Interface Science in Mineral (Bio)Processing

A special issue of Minerals (ISSN 2075-163X). This special issue belongs to the section "Mineral Processing and Extractive Metallurgy".

Deadline for manuscript submissions: closed (1 May 2020) | Viewed by 11465

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Guest Editor
Department of Geoscience and Petroleum, Norwegian University of Science and Technology (NTNU), NO-7491 Trondheim, Norway
Interests: surface and pulp chemistry of flotation; flotation of sulphide, industrial, silicate and iron minerals; molecular modelling of inorganic/organic interfaces; minerals bioprocessing; coal preparation
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Guest Editor
Department of Materials Engineering, Indian Institute of Science, Bangalore 560012, India
Interests: surface and colloid chemistry; mineral processing; extractive metallurgy; bio-processing and environmental control

Special Issue Information

Dear Colleague,

The metal and energy extractive industries play a strategic role in the economic development of all countries. Conventionally, physicochemical methods are used in mineral processing and extractive metallurgy to recover value minerals and metals from ores. The mineral and metallurgical industries present a serious threat to the environment. Mining waste is one of the largest waste streams and is responsible for 18% of overall waste generation. In particular, one of the most severe ecological problems is associated with the emission of sulphur dioxide to air from the roasting and smelting of sulphide concentrates and with the multidimensional environmental pollution produced in the course of ageing of ore processing tailings and waste rocks. Oxidation of metal sulphides in mines, mine dumps, and tailings (acid mine drainage, AMD) is a notorious source of acidity, heavy metal (e.g., Fe2+, Mn2+, Al3+, Cu2+, Pb2+, Cd2+, Zn2+, etc.), and oxyanion (CrO42–, AsO43–, etc.) contamination for streams and groundwater, which poses a serious threat of short- and long-term environmental degradation. Mining tailings can be additionally contaminated by chemical reagents—collectors, modifiers, frothers, flocculants, etc. On the other hand, certain waste contains elements that are useful for the industry, which invokes an important problem of recycling.

The most promising new approach based on integral green-chemistry methods is the biotechnological one. Microorganisms have a tremendous influence on their environment through the transfer of energy, charge, and materials across a complex biotic mineral–solution interface. Effective autotrophic and heterotrophic biosolubilization/bioleaching was observed for sulfide ores, wastes, and low-grade minerals, including soils and muds, filter dust/oxides, lateritic ores, copper converter slag, fly ash, and electronic waste materials. Alternatively, bacteria can immobilize, through a number of mechanisms, various components of solutions/suspensions/emulsions, offering remediation, recovery or detoxification applications. Reduction of Se(VI), Cr(VI), U(VI), and Te(VI) by dissimilatory metal-reducing bacteria that use metals as terminal electron acceptors leads to the precipitation and long-term immobilization of these harmful to humans and wildlife ions. A combined reduction–deacidification approach can be applied to protecting the environment from AMD if one properly exploits the ability of metal- and sulfate-reducing bacteria to suppress oxidative solubilization of minerals and eliminate acidity from the system. Another known biotechnologically promising immobilization mechanism are biosorption and binding of the solution components with peptides, proteins, polysaccharides, and other biomolecules. In addition, several recent investigations have revealed that adapted bacteria associated with ore deposits can selectively be attached to sulphides, thereby essentially modifying the surface properties relevant to bioflotation and bioflocculation processes.

Almost all mineral/metal–microbe interactions have been examined hitherto as a means for removal, recovery or detoxification of inorganic and organic metal or radionuclide pollutants. However, except for some mechanisms, notably bioleaching, which has already been employed at a commercial scale, practical exploitation of the biotechnological potential of most of the above bioprocesses is still far from feasibility. There have been several attempts to commercialize biosorption using microbial biomass, but success has been limited, primarily due to competition with commercially produced ion exchange media. One of the reasons of such a situation is that all the bioprocesses mentioned have been developed empirically, focused either on the particular biochemical aspects or on the process engineering. Remarkably, an understanding of interfacial phenomena at the molecular level remains elusive for all but the simplest systems. As a result, knowledge-based control, optimization, and design of the biotic interfaces for solving a given applied problem from the first principles are still considered as a matter of the future.

A molecule-level understanding of abiotic and biotic interfaces of solids with aqueous media is the key to innovations in biotechnologies that are based on stringent control of interfacial processes, ranging from high-tech to raw material industries and ecosystem services. Among those, ore processing, waste recycling, and environmental protection have a substantial impact on the societal economical, ecological, and political climate.

Thus, a Special Issue on the current state of the knowledge at the mineral/metal–bacteria–water interfaces, with contributions from international experts from universities, research institutions, and industry, will help students and researchers working in this area to improve research and development of economically more efficient “green” chemistry technologies in ore processing, (bio)geochemistry, recycling of mineral and metal industries wastes/by-products, cleaning of ground and river waters, (bio)remediation of contaminants, radioactive storage and disposal, and control of acid mine drainage.

Prof. Dr. Hanumantha Rao Kota
Prof. Dr. Sankaran Subramanian
Guest Editors

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Published Papers (4 papers)

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Research

11 pages, 3588 KiB  
Article
Colloidal ZnCO3 as a Powerful Depressant of Arsenopyrite in Weakly Alkaline Pulp and the Interaction Mechanism
by Youguo Guan, Pingtian Ming, Zhuohong Xie, Fei Li, Qingqing Xing and Zhen Wang
Minerals 2020, 10(4), 315; https://doi.org/10.3390/min10040315 - 31 Mar 2020
Cited by 1 | Viewed by 2058
Abstract
The effects of ZnSO4 on arsenopyrite depression were studied with sodium carbonate and sodium isobutyl xanthate (SIBX) as the pH regulator and collector, respectively. In both micro and real ore flotation tests, ZnSO4 showed better depression on arsenopyrite (pH 7.5–9.0 adjusted [...] Read more.
The effects of ZnSO4 on arsenopyrite depression were studied with sodium carbonate and sodium isobutyl xanthate (SIBX) as the pH regulator and collector, respectively. In both micro and real ore flotation tests, ZnSO4 showed better depression on arsenopyrite (pH 7.5–9.0 adjusted by Na2CO3) compared with sodium humate. The depression mechanism of ZnSO4 on arsenopyrite flotation was studied by electrokinetic potential, adsorbed amount measurements, scanning electron microscope (SEM) observation and energy dispersive spectra (EDS) detection. The electrokinetic potential measurement results show a potential increase forpleas the arsenopyrite treated with ZnSO4 in the pH range 7.5–9.0, which could be attributed to the formation of the precipitated zinc carbonate (ZnCO3(S)). For arsenopyrite treated with both ZnSO4 and SIBX, the electric surface potentials also display an increase, to approximate the values with solely ZnSO4 treated, at pH 7.5–9.0, indicating the inhibition of ZnCO3(S) upon the SIBX adsorption onto arsenopyrite. Adsorption results demonstrated that SIBX adsorption onto arsenopyrite indeed was inhibited at the pH 7.5-9.0 through the sharp decrease in SIBX adsorbed amount with ZnSO4 as the depressant at this pH range. SEM observation and EDS detection results verify the formation of colloidal ZnCO3 on the arsenopyrite, with ZnSO4 as the depressant in combination with Na2CO3. Full article
(This article belongs to the Special Issue Interface Science in Mineral (Bio)Processing)
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14 pages, 2310 KiB  
Article
New Combined Depressant/Collectors System for the Separation of Powellite from Dolomite and the Interaction Mechanism
by Yunlou Qian, Wei Ding, Zhen Wang and Yang Peng
Minerals 2020, 10(3), 291; https://doi.org/10.3390/min10030291 - 24 Mar 2020
Cited by 3 | Viewed by 2564
Abstract
The flotation beneficiation of powellite from dolomite was achieved with a new reagent system that consists of a mixed collector of sodium oleate (NaOl) and benzohydroxamic acid (BHA) and a depressant sodium hexametaphosphate (SHMP). The interaction mechanism of the reagent regime with minerals [...] Read more.
The flotation beneficiation of powellite from dolomite was achieved with a new reagent system that consists of a mixed collector of sodium oleate (NaOl) and benzohydroxamic acid (BHA) and a depressant sodium hexametaphosphate (SHMP). The interaction mechanism of the reagent regime with minerals was studied using zeta potential and X-ray photoelectron spectroscopy (XPS) detection together with crystal chemistry and interaction energy analysis. The matching features of O–O distance in BHA with that in saline minerals and active site density/activity were used as methods to explain the reagent/mineral interaction. The results of microflotation finally established the new reagent regime at pH 8–12: 2.5 × 10−4 M SHMP, 2 × 10−4 M mixed collector containing 1.5 × 10−4 M NaOl and 0.5 × 10−4 M BHA. SHMP selectively depresses the adsorption of NaOl and BHA onto dolomite but minimally affects the adsorption of NaOl and BHA on the powellite surface. Full article
(This article belongs to the Special Issue Interface Science in Mineral (Bio)Processing)
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13 pages, 4435 KiB  
Article
Novel Selective Depressant of Titanaugite and Implication for Ilmenite Flotation
by Nengyun Liu, Zhen Wang, Junhui Xiao, Hongbin Wang, Bing Deng, Yushu Zhang and Chao Chen
Minerals 2019, 9(11), 703; https://doi.org/10.3390/min9110703 - 13 Nov 2019
Cited by 12 | Viewed by 2645
Abstract
This paper studies the effects of sodium polystyrene sulfonate (PSSNa) used as a depressant upon the separation of ilmenite from titanaugite through flotation when sodium oleate (NaOl) is used as a collector by performing single mineral flotation experiments. The depression mechanism of PSSNa [...] Read more.
This paper studies the effects of sodium polystyrene sulfonate (PSSNa) used as a depressant upon the separation of ilmenite from titanaugite through flotation when sodium oleate (NaOl) is used as a collector by performing single mineral flotation experiments. The depression mechanism of PSSNa on titanaugite flotation was studied by electrokinetic potential and adsorbed amount measurements together with FTIR and XPS detection. Single mineral flotation experiments show that PSSNa is a selective depressant for the separation of ilmenite and titanaugite via flotation with NaOl as the collector. The results of the adsorbed amount tests show that the biggest distinction is in terms of the amount of NaOl adsorbed on the surfaces of ilmenite and titanaugite; the amount is expanded from 2.28 × 10−7 to 9.34 × 10−7 mol/m2 when the dosage of PSSNa is 1 mg/L, as compared with no PSSNa, suggesting that PSSNa is a selective depressant when separating ilmenite and titanaugite through flotation. FTIR testing shows that chemisorption has occurred between the –SO3 groups of the molecular PSSNa and titanaugite surfaces. The results of further XPS testing reveal that PSSNa chemically interacts with Ca/Mg/Al/Fe on the titanaugite surface. The test results of FTIR in combination with XPS confirm that PSSNa stops NaOl from interacting with Mg, Fe, Al, and Ca on the titanaugite surface, and this outcome is the main reason for the widening of the adsorption quantity gap of NaOl on titanaugite and ilmenite surfaces, and titanaugite flotation is suppressed. The results of the comparison flotation testing on actual Panzhihua titanic iron ore (TiO2 grade: 15.63%) with titanaugite as the main gangue show that a better effect is obtained by replacing sodium silicate (SS) with PSSNa, and the recovery of TiO2 using PSSNa is higher than that when using sodium silicate. In a closed circuit flotation test, ilmenite concentrate is obtained with a TiO2 grade of 45.97% and a recovery of 76.32% by using PSSNa as a titanaugite depressant. Full article
(This article belongs to the Special Issue Interface Science in Mineral (Bio)Processing)
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10 pages, 6807 KiB  
Article
The Occurrence States of Rare Earth Elements Bearing Phosphorite Ores and Rare Earth Enrichment Through the Selective Reverse Flotation
by Wenxiang Chen, Feng Zhou, Hongquan Wang, Sen Zhou and Chunjie Yan
Minerals 2019, 9(11), 698; https://doi.org/10.3390/min9110698 - 12 Nov 2019
Cited by 7 | Viewed by 3619
Abstract
The reserve of rare-earth element-bearing phosphorite ores in Guizhou province in western China is huge. Increased demand for the different products manufactured from rare-earth elements has resulted in an extreme need for reasonable and comprehensive extraction of rare-earth elements. An improved understanding of [...] Read more.
The reserve of rare-earth element-bearing phosphorite ores in Guizhou province in western China is huge. Increased demand for the different products manufactured from rare-earth elements has resulted in an extreme need for reasonable and comprehensive extraction of rare-earth elements. An improved understanding of rare-earth element occurrence states in single minerals of ores is important for their further processing. In this paper, rare-earth element contents were analyzed by inductively coupled plasma (ICP), and the occurrence states in single minerals were further investigated through SEM-EDS and focused ion beam-scanning electron microscope (FIB-SEM) methods. The results indicate that rare-earth element contents of apatite are far more than that of dolomite. No independent mineral of rare-earth elements exists for the studied sample. Rare-earth elements are present in the form of ions in the lattices of apatite. Based on the analysis of occurrence states and properties in single minerals, the distribution of rare-earth elements in the flotation process was investigated by reverse flotation technology. It shows that rare-earth elements are mainly concentrated in apatite concentrate. Under the optimized conditions, the P2O5 grade increases from 11.36% in the raw ore to 26.04% in the concentrate, and the recovery is 81.92%, while the total rare-earth oxide grade increases from 0.09% to 0.21% with the recovery of 80.01%, which is similar to P2O5 recovery. This study presents the feasibility of extracting rare-earth elements from rare-earth element-bearing phosphorite ores through the flotation of apatite. Full article
(This article belongs to the Special Issue Interface Science in Mineral (Bio)Processing)
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