5.1. Case 1 (Working Condition of λ ≈ 0)
The compilation group on technical standards for testing and inspection of ground anchors led a comprehensive large-scale bolt test with the main purpose of evaluating the mechanical properties, length, and test methods of geotechnical bolts by various methods. The test site, which was carefully selected, is located at the Haipurui construction site, Jinxiu East Road, Pingshan New District, Shenzhen. There are single strata within the length of the cable bolt, and all are residual sandy clayey soil. There are about 180 test cable bolts of nine types: full grouting, partial grouting, pressure concentration, pressure dispersion, tensile tension reaming, pressure reaming, secondary grouting, self-measuring force, and ultra-long recyclable cable bolts. In this study, the test data of three fully grouted bolts were selected for analysis and research. The test loading and unloading equipment uses a high-precision automatic control system and real-time wireless data transmission technology. The strain of grout was tested using distributed optical fibers.
It was known that the length of the three fully grouted bolts was 9, 12, and 15 m, and other parameters were the same: bolt radius
rb = 18 mm; elastic modulus of bolt
Eb = 195 GPa; drilling radius
rg = 90 mm; mortar elastic modulus
Eg = 20 GPa; mortar Poisson’s ratio
μg = 0.25; shear modulus of soil around the bolt
Gr = 8 MPa. The test was loaded in a graded multi-cycle manner. According to the criterion that creep rate
ω must not be greater than 2.0 mm, the measured ultimate pull-out force was 550, 770, and 900 kN for the bolts with lengths of 9, 12, and 15 m, respectively. The formula for calculating creep rate
ω is
in which
s1 and
s2 are the displacement of the bolt head, measured at
t1 and
t2, respectively, and the difference is the creep value; and
t1 and
t2 are the start and end times of the logarithmic period of the calculation time, respectively. Through many experimental observations, it was found that due to the influence of the loading system, the displacement was not stable within the first 5 min after the load was applied. Therefore, in order to reflect the creep characteristics of the bolt more precisely, when calculating creep rate
ω,
t1 should not be less than 5 min, which was the value used in this test.
Figure 5 shows the variation law of pull-out stiffness
K and its change rate Δ
P/Δ
s with the test load and number of cycles during the test. It can be seen from
Figure 5a that within each cycle of graded load,
K gradually increased during loading and decreased during unloading, and under the same load, the value of
K was smaller during unloading than loading. With an increase in the number of cycles, pull-out stiffness
K under the same load basically shows a gradual decreasing trend as well. It can be seen from
Figure 5b that in each cycle of graded load, during the loading process, the pull-out stiffness change rate Δ
P/Δ
s first increased sharply, then decreased sharply, then gradually became stable, and finally decreased gradually. During the unloading process, Δ
P/Δ
s increased sharply by several times, even more than 10 times, then rapidly decreased to about the average value, and finally decreased gradually. With an increase in the number of cycles, the multiple of Δ
P/Δ
s during unloading also increased gradually, but the average value did not change much. It can be seen from
Figure 5 that with the change of load and the increase in number of cycles, the pull-out stiffness of the bolt also changed regularly.
According to the parameters of this test,
ku = 198.5 MN was calculated. Referring to the assumption of Cai et al. [
21], the influence radius of the bolt was taken as
R = 35
rb, and the sidewall spring stiffness, calculated according to Equation (41), was
k′u = 25.8 MPa. The measured initial sidewall spring stiffnesses of the three bolts was 27.5, 28.1, and 19.9 MPa. Although these are all close to the results calculated by Equation (41), each bolt was different. If the same
k′u was used for simulation and analysis, the difference in pull-out stiffness among different bolts could not be seen. After analysis and calculation, the
λ of the three bolts was between 0 and 0.4, so the working condition of
λ ≈ 0 could be approximated for analysis.
Figure 6 and
Figure 7 show the comparison results of the measured axial force and shear-stress distribution curves of the three bolts and the simulated curves, respectively. According to the field test results, in the process of simulation analysis, the ultimate shear strength of the bonding interface between the bolt and the grout was taken as 2.0 MPa, and
α was taken as 0.3. Then, the calculated ultimate friction resistance
Fm and residual friction resistance
Fr of the bolt bonding interface were 233.9 and 70.2 kN, respectively. The three bolts were analyzed and calculated using the model proposed in this paper, and the results are shown in
Table 1.
It can be seen from
Table 1 that the ultimate calculated values of pull-out force of these three bolts are all larger than the measured values, and there are large deviations. There are two main reasons for this problem. On the one hand, because the
λ in this test is slightly larger, the working condition of
λ ≈ 0 cannot be perfectly used for analysis. On the other hand, the ultimate measured pull-out force is determined according to the index of the creep rate not being more than 2.0 mm, and the value determined from this is much smaller than the calculated value. The pull-out performance of the bolt is mainly restricted by the two indexes of bearing capacity and deformation. When the deformation and creep rate of the bolt are large, it is obvious that more serious damage occurs. However, in fact, the bolt can still have a larger bearing capacity at this time. Therefore, in comparison, the ultimate pull-out force determined by the creep rate is safer and more reasonable, and the calculation and analysis results cannot be trusted blindly.
It can be seen from
Figure 6 that the simulated axial force distribution curves of the three bolts are in good agreement with the measured curves. However, the measured values of the three bolts in the shallow part (about 0 to 3 m) are smaller than the simulated values, indicating that the three bolts are not uniformly stressed at this part, which may be related to the geological conditions of the site. It can be seen from
Figure 6a that under a load of 450 kN, the simulation and measured results of the 9 m-long bolt show that the bolt has no obvious shear damage. It can be seen from
Figure 6b that under loads of 630, 700, and 770 kN, the simulation and measured results of the 12 m-long bolt reflect that the bolt underwent obvious shear damage. The corresponding shear failure depth
xt of the simulated curves is 0.56, 1.36, and 2.04 m, respectively, while the corresponding
xt of the measured curves is 0.71, 1.53, and 2.55 m (slightly larger values). It can be seen from
Figure 6c that under loads of 720 and 810 kN, the simulated and measured results of the 15 m-long bolt reflect that the bolt underwent obvious shear damage. The corresponding
xt of the simulated curves is 0.51 and 1.32 m, while that of the measured curves is 0.61 and 1.53 m, respectively (the latter slightly larger than the former). Under a load of 900 kN, the simulated
xt is still 1.32 m, but stress–strain observation of the bolt was not carried out in the field test.
It can be seen from
Figure 7 that when the bolts did not undergo shear failure, the measured shear stress of the three bolts was greater than the simulated value at about 0 to 1 m, and smaller than the simulated value at about 1 to 3 m. This shows that the shear stress of the three bolts attenuates too quickly in the range of 0 to 1 m, and the uneven stress on the bolts at this part is also observed. In other parts, the simulated shear stress distribution curves of the three bolts basically agree with the measured distribution curves. It can be seen from
Figure 7b,c that the ultimate shear stress of the bonding interface is about 2.4 MPa and the residual shear stress is about 0.6 MPa, which are close to the values used in the simulation calculation.
In summary, although the model analysis results are slightly different from the measured results, the mechanical properties of fully grouted bolts under axial cyclic load in the working condition of λ ≈ 0 can still be well simulated.
5.2. Case 2 (Working Condition of λ ≈ 1)
For a certain fully grouted bolt, the following are known: bolt length l = 6 m; bolt radius rb = 16 mm; elastic modulus of bolt Eb = 210 GPa; drilling radius rg = 90 mm; mortar elastic modulus Eg = 20 GPa; mortar Poisson’s ratio μg = 0.25; shear modulus of rock soil around bolt Gr = 50 MPa. The test was loaded using a graded multi-cycle method, with a maximum test load of 550 kN, which was not loaded to the ultimate failure state. Strain gauges were installed at intervals of 1 m along the axial direction of the bolt to monitor axial strain.
Figure 8 shows the variation of
K and Δ
P/Δ
s with the test load and number of cycles during the test. It can be seen that under cyclic load, the variation rule of
K in this case is the same as that in case 1, but the variation rule of Δ
P/Δ
s is slightly different. This shows that under the two working conditions, the mechanical properties of the bolt under cyclic load are both similar and different. In the seventh and eighth cycles,
K and Δ
P/Δ
s both decreased sharply, indicating that shear failure occurred at the bond interface of the bolt at this time.
According to the parameters of this test, ku = 168.9 MN and k′u = 171.2 MPa were calculated, and the measured initial sidewall spring stiffness was 151.2 MPa. After analysis and calculation, the value of λ of the test bolt was between 0.8 and 1.2, so the working condition of λ ≈ 1 could be used for analysis. According to the field test results, in the process of simulation analysis, the ultimate shear strength of the bonding interface between the bolt and the grout was taken as 4.5 MPa, and α was taken as 0.2. Ultimate friction resistance Fm and residual friction resistance Fr of the bolt bonding interface calculated from this were 452.4 and 90.5 kN, respectively. The model in this paper was used to analyze and calculate the test bolt; the critical failure depth of shear plane xtj and the ultimate pull-out force P0max were about 4.7 m and 770 kN, respectively. In the field test, the bolt was not loaded to the ultimate failure state, so the actual ultimate pull-out force could not be obtained.
Figure 9 shows the comparison between the model analysis and field test results of the bolt. It can be seen from
Figure 9b,c that the simulated axial force and shear stress distribution curves are in good agreement with the measured results. Under loads of 500 and 550 kN, the simulation and actual measurement results show that obvious shear failure occurred in the shallow part of the bolt, and the corresponding shear-failure depth
xt was 0.53 and 1.08 m, respectively. Due to the sparseness of bolt-stress-monitoring points, the measured results cannot reflect the shear-failure depth and ultimate shear-stress of the bond interface. In summary, the analytical model in this paper is more suitable for simulating the mechanical behavior of fully grouted bolts under axial cyclic load in the working condition of
λ ≈ 1.