Advances in Dissimilar Metal Joining and Welding

A special issue of Journal of Manufacturing and Materials Processing (ISSN 2504-4494).

Deadline for manuscript submissions: 1 November 2024 | Viewed by 1101

Special Issue Editors


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Guest Editor
Institute of Science and Innovation in Mechanical and Industrial Engineering (INEGI), University of Porto, 4200-465 Porto, Portugal
Interests: dissimilar joining; structural integrity; friction stir welding; fatigue; fracture

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Guest Editor
Department of Mechanical Engineering, University of Aveiro, 3810-193 Aveiro, Portugal
Interests: structural integrity; computational mechanics; fracture mechanics; fatigue; digital-twins

Special Issue Information

Dear Colleagues,

Dissimilar material welding holds immense relevance in contemporary manufacturing due to its pivotal role in integrating diverse materials to meet specific engineering requirements. As industries increasingly demand lighter, stronger, and more versatile components, dissimilar material welding facilitates the construction of advanced structures and assemblies. However, it poses unique challenges stemming from the inherent differences in physical properties, thermal expansion coefficients, and metallurgical behaviors among dissimilar materials. Achieving robust welds while minimizing distortion, residual stresses, and intermetallic compound formation remains a daunting task. Moreover, ensuring the long-term structural integrity and reliability of dissimilar weld joints under varying operating conditions further compounds the challenges. Addressing these complexities requires interdisciplinary research efforts, innovative welding techniques, and a comprehensive understanding of material science and engineering principles, highlighting the significance of ongoing exploration and advancements in this field.

The Journal of Manufacturing and Materials Processing presents a Special Issue focused on dissimilar metal joining and welding. This Special Issue examines the latest advancements and practical implications in joining different metals, metal polymer joints, and metal composite joints, crucial across industries like the automotive, aerospace, and electronics industries.

Aligned with the journal's scope, this Special Issue addresses the fundamental challenges and innovative solutions in manufacturing processes and materials engineering. Contributors explore diverse methods, including friction stir welding, laser welding, ultrasonic welding, and adhesive bonding, tackling issues such as metallurgical compatibility, thermal management, and joint integrity.

Through experimental manufacturing trials, material and joint mechanical characterization, numerical modeling, and advanced experimental characterization of dissimilar joints and structures, this Special Issue fosters scientific discourse and practical insights essential for developing efficient and sustainable dissimilar metal joining techniques. It serves as a platform to bridge theoretical understanding with real-world applications, facilitating the advancement of manufacturing technologies and materials science.

Dr. Daniel F.O. Braga
Dr. Sérgio Tavares
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Journal of Manufacturing and Materials Processing is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 1800 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • dissimilar joining
  • welding
  • intermetallics
  • bonding mechanisms
  • structural integrity
  • fatigue
  • fracture
  • corrosion

Published Papers (1 paper)

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Research

15 pages, 5968 KiB  
Article
High-Precision Integration of Optical Sensors into Metallic Tubes Using Rotary Swaging: Process Phenomena in Joint Formation
by Nassr Al-Baradoni, Philipp Heck and Peter Groche
J. Manuf. Mater. Process. 2024, 8(2), 60; https://doi.org/10.3390/jmmp8020060 - 15 Mar 2024
Viewed by 906
Abstract
A novel process design for the damage-free and highly accurate positional integration of an optical multi-axial force sensor into a hollow tube by means of rotary swaging is introduced. Numerical simulations reveal the relevant process phenomena of thin disc joining inside a pre-toothed [...] Read more.
A novel process design for the damage-free and highly accurate positional integration of an optical multi-axial force sensor into a hollow tube by means of rotary swaging is introduced. Numerical simulations reveal the relevant process phenomena of thin disc joining inside a pre-toothed hollow tube and help us to find an optimal process design. Experimental trials show the significant effect of the axial material flow and the number of tools on the rotary swaging process. By taking these effects into account, successful form- and force-fit joining of the sensor carrying discs into the tube can be achieved. Successful joining of an optical sensor for bending force and torque measurement shows hysteresis-free sensory behavior and thus backlash-free joining of the sensor carrier discs. The paper concludes with a presentation of the results of a numerical study on a potential closed-loop approach to the joining process. Full article
(This article belongs to the Special Issue Advances in Dissimilar Metal Joining and Welding)
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