Recent Advances in Carbon/Graphite Coatings

A special issue of Coatings (ISSN 2079-6412). This special issue belongs to the section "Thin Films".

Deadline for manuscript submissions: closed (31 December 2021) | Viewed by 17051

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Institute for Polymers, Composites and Biomaterials—National Research Council (IPCB-CNR), SS Napoli/Portici, Piazzale E. Fermi, 1-80055 Portici, NA, Italy
Interests: functional materials; graphene; nanocomposites; polymer-embedded nanostructures
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Special Issue Information

Dear Colleagues,

At present, commodity plastics are used for many technological applications; however, their insulator/dielectric characteristics strongly limit industrial exploitation in fields related to electronics and electrotechnics. Conductive polymers are not mechanically robust and do not have adequate physical/chemical characteristics for most practical uses, while electrically conductive polymeric composites (e.g., metal-filled composites, MW-CNTs composites) still have strong limitations related to the high filling content required for electrical conduction. As a consequence, the physical modification of the polymer surface by carbon or graphite coatings may represent a further and very convenient way to provide the polymer surface of convenient antistatic properties or electrical conductivity. Owing to the good electrical conductivity of carbon and graphite, such coatings can be very thin (nanocoatings) or even optically transparent, leading to optical-grade conductive materials. In addition to the antistatics or electrical conductivity, surface modification of plastics by graphite nanocoatings provides plastic substrates with many other advantages such as self-lubrication, low friction, wear resistance, increased surface hardness, gas-barrier properties, chemical resistance, etc.

The main topics of this Special Issue are as follows:

- Techniques to deposit carbon/graphite nanocoatings on polymeric films;

- Methods for the surface characterization of carbon/graphite nanocoatings;

- Electrical, physical, and mechanical properties of carbon/graphite nanocoatings;

- Industrial applications of carbon/graphite nanocoated polymer films.

Dr. Gianfranco Carotenuto
Guest Editor

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Keywords

  • graphite coatings
  • carbon coatings
  • polymers
  • optically-transparent electrical conductors
  • graphene
  • functional materials

Published Papers (8 papers)

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Editorial

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4 pages, 160 KiB  
Editorial
The Engineerization of Physical and Chemical Phenomena
by Gianfranco Carotenuto
Coatings 2022, 12(9), 1282; https://doi.org/10.3390/coatings12091282 - 02 Sep 2022
Viewed by 1033
Abstract
There are a number of concepts in materials science that are only ambiguously described in the literature and/or are not completely understood [...] Full article
(This article belongs to the Special Issue Recent Advances in Carbon/Graphite Coatings)

Research

Jump to: Editorial

11 pages, 2559 KiB  
Article
Temperature Dependence of Electrical Resistance in Graphite Films Deposited on Glass and Low-Density Polyethylene by Spray Technology
by Angela Longo, Antonio Di Bartolomeo, Enver Faella, Aniello Pelella, Filippo Giubileo, Andrea Sorrentino, Mariano Palomba, Gianfranco Carotenuto, Gianni Barucca, Alberto Tagliaferro and Ubaldo Coscia
Coatings 2022, 12(10), 1446; https://doi.org/10.3390/coatings12101446 - 30 Sep 2022
Viewed by 1179
Abstract
Graphite lacquer was simply sprayed on glass and low-density polyethylene (LDPE) substrates to obtain large area films. Scanning Electron Microscopy (SEM) images, Raman spectra, X Ray Diffraction (XRD) spectra and current-voltage characteristics show that at room temperature, the as-deposited films on different substrates [...] Read more.
Graphite lacquer was simply sprayed on glass and low-density polyethylene (LDPE) substrates to obtain large area films. Scanning Electron Microscopy (SEM) images, Raman spectra, X Ray Diffraction (XRD) spectra and current-voltage characteristics show that at room temperature, the as-deposited films on different substrates have similar morphological, structural and electrical properties. The morphological characterization reveals that the films are made of overlapped graphite platelets (GP), each composed of nanoplatelets with average sizes of a few tens of nanometers and about forty graphene layers. The thermoresistive properties of the GP films deposited on the different substrates and investigated in the temperature range from 20 to 120 °C show very different behaviors. For glass substrate, the resistance of the film decreases monotonically as a function of temperature by 7%; for LDPE substrate, the film resistance firstly increases more than one order of magnitude in the 20–100 °C range, then suddenly decreases to a temperature between 105 and 115 °C. These trends are related to the thermal expansion properties of the substrates and, for LDPE, also to the phase transitions occurring in the investigated temperature range, as evidenced by differential scanning calorimetry measurements. Full article
(This article belongs to the Special Issue Recent Advances in Carbon/Graphite Coatings)
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9 pages, 2341 KiB  
Communication
Structural and Chemical Peculiarities of Nitrogen-Doped Graphene Grown Using Direct Microwave Plasma-Enhanced Chemical Vapor Deposition
by Šarūnas Meškinis, Rimantas Gudaitis, Mindaugas Andrulevičius and Algirdas Lazauskas
Coatings 2022, 12(5), 572; https://doi.org/10.3390/coatings12050572 - 22 Apr 2022
Viewed by 1393
Abstract
Chemical vapor deposition (CVD) is an attractive technique which allows graphene with simultaneous heteroatom doping to be synthesized. In most cases, graphene is grown on a catalyst, followed by the subsequent transfer process. The latter is responsible for the degradation of the carrier [...] Read more.
Chemical vapor deposition (CVD) is an attractive technique which allows graphene with simultaneous heteroatom doping to be synthesized. In most cases, graphene is grown on a catalyst, followed by the subsequent transfer process. The latter is responsible for the degradation of the carrier mobility and conductivity of graphene due to the presence of the absorbants and transfer-related defects. Here, we report the catalyst-less and transfer-less synthesis of graphene with simultaneous nitrogen doping in a single step at a reduced temperature (700 °C) via the use of direct microwave plasma-enhanced CVD. By varying nitrogen flow rate, we explored the resultant structural and chemical properties of nitrogen-doped graphene. Atomic force microscopy revealed a more distorted growth process of graphene structure with the introduction of nitrogen gas—the root mean square roughness increased from 0.49 ± 0.2 nm to 2.32 ± 0.2 nm. Raman spectroscopy indicated that nitrogen-doped, multilayer graphene structures were produced using this method. X-ray photoelectron spectroscopy showed the incorporation of pure pyridinic N dopants into the graphene structure with a nitrogen concentration up to 2.08 at.%. Full article
(This article belongs to the Special Issue Recent Advances in Carbon/Graphite Coatings)
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10 pages, 1680 KiB  
Article
Electrical Method for In Vivo Testing of Exhalation Sensors Based on Natural Clinoptilolite
by Gianfranco Carotenuto and Luigi Nicolais
Coatings 2022, 12(3), 377; https://doi.org/10.3390/coatings12030377 - 13 Mar 2022
Cited by 3 | Viewed by 1558
Abstract
Natural substances with a complex chemical structure can be advantageously used for functional applications. Such functional materials can be found both in the mineral and biological worlds. Owing to the presence of ionic charge carriers (i.e., extra-framework cations) in their crystal lattice, whose [...] Read more.
Natural substances with a complex chemical structure can be advantageously used for functional applications. Such functional materials can be found both in the mineral and biological worlds. Owing to the presence of ionic charge carriers (i.e., extra-framework cations) in their crystal lattice, whose mobility is strictly depending on parameters of the external environment (e.g., temperature, humidity, presence of small gaseous polar molecules, etc.), zeolites can be industrially exploited as a novel functional material class with great potentialities in sensors and electric/electronic field. For fast-responding chemical-sensing applications, ionic transport at the zeolite surface is much more useful than bulk-transport, since molecular transport in the channel network takes place by a very slow diffusion mechanism. The environmental dependence of electrical conductivity of common natural zeolites characterized by an aluminous nature (e.g., chabasite, clinoptilolite, etc.) can be conveniently exploited to fabricate impedimetric water-vapor sensors for apnea syndrome monitoring. The high mechanical, thermal, and chemical stability of geomorphic clinoptilolite (the most widely spread natural zeolite type) makes this type of zeolite the most adequate mineral substance to fabricate self-supporting impedimetric water-vapor sensors. In the development of devices for medical monitoring (e.g., apnea-syndrome monitors), it is very important to combine these inexpensive nature-made sensors with a low-weight simplified electronic circuitry that can be easily integrated in wearable items (e.g., garments, wristwatch, etc.). Very low power square-wave voltage sources (micro-Watt voltage sources) show significant voltage drops under only a minimal electric load, and this property of the ac generator can be advantageously exploited for detecting the small impedimetric change observed in clinoptilolite sensors during their exposition to water vapor coming from the human respiratory exhalation. Owing to the ionic conduction mechanism (single-charge carrier) characterizing the zeolite slab surface, the sensor biasing by an ac signal is strictly required. Cheap handheld multimeters frequently include a very low power square-wave (or sinusoidal) voltage source of different frequency (typically 50 Hz or 1 kHz) that is used as a signal injector (signal tracer) to test audio amplifiers (low-frequency amplifies), tone control (equalizer), radios, etc. Such multimeter outputs can be connected in parallel with a true-RMS (Root-Mean-Square) ac voltmeter to detect the response of the clinoptilolite-based impedimetric sensors as voltage drop. The frequency of exhalation during breathing can be measured, and the exhalation behavior can be visualized, too, by using the voltmeter readings. Many handheld multimeters also include a data-logging possibility, which is extremely useful to record the voltage reading over time, thus giving a time-resolved voltage measurement that contains all information concerning the breathing test. Based on the same principle (i.e., voltage drop under minimal resistive load) a devoted electronic circuitry can also be made. Full article
(This article belongs to the Special Issue Recent Advances in Carbon/Graphite Coatings)
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1 pages, 2489 KiB  
Article
Functional Polymeric Coatings for CsI(Tl) Scintillators
by Gianfranco Carotenuto, Angela Longo, Giuseppe Nenna, Ubaldo Coscia and Mariano Palomba
Coatings 2021, 11(11), 1279; https://doi.org/10.3390/coatings11111279 - 21 Oct 2021
Cited by 1 | Viewed by 1926
Abstract
The handling of inorganic scintillators (e.g., alkali metal halides) can benefit from the availability of polymeric materials able to adhere to their surface. Polymeric materials, such as epoxy resins, can act as protective coatings, as adhesives for photodiodes to be connected with the [...] Read more.
The handling of inorganic scintillators (e.g., alkali metal halides) can benefit from the availability of polymeric materials able to adhere to their surface. Polymeric materials, such as epoxy resins, can act as protective coatings, as adhesives for photodiodes to be connected with the scintillator surface, and as a matrix for functional fillers to improve the optical properties of scintillators. Here, the optical properties of two epoxy resins (E-30 by Prochima, and Technovit Epox by Heraeus Kulzer) deposited on the surface of a scintillator crystal made of CsI(Tl) were investigated, in order to improve the detection of high-energy radiation. It is found that these resins are capable of adhering to the surface of alkali metal halides. Adhesion, active at the epoxy–CsI(Tl) interface, can be explained on the basis of Coulomb forces acting between the ionic solid surface and an ionic intermediate of synthesis generated during the epoxy setting reaction. Technovit Epox showed higher transparency, and it was also functionalized by embedding white powdered pigments (PTFE or BaSO4) to achieve an optically reflective coating on the scintillator surface. Full article
(This article belongs to the Special Issue Recent Advances in Carbon/Graphite Coatings)
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14 pages, 3704 KiB  
Article
Influence of the Thermomechanical Characteristics of Low-Density Polyethylene Substrates on the Thermoresistive Properties of Graphite Nanoplatelet Coatings
by Ubaldo Coscia, Angela Longo, Mariano Palomba, Andrea Sorrentino, Gianni Barucca, Antonio Di Bartolomeo, Francesca Urban, Giuseppina Ambrosone and Gianfranco Carotenuto
Coatings 2021, 11(3), 332; https://doi.org/10.3390/coatings11030332 - 15 Mar 2021
Cited by 7 | Viewed by 2135
Abstract
Morphological, structural, and thermoresistive properties of films deposited on low-density polyethylene (LDPE) substrates are investigated for possible application in flexible electronics. Scanning and transmission electron microscopy analyses, and X-ray diffraction measurements show that the films consist of overlapped graphite nanoplatelets (GNP) each composed [...] Read more.
Morphological, structural, and thermoresistive properties of films deposited on low-density polyethylene (LDPE) substrates are investigated for possible application in flexible electronics. Scanning and transmission electron microscopy analyses, and X-ray diffraction measurements show that the films consist of overlapped graphite nanoplatelets (GNP) each composed on average of 41 graphene layers. Differential scanning calorimetry and dynamic-mechanical-thermal analysis indicate that irreversible phase transitions and large variations of mechanical parameters in the polymer substrates can be avoided by limiting the temperature variations between −40 and 40 °C. Electrical measurements performed in such temperature range reveal that the resistance of GNP films on LDPE substrates increases as a function of the temperature, unlike the behavior of graphite-based materials in which the temperature coefficient of resistance is negative. The explanation is given by the strong influence of the thermal expansion properties of the LDPE substrates on the thermo-resistive features of GNP coating films. The results show that, narrowing the temperature range from 20 to 40 °C, the GNP on LDPE samples can work as temperature sensors having linear temperature-resistance relationship, while keeping constant the temperature and applying mechanical strains in the 0–4.2 × 10−3 range, they can operate as strain gauges with a gauge factor of about 48. Full article
(This article belongs to the Special Issue Recent Advances in Carbon/Graphite Coatings)
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13 pages, 5352 KiB  
Article
Green Solid-State Chemical Reduction of Graphene Oxide Supported on a Paper Substrate
by Angela Longo, Mariano Palomba and Gianfranco Carotenuto
Coatings 2020, 10(7), 693; https://doi.org/10.3390/coatings10070693 - 17 Jul 2020
Cited by 10 | Viewed by 3042
Abstract
The reduction of graphene oxide (GO) thin films deposited on substrates is crucial to achieve a technologically useful supported graphene material. However, the well-known thermal reduction process cannot be used with thermally unstable substrates (e.g., plastics and paper), in addition photo-reduction methods are [...] Read more.
The reduction of graphene oxide (GO) thin films deposited on substrates is crucial to achieve a technologically useful supported graphene material. However, the well-known thermal reduction process cannot be used with thermally unstable substrates (e.g., plastics and paper), in addition photo-reduction methods are expensive and only capable of reducing the external surface. Therefore, solid-state chemical reduction techniques could become a convenient approach for the full thickness reduction of the GO layers supported on thermally unstable substrates. Here, a novel experimental procedure for quantitative reduction of GO films on paper by a green and low-cost chemical reductant (L-ascorbic acid, L-aa) is proposed. The possibility to have an effective mass transport of the reductant inside the swelled GO solid (gel-phase) deposit was ensured by spraying a reductant solution on the GO film and allowing it to reflux in a closed microenvironment at 50 °C. The GO conversion degree to reduced graphene oxide (r-GO) was evaluated by Fourier transform infrared spectroscopy (FT-IR) in attenuated total reflectance (ATR) mode and X-ray Diffraction (XRD). In addition, morphology and wettability of GO deposits, before and after reduction, were confirmed by digital USB microscopy, scanning electron microscopy (SEM), and contact angle measurements. According to these structural characterizations, the proposed method allows a bulky reduction of the coating but leaves to a GO layer at the interface, that is essential for a good coating-substrate adhesion and this special characteristic is useful for industrial exploitation of the material. Full article
(This article belongs to the Special Issue Recent Advances in Carbon/Graphite Coatings)
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9 pages, 1450 KiB  
Article
Local Structure Analysis on Si-Containing DLC Films Based on the Measurement of C K-Edge and Si K-Edge X-ray Absorption Spectra
by Kazuhiro Kanda, Shuto Suzuki, Masahito Niibe, Takayuki Hasegawa, Tsuneo Suzuki and Hedetoshi Saitoh
Coatings 2020, 10(4), 330; https://doi.org/10.3390/coatings10040330 - 30 Mar 2020
Cited by 11 | Viewed by 3215
Abstract
In this paper, the local structure of silicon-containing diamond-like carbon (Si-DLC) films is discussed based on the measurement of C K-edge and Si K-edge near-edge x-ray absorption fine structure (NEXAFS) spectra using the synchrotron radiation of 11 types of Si-DLC film [...] Read more.
In this paper, the local structure of silicon-containing diamond-like carbon (Si-DLC) films is discussed based on the measurement of C K-edge and Si K-edge near-edge x-ray absorption fine structure (NEXAFS) spectra using the synchrotron radiation of 11 types of Si-DLC film fabricated with various synthesis methods and having different elemental compositions. In the C K-edge NEXAFS spectra of the Si-DLC films, the σ* band shrunk and shifted to the lower-energy side, and the π* peak broadened with an increase in the Si content in the Si-DLC films. However, there were no significant changes observed in the Si K-edge NEXAFS spectra with an increase in the Si content. These results indicate that Si–Si bonding is not formed with precedence in Si-DLC film. Full article
(This article belongs to the Special Issue Recent Advances in Carbon/Graphite Coatings)
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