Development and Application of Intelligent Drilling Technology

A special issue of Applied Sciences (ISSN 2076-3417). This special issue belongs to the section "Energy Science and Technology".

Deadline for manuscript submissions: 30 September 2024 | Viewed by 2499

Special Issue Editors

State Key Laboratory of Petroleum Resources and Prospecting, China University of Petroleum-Beijing, Beijing 102249, China
Interests: fluid mechanics and engineering of oil and gas wells

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Guest Editor
College of Carbon Neutral Energy, China University of Petroleum-Beijing, Beijing 102249, China
Interests: liquid-solid two-phase flow; particle settlement characteristics; cuttings transport; proppant transport; CFD-DEM coupling

Special Issue Information

Dear Colleagues,

With the rapid development of artificial intelligence, the application of machine learning in oil and gas drilling engineering is increasing day by day. Intelligent drilling technology based on machine learning is a revolutionary drilling technology that integrates big data, artificial intelligence, information engineering, underground control engineering, and other theories and technologies. Through the application of automated surface drilling rigs, intelligent downhole executive agency, intelligent monitoring, and decision-making technology, drilling operations can achieve advanced detection, closed-loop control, precision guidance, and intelligent decision-making. This can greatly improve the drilling efficiency and reservoir drilling rate, reduce the drilling cost, and significantly improve the production and recovery rate of complex oil and gas reservoirs.

This Special Issue will delve into the latest research, application cases, and future trends in machine learning technology in the field of drilling. We will invite professional researchers, engineers, and industry leaders from around the world to share their unique insights and experiences in the field.

Dr. Jingbin Li
Dr. Mengmeng Zhou
Guest Editors

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Keywords

  • machine learning
  • drilling technology
  • intelligent well trajectory optimization
  • intelligent optimization of the drilling rate
  • intelligent guided drilling
  • downhole closed-loop control
  • intelligent monitoring and decision-making
  • intelligent rig
  • intelligent drilling pipe
  • intelligent bit
  • intelligent controlled pressure drilling
  • intelligent drilling fluid

Published Papers (3 papers)

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Research

16 pages, 3232 KiB  
Article
Analysis and Multi-Objective Optimization of the Rate of Penetration and Mechanical Specific Energy: A Case Study Applied to a Carbonate Hard Rock Reservoir Based on a Drill Rate Test Using Play-Back Methodology
by Diunay Zuliani Mantegazini, Andreas Nascimento, Vitória Felicio Dornelas and Mauro Hugo Mathias
Appl. Sci. 2024, 14(6), 2234; https://doi.org/10.3390/app14062234 - 07 Mar 2024
Viewed by 496
Abstract
Until early 2006, in Brazil, the focus used to be on oil and gas exploration/exploitation of post-salt carbonates. This changed when the industry announced the existence of large fields in pre-salt layers across the South Atlantic Ocean from nearshore zones up to almost [...] Read more.
Until early 2006, in Brazil, the focus used to be on oil and gas exploration/exploitation of post-salt carbonates. This changed when the industry announced the existence of large fields in pre-salt layers across the South Atlantic Ocean from nearshore zones up to almost 350 [km] from the shore. With the discovery of pre-salt hydrocarbons reservoirs, new challenges appeared. One of the main challenges is the necessity to optimize the drilling processes due to their high operational costs. Drilling costs are considerably high, which leads the oil and gas industry to search for innovative and entrepreneurial methods. The coupling of the mechanical specific energy (MSE) and the rate of penetration (ROP) is a method that allows for the identification of ideal conditions to efficiently enhance the drilling process. In addition, the performance of the drilling process can be estimated through pre-operational tests, which consist in continuously testing the applied drilling mechanic parameters, such as the weight-on-bit (WOB) and drill string rotary speed (RPM), looking for optimum sets that would ultimately provide the most desirable ROP. Thus, the goal of this research was to analyze field data from pre-salt layer operations, using a multi-objective optimization based on the play-back methodology for pre-operational drilling tests, through the ideal combination of the highest ROP and the lowest MSE. The results showed that the new concept of pre-operational tests based on the MSE proved to be effective in the drilling process optimization. The combination of the highest ROP and the lowest MSE allows for a high-performance drilling process. For WOB intervals of 5 and 7 [klb], a good fit of the parameters was obtained. Through the parameters obtained from pre-operational tests, the eventual cost-saving and time-saving values could be estimated, respectively, ranging from USD 1,056,180 to 1,151,898 and 19.50 to 21.27 [h], respectively. In addition, the results of this research can be applied to the exploration of other natural resources, such as natural hydrogen and geothermal sources. Full article
(This article belongs to the Special Issue Development and Application of Intelligent Drilling Technology)
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16 pages, 1924 KiB  
Article
Prediction of Particle Settling Velocity in Newtonian and Power-Law Fluids Using Artificial Neural Network Model
by Weiping Lv, Zhengming Xu, Xia Jia, Shiming Duan, Jiawei Liu and Xianzhi Song
Appl. Sci. 2024, 14(2), 826; https://doi.org/10.3390/app14020826 - 18 Jan 2024
Viewed by 601
Abstract
In petroleum engineering, accurately predicting particle settling velocity during various stages of a well’s life cycle is vital. This study focuses on settling velocities of both spherical and non-spherical particles in Newtonian and non-Newtonian fluids. Utilizing a dataset of 931 experimental observations, an [...] Read more.
In petroleum engineering, accurately predicting particle settling velocity during various stages of a well’s life cycle is vital. This study focuses on settling velocities of both spherical and non-spherical particles in Newtonian and non-Newtonian fluids. Utilizing a dataset of 931 experimental observations, an artificial neural network (ANN) model with a 7-42-1 architecture is developed (one input layer, one hidden layer with 42 neurons, and one output layer). This model effectively incorporates particle settling orientation and the inclusion of the settling area ratio, enhancing its predictive accuracy. Achieving an average absolute relative error (AARE) of 8.51%, the ANN model surpasses traditional empirical correlations for settling velocities in both Newtonian and power-law fluids. Key influencing factors, such as the consistency index and particle equivalent diameter, were identified. This approach in ANN model construction and data analysis represents a significant advancement in understanding particle dynamics. Full article
(This article belongs to the Special Issue Development and Application of Intelligent Drilling Technology)
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14 pages, 7553 KiB  
Article
Drilling Parameters Multi-Objective Optimization Method Based on PSO-Bi-LSTM
by Jianhua Wang, Zhi Yan, Tao Pan, Zhaopeng Zhu, Xianzhi Song and Donghan Yang
Appl. Sci. 2023, 13(21), 11666; https://doi.org/10.3390/app132111666 - 25 Oct 2023
Viewed by 948
Abstract
The increasing exploration and development of complex oil and gas fields pose challenges to drilling efficiency and safety due to the presence of formations with varying hardness, abrasiveness, and rigidity. Consequently, there is a growing demand for drilling parameter optimization and speed-up technologies. [...] Read more.
The increasing exploration and development of complex oil and gas fields pose challenges to drilling efficiency and safety due to the presence of formations with varying hardness, abrasiveness, and rigidity. Consequently, there is a growing demand for drilling parameter optimization and speed-up technologies. However, existing models based on expert experience can only achieve single-objective optimization with limited accuracy, making real-time adaptation to changing drilling conditions and formation environments challenging. The emergence of artificial intelligence provides a new approach for optimizing drilling parameters. In this study, we introduce the Bi-directional Long Short-Term Memory (Bi-LSTM) deep learning algorithm with the attention mechanism to predict the rate of penetration (ROP). This algorithm improves the ROP prediction accuracy to 98.33%, ensuring reliable subsequent optimization results. Additionally, we propose a coupling optimization algorithm that combines Bi-LSTM with the particle swarm optimization algorithm (PSO) to enhance drilling efficiency through parameter optimization. Our approach aims to maximize drilling footage while maintaining the highest ROP. The optimal solutions obtained are verified through multi-parameter cloud image analysis, yielding consistent results. The application of our approach demonstrates an 81% increase in drilling speed and a 28% reduction in drill bit energy losses. Moreover, the real-time optimization results effectively guide field operations. Full article
(This article belongs to the Special Issue Development and Application of Intelligent Drilling Technology)
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