined using the double cantilever beam (DCB) specimen. The results were analysed and the Mode I interlaminar fracture toughness was compared. Additionally, the fractographic analysis (microstructure characterisation) was conducted using a scanning electron microscope (SEM) to examine the failure surface of the specimens. Full article
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15 pages, 4650 KiB  
Article
On the Addition of Multifunctional Methacrylate Monomers to an Acrylic-Based Infusible Resin for the Weldability of Acrylic-Based Glass Fibre Composites
by Henri Perrin, Masoud Bodaghi, Vincent Berthé and Régis Vaudemont
Polymers 2023, 15(5), 1250; https://doi.org/10.3390/polym15051250 - 28 Feb 2023
Cited by 2 | Viewed by 1433
Abstract
The melt strength of Elium® acrylic resin is an important factor to ensure limited fluid flow during welding. To provide Elium® with a suitable melt strength via a slight crosslink, this study examines the effect of two dimethacrylates, namely butanediol-di-methacrylate (BDDMA) [...] Read more.
The melt strength of Elium® acrylic resin is an important factor to ensure limited fluid flow during welding. To provide Elium® with a suitable melt strength via a slight crosslink, this study examines the effect of two dimethacrylates, namely butanediol-di-methacrylate (BDDMA) and tricyclo-decane-dimethanol-di-methacrylate (TCDDMDA), on the weldability of acrylic-based glass fibre composites. The resin system impregnating a five-layer woven glass preform is a mixture of Elium® acrylic resin, an initiator, and each of the multifunctional methacrylate monomers in the range of 0 to 2 parts per hundred resin (phr). Composite plates are manufactured by vacuum infusion (VI) at an ambient temperature and welded by using the infrared (IR) welding technique. The mechanical thermal analysis of the composites containing multifunctional methacrylate monomers higher than 0.25 phr shows a very little strain for the temperature range of 50 °C to 220 °C. The quantity of 0.25 phr of both of the multifunctional methacrylate monomers in the Elium® matrix improves the maximum bound shear strength of the weld by 50% compared to those compositions without the multifunctional methacrylate monomers. Full article
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21 pages, 6209 KiB  
Article
Enhanced Coating Protection of C-Steel Using Polystyrene Clay Nanocomposite Impregnated with Inhibitors
by Aljawharah M. Alangari, Layla A. Al Juhaiman and Waffa K. Mekhamer
Polymers 2023, 15(2), 372; https://doi.org/10.3390/polym15020372 - 10 Jan 2023
Cited by 3 | Viewed by 1938
Abstract
Polymer–Clay Nanocomposite (PCN) coatings were prepared using the solution intercalation method. The raw Khulays clay was treated with NaCl to produce sodium clay (NaC). Thereafter, Cetyl Pyridinium Chloride (CPC) was used to convert NaC into the organic clay form (OC). PCN was prepared [...] Read more.
Polymer–Clay Nanocomposite (PCN) coatings were prepared using the solution intercalation method. The raw Khulays clay was treated with NaCl to produce sodium clay (NaC). Thereafter, Cetyl Pyridinium Chloride (CPC) was used to convert NaC into the organic clay form (OC). PCN was prepared by adding polystyrene as the matrix to different weights of OC to prepare 1 wt.% and 3 wt.% PCN. To enhance the coating protection of C-steel in NaCl solution, PCN coatings were added to microcapsules loaded with some corrosion inhibitors PCN (MC). The microcapsules are prepared by the encapsulation of rare-earth metal Ce+3 ions and Isobutyl silanol into polystyrene via the Double Emulsion Solvent Evaporation (DESE) technique. Characterization techniques such as FTIR, X-Ray Diffraction (XRD), and Transmission Electron Microscopy (TEM) were employed. FTIR confirmed the success of the preparation, while XRD and TEM revealed an intercalated structure of 1 wt.% PCN while 3 wt.% PCN has a fully exfoliated structure. Electrochemical Impedance Spectroscopy (EIS), Electrochemical Frequency Modulation (EFM), and Potentiodynamic Polarization showed an enhanced protection efficiency of PCN (MC) coatings. The results demonstrated that the corrosion resistance (RCorr) of 3% PCN (MC) coating was higher than all the formulations. These PCN (MC) coatings may provide corrosion protection for C-steel pipes in many industrial applications. Full article
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11 pages, 838 KiB  
Article
Ascorbic Acid-Modified Silicones: Crosslinking and Antioxidant Delivery
by Guanhua Lu, Akop Yepremyen, Khaled Tamim, Yang Chen and Michael A. Brook
Polymers 2022, 14(22), 5040; https://doi.org/10.3390/polym14225040 - 21 Nov 2022
Cited by 1 | Viewed by 2387
Abstract
Vitamin C is widely used as an antioxidant in biological systems. The very high density of functional groups makes it challenging to selectively tether this molecule to other moieties. We report that, following protection of the enediol as benzyl ethers, the introduction of [...] Read more.
Vitamin C is widely used as an antioxidant in biological systems. The very high density of functional groups makes it challenging to selectively tether this molecule to other moieties. We report that, following protection of the enediol as benzyl ethers, the introduction of an acrylate ester at C1 is straightforward. Ascorbic acid-modified silicones were synthesized via aza-Michael reactions of aminoalkylsilicones with ascorbic acrylate. Viscous oils formed when the amine/acrylate ratios were <1. However, at higher amine/acrylate ratios with pendent silicones, a double reaction occurred to give robust elastomers whose modulus is readily tuned simply by controlling the ascorbic acid amine ratio that leads to crosslinks. Reduction with H2/Pd removed the benzyl ethers and led to increased crosslinking, and either liberated the antioxidant small molecule or produced antioxidant elastomers. These pro-antioxidant elastomers show the power of exploiting natural materials as co-constituents of silicone polymers. Full article
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13 pages, 3279 KiB  
Article
Preparation of Biocidal Nanocomposites in X-ray Irradiated Interpolyelectolyte Complexes of Polyacrylic Acid and Polyethylenimine with Ag-Ions
by Kristina V. Mkrtchyan, Vladislava A. Pigareva, Elena A. Zezina, Oksana A. Kuznetsova, Anastasia A. Semenova, Yuliya K. Yushina, Etery R. Tolordava, Maria A. Grudistova, Andrey V. Sybachin, Dmitry I. Klimov, Sergey S. Abramchuk, Alexander A. Yaroslavov and Alexey A. Zezin
Polymers 2022, 14(20), 4417; https://doi.org/10.3390/polym14204417 - 19 Oct 2022
Cited by 5 | Viewed by 2028
Abstract
Due to the presence of cationic units interpolyelectrolyte complexes (IPECs) can be used as a universal basis for preparation of biocidal coatings on different surfaces. Metallopolymer nanocomposites were successfully synthesized in irradiated solutions of polyacrylic acid (PAA) and polyethylenimine (PEI), and dispersions of [...] Read more.
Due to the presence of cationic units interpolyelectrolyte complexes (IPECs) can be used as a universal basis for preparation of biocidal coatings on different surfaces. Metallopolymer nanocomposites were successfully synthesized in irradiated solutions of polyacrylic acid (PAA) and polyethylenimine (PEI), and dispersions of non-stoichiometric IPECs of PAA–PEI containing silver ions. The data from turbidimetric titration and dynamic light scattering showed that pH 6 is the optimal value for obtaining IPECs. Metal polymer complexes based on IPEC with a PAA/PEI ratio equal to 3/1 and 1/3 were selected for synthesis of nanocomposites due to their aggregative stability. Studies using methods of UV–VIS spectroscopy and TEM have demonstrated that the size and spatial organization of silver nanoparticles depend on the composition of polymer systems. The average sizes of nanoparticles are 5 nm and 20 nm for complexes with a molar ratio of PAA/PEI units equal to 3/1 and 1/3, respectively. The synthesized nanocomposites were applied to the glass surface and exhibited high antibacterial activity against both gram-positive (Staphylococcus aureus) and gram-negative bacteria (Salmonella). It is shown that IPEC-Ag coatings demonstrate significantly more pronounced biocidal activity not only in comparison with macromolecular complexes of PAA–PEI, but also coatings of PEI and PEI based nanocomposites. Full article
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18 pages, 7444 KiB  
Article
Surface Modification of Carbon Fiber for Enhancing the Mechanical Strength of Composites
by Ryoma Tokonami, Katsuhito Aoki, Teruya Goto and Tatsuhiro Takahashi
Polymers 2022, 14(19), 3999; https://doi.org/10.3390/polym14193999 - 24 Sep 2022
Cited by 3 | Viewed by 2170
Abstract
The surface of carbon fibers (CFs) is often modified by multi-walled carbon nanotubes (MWCNTs), and the effect of the interface on the mechanical properties has been reported mostly for epoxy matrices. We achieved effective surface modification of CFs by a simple two-step process [...] Read more.
The surface of carbon fibers (CFs) is often modified by multi-walled carbon nanotubes (MWCNTs), and the effect of the interface on the mechanical properties has been reported mostly for epoxy matrices. We achieved effective surface modification of CFs by a simple two-step process to graft a large amount of MWCNTs using a highly reactive polymer to enhance the bonding between CFs and MWCNTs. The first step was the reactive mono-molecular coating of a reactive polymer (poly-2-isopropenyl-2-oxazoline; Pipozo) that has high reactivity with COOH from CFs and MWCNTs. The high reactivity between the oxazoline group and COOH or phenol OH was confirmed for low-molecular-weight reactions. The second step was the coating of MWCNTs from a dispersion in a solvent. This simple process resulted in a substantial amount of MWCNTs strongly bonded to CF, even after washing. The MWCNTs grafted onto CFs remained even after melt-mixing. The effect on the interface, i.e., physical anchoring, led to an improvement of the mechanical properties. The novelty of the present study is that Pipozo acted as a molecular bonding layer between CFs and MWCNTs as a physical anchoring structure formed by a simple process, and the interface caused a 20% improvement in the tensile strength and modulus. This concept of a composite having a physical anchoring structure of MWCNTs on CFs has potential applications for lightweight thermoplastics, such as in the automotive industry. Full article
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11 pages, 3774 KiB  
Article
Development of Electrically Conductive Thermosetting Resin Composites through Optimizing the Thermal Doping of Polyaniline and Radical Polymerization Temperature
by Kohei Takahashi, Kazuki Nagura, Masumi Takamura, Teruya Goto and Tatsuhiro Takahashi
Polymers 2022, 14(18), 3876; https://doi.org/10.3390/polym14183876 - 16 Sep 2022
Viewed by 1210
Abstract
This work developed an electrically conductive thermosetting resin composite that transitioned from a liquid to solid without using solvents in response to an increase in temperature. This material has applications as a matrix for carbon fiber reinforced plastics. The composite comprised polyaniline (PANI) [...] Read more.
This work developed an electrically conductive thermosetting resin composite that transitioned from a liquid to solid without using solvents in response to an increase in temperature. This material has applications as a matrix for carbon fiber reinforced plastics. The composite comprised polyaniline (PANI) together with dodecyl benzene sulfonic acid (DBSA) as a liquid dopant in addition to a radical polymerization system made of triethylene glycol dimethacrylate with a peroxide initiator. In this system, micron-sized non-conductive PANI particles combined with DBSA were dispersed in the form of conductive nano-sized particles or on the molecular level after doping induced by a temperature increase. The thermal doping temperature was successfully lowered by decreasing the PANI particle size via bead milling. Selection of an appropriate peroxide initiator also allowed the radical polymerization temperature to be adjusted such that doping occurred prior to solidification. Optimization of the thermal doping temperature and the increased radical polymerization temperature provided the material with a high electrical conductivity of 1.45 S/cm. Full article
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19 pages, 3348 KiB  
Article
Micronized Recycle Rubber Particles Modified Multifunctional Polymer Composites: Application to Ultrasonic Materials Engineering
by Vicente Genovés, María Dolores Fariñas, Roberto Pérez-Aparicio, Leticia Saiz-Rodríguez, Juan López Valentín and Tomás Gómez Álvarez-Arenas
Polymers 2022, 14(17), 3614; https://doi.org/10.3390/polym14173614 - 01 Sep 2022
Cited by 3 | Viewed by 2268
Abstract
There is a growing interest in multifunctional composites and in the identification of novel applications for recycled materials. In this work, the design and fabrication of multiple particle-loaded polymer composites, including micronized rubber from end-of-life tires, is studied. The integration of these composites [...] Read more.
There is a growing interest in multifunctional composites and in the identification of novel applications for recycled materials. In this work, the design and fabrication of multiple particle-loaded polymer composites, including micronized rubber from end-of-life tires, is studied. The integration of these composites as part of ultrasonic transducers can further expand the functionality of the piezoelectric material in the transducer in terms of sensitivity, bandwidth, ringing and axial resolution and help to facilitate the fabrication and use of phantoms for echography. The adopted approach is a multiphase and multiscale one, based on a polymeric matrix with a load of recycled rubber and tungsten powders. A fabrication procedure, compatible with transducer manufacturing, is proposed and successfully used. We also proposed a modelling approach to calculate the complex elastic modulus, the ultrasonic damping and to evaluate the relative influence of particle scattering. It is concluded that it is possible to obtain materials with acoustic impedance in the range 2.35–15.6 MRayl, ultrasound velocity in the range 790–2570 m/s, attenuation at 3 MHz, from 0.96 up to 27 dB/mm with a variation of the attenuation with the frequency following a power law with exponent in the range 1.2–3.2. These ranges of values permit us to obtain most of the material properties demanded in ultrasonic engineering. Full article
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13 pages, 3934 KiB  
Article
A Thermo-Mechanically Robust Compliant Electrode Based on Surface Modification of Twisted and Coiled Nylon-6 Fiber for Artificial Muscle with Highly Durable Contractile Stroke
by Sungryul Yun, Seongcheol Mun, Seung Koo Park, Inwook Hwang and Meejeong Choi
Polymers 2022, 14(17), 3601; https://doi.org/10.3390/polym14173601 - 31 Aug 2022
Cited by 1 | Viewed by 1608
Abstract
In this paper, we propose a novel and facile methodology to chemically construct a thin and highly compliant metallic electrode onto a twisted and coiled nylon-6 fiber (TCN) with a three-dimensional structure via surface modification of the TCN eliciting gold-sulfur (Au-S) interaction for [...] Read more.
In this paper, we propose a novel and facile methodology to chemically construct a thin and highly compliant metallic electrode onto a twisted and coiled nylon-6 fiber (TCN) with a three-dimensional structure via surface modification of the TCN eliciting gold-sulfur (Au-S) interaction for enabling durable electro-thermally-induced actuation performance of a TCN actuator (TCNA). The surface of the TCN exposed to UV/Ozone plasma was modified to (3-mercaptopropyl)trimethoxysilane (MPTMS) molecules with thiol groups through a hydrolysis-condensation reaction. Thanks to the surface modification inducing strong interaction between gold and sulfur as a formation of covalent bonds, the Au electrode on the MPTMS-TCN exhibited excellent mechanical robustness against adhesion test, simultaneously could allow overall surface of the TCN to be evenly heated without any significant physical damages during repetitive electro-thermal heating tests. Unlike the TCNAs with physically coated metallic electrode, the TCNA with the Au electrode established on the MPTMS-TCN could produce a large and repeatable contractile strain over 12% as lifting a load of 100 g even during 2000 cyclic actuations. Demonstration of the durable electrode for the TCNA can lead to technical advances in artificial muscles for human-assistive devices as well as soft robots those requires long-term stability in operation. Full article
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