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Article

Hydrophilic Antimicrobial Coatings for Medical Leathers from Silica-Dendritic Polymer-Silver Nanoparticle Composite Xerogels

by
Michael Arkas
1,*,
Georgia Kythreoti
1,
Evangelos P. Favvas
1,
Konstantinos Giannakopoulos
1,
Nafsika Mouti
1,
Marina Arvanitopoulou
1,
Ariadne Athanasiou
1,
Marilina Douloudi
1,
Eleni Nikoli
1,
Michail Vardavoulias
2,
Marios Dimitriou
3,
Ioannis Karakasiliotis
3,
Victoria Ballén
4 and
Sara Maria Soto González
4
1
Institute of Nanoscience Nanotechnology, NCSR “Demokritos”, Patriarchou Gregoriou Street, 15310 Athens, Greece
2
PYROGENESIS S.A., Technological Park 1, Athinon Avenue, 19500 Attica, Greece
3
Laboratory of Biology, School of Medicine, Democritus University of Thrace, 68100 Alexandroupolis, Greece
4
ISGlobal, Hospital Clinic-Universitat de Barcelona, 08036 Barcelona, Spain
*
Author to whom correspondence should be addressed.
Textiles 2022, 2(3), 464-485; https://doi.org/10.3390/textiles2030026
Submission received: 22 July 2022 / Revised: 10 August 2022 / Accepted: 15 August 2022 / Published: 26 August 2022
(This article belongs to the Special Issue Advances of Medical Textiles)
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Review Reports Versions Notes

Abstract

:
Hybrid organic-inorganic (dendritic polymer-silica) xerogels containing silver nanoparticles (Ag Nps) were developed as antibacterial leather coatings. The preparation method is environmentally friendly and is based on two biomimetic reactions. Silica gelation and spontaneous Ag Nps formation were both mediated by hyperbranched poly (ethylene imine) (PEI) scaffolds of variable Mw (2000–750,000). The formation of precursor hydrogels was monitored by dynamic light scattering (DLS). The chemical composition of the xerogels was assessed by infrared spectroscopy (IR) and energy-dispersive X-ray spectroscopy (EDS), while the uniformity of the coatings was established by scanning electron microscopy (SEM). The release properties of coated leather samples and their overall behavior in water in comparison to untreated analogs were investigated by Ultraviolet-Visible (UV-Vis) spectroscopy. Antibacterial activity was tested against Escherichia coli, Pseudomonas aeruginosa, and Staphylococcus aureus, and antibiofilm properties against Staphylococcus aureus, Staphylococcus epidermidis, Escherichia coli, Acinetobacter baumannii, and Enterococcus faecalis, while the SARS-CoV-2 clinical isolate was employed for the first estimation of their antiviral potential. Toxicity was evaluated using the Jurkat E6.1 cell line. Finally, water-contact angle measurements were implemented to determine the enhancement of the leather surface hydrophilicity caused by these composite layers. The final advanced products are intended for use in medical applications.

Graphical Abstract

1. Introduction

Dendritic polymers are derived from radial instead of the conventional linear polymerization [1] and are recognized as the fourth major macromolecular class alongside their linear, crosslinked, and branched analogs [2,3,4,5,6,7]. This flourishing class of macromolecules is characterized by a repetitive branched motif that governs their molecular and supermolecular structures. These unique architectures promote a repertoire of valuable properties in terms of their applications as active ingredient carriers with the potential for controlled release. Depending on their intended use, they are highly modifiable when it comes to their internal cores, branching points, and external functional groups [8,9] through typical synthetic procedures. Currently, there are five categories, including the monodispersed symmetric dendrimers [10,11,12,13], the asymmetric hyperbranched polymers [14,15,16,17] and fragments thereof [18,19], and finally, the uncommon and complex dendronized polymers [20,21,22,23] and dendrigrafts [24].
In parallel to research on dendritic polymers, the field of bioinspired nanoscience is also rapidly evolving as the need for materials with new and eco-friendly features is increasing. Consequently, in many cases, the prepared hybrid nanoparticles involve combinations of dendritic polymers with other materials, for instance, biomineralized metal nanoparticles [25] or biomimetically produced ceramics [26,27,28,29,30]. The unique physicochemical properties of these composites have made them ideal tools in everyday applications, such as acting as additives in textiles [31], drug carriers [32], water purification agents [33], and heterogeneous catalysts [34]. Their production is also considered to be environmentally friendly, as it does not produce toxic byproducts and does not require high temperatures or the use of toxic materials and solvents.
Among dendritic polymers, there is a special category presenting endogenous pharmaceutically activity. Hyperbranched poly(ethyleneimines) (PEIs) exhibit antibacterial activity and may operate in synergy with appropriate bactericides incorporated into their cavities [35]. These cationic polymers are hydrophilic and possess a high density of lone pairs. They can accommodate a large variety of molecules or ions via thermodynamically favorable absorption through electrostatic or other intermolecular interactions and can immobilize them through the formation of complexes and hydrogen or conventional chemical bonds.
Ag Nps are well-known antibacterial agents [36,37,38,39,40,41,42,43] and are selected as the active ingredient since silver has a sufficiently low reduction potential to undergo biomimetic mineralization in the PEI interior without an additional reducing reagent (Figure 1). The commercial mixture (C8 to C18) of quaternary ammonium salts of alkyl benzyl dimethyl ammonium chloride (BAC) was chosen as a synergistic bactericidal reagent. It is also a cationic microbicide and exhibits a wide range of antimicrobial properties against bacteria, fungi, and viruses. It has been used as a bactericidal since 1935 [44], as a preservative for ophthalmic solutions since 1979 [45], and is widely used in the textile industry as an insecticide or antimicrobial [46,47]. It is extremely effective against the most important viruses: the common flu, measles, rabies, herpes simplex, yellow fever, Venezuelan equine encephalitis, Japanese encephalitis B, adenovirus type 7, and meningitis [48].
On the outer surface of PEIs, the functional primary amino groups are capable of interacting with the appropriate reagents. They are ideal scaffolds for biomimetic silicification by the formation of a network of complementary hydrogen bonds with orthosilicic acid (Figure 2), producing ceramics and gels. Hydrogels have many applications, such as stationary phases in column chromatography, pharmaceuticals, desiccants, food additives moisture indicators, and carriers of active ingredients with controlled-release capabilities. [49,50]. The gentle dehydration-drying of silanol groups into siloxanes affords silica xerogels. These versatile materials are non-toxic and biocompatible [51,52]. They are more appropriate for carrying sensitive active ingredients, for instance, those susceptible to oxidation due to the very limited water content. Moreover, the applicability of high Mw (25,000–750,000) hyper-branched PEIs in living organisms is very limited, due to their toxicity. Coupling with negatively charged orthosilicic acid neutralizes the large topical positive charge concentrations, which is the main cause of the adverse side effects [53,54].
The raw leather undergoes a chemical treatment, called tanning, that provides permanent antisepsis and long-term resistance to bacteria and fungi. After drying special coatings are applied to the surface during the finishing process [55]. In the current work, we aim to develop a supplementary or, to some extent, an alternative method for medical leather-processing technology. Hybrid nanocomposite xerogels, composed of silica hyperbranched PEIs and Ag Nps, optionally carrying BAC as an additional antibacterial ingredient, are employed as coatings. The application is performed by wetting the leather surface with the gel-forming solution. During the solidification (coagulation) into the network of the pores, the agglomerates swell dramatically, due to the intermolecular hydrogen bonds, and the solid layer is mechanically anchored to the leather. The desired properties include antibacterial, antiviral, and antibiofilm protection and enhanced hydrophilicity. The latter facilitates the subsequent incorporation of water-soluble components, such as BAC, to the leather surface, The preparation method is environmentally friendly and is based on two biomimetic reactions. Silica gelation and Ag Nps formation are both governed by the dendritic polymer.

2. Materials and Methods

2.1. Materials

PEI 2000 (Mw = 2000) (trade name: Lupasol PR8515), PEI 5000 (Mw = 5000) (trade name Lupasol G100), PEI-25,000 (Mw = 25,000) (trade name: Lupasol WF), and PEI-750,000 (Mw = 750,000) (trade name: Lupasol P), were purchased from BASF (Ludwigshafen Germany). Silver nitrate (AgNO3), tetraethyl orthosilicate, (Si(OC2H5)4), and ampicillin were obtained from Sigma-Aldrich (Steinheim, Germany), Trizma base was obtained from Research Organics (Cleveland, OH), and ACTICIDE® BAC 50 from Thor Company (Wincham Northwich, England). All compounds were used without further purification. The solutions were prepared with ultrapure water (18.2 M cm, Millipore Milli-Q system Millipore, Bedford, MA, USA).

2.2. Instrumentation Characterization

The formation of precursor hydrogels was monitored by dynamic light scattering (DLS), employing an AXIOS-150/EX (Triton Hellas, Thessaloniki, Greece) with a 30 mW He–Ne laser emitting at 658 nm and an Avalanche detector at 90°. The composite silica-hyperbranched PEI-Ag Nps xerogel-coated leathers were characterized by Fourier transform infrared spectroscopy (FTIR), conducted on a Nicolet Magna-IR ((Thermo Fisher Scientific, Madison, WI, USA) Spectrometer 550. The uniformity of the coatings was investigated by scanning electron microscopy (SEM) with an FEI Quanta Inspect (FEI Hillsboro, OR, USA) microscope with a W (tungsten) filament, low-vacuum capabilities, and an EDAX accessory for energy-dispersive X-ray spectroscopy (EDS). A Cary 100 UV–visible spectrophotometer I (Varian Inc., Palo Alto, CA, USA) was used for the monitoring of Ag particle formation and the particles’ diffusion from the leather substrate.

2.3. Pretreatment of Raw Bovine Hides and Conversion into Leathers

Dry leather samples (crust leather) were used as substrates for coating with hybrid nanocomposite xerogels. They were prepared in small laboratory drums using typical leather manufacture procedures. The raw material was bovine hides of Greek origin, from the Macedonia region, preserved with salt and with an average area of 40 sq ft per hide.
Typical crust leather preparation procedure includes the stages of soaking, liming, deliming, bating, pickling, and tanning for the production of wet-blue leather and re-tanning, fat-liquoring, and dyeing for the final production of crust leather. Leather tanning was performed using chromium (III) sulfate ([Cr(H2O)6]2(SO4)3) as a tanning agent, followed by a typical chrome re-tanning procedure.

2.4. Synthesis of Ag Nps/Silica-PEI Xerogels and the Coating of Leathers

2.4.1. Silver Nanoparticles

To 4 solutions of hyperbranched PEIs (50 mL), one for each Mw (2000, 5000, 25,000, 750,000), all corresponding to about 40 mM, in primary and secondary amino groups, 12.5 mL of AgNO3 (0.1 M) were added. Ag Nps formation was observed after about 1 h by the color change of the solution from light yellow to reddish brown after 8 days. As previously stated, visible spectroscopy established the completion of silver nucleation [56].

2.4.2. Composite Xerogels and Coating

Gel forming solutions were prepared by mixing 1 mL of an orthosilicic acid solution (1 M), produced from the hydrolysis of tetraethoxysilane by 5 mM HNO3 under stirring for 15 min, and an equal quantity (1 mL) of the previously prepared silver-hyperbranched PEI solutions. Their pH was adjusted to 7.5 with a Trizma base; then, 100 μL were applied dropwise onto the surface of 2 cm × 2 cm leather substrates. In about 1 h, a solid-layer formation was observed, due to gelation, and the coated samples were dried overnight in an oven at 60 °C to transform the hydrogels into xerogels. This coating procedure was repeated once more. A series of leather samples were also treated with simple PEI Ag Nps solution, i.e., with 1 mL of deionized water in place of the orthosilicic acid, for comparison purposes.

2.5. Antibacterial Assessment of the PEI-Ag Nps Solutions

Escherichia coli ATCC 25922, Pseudomonas aeruginosa ATCC 27853, and Staphylococcus aureus ATCC 29213 were used as model microorganisms. The bacteria were propagated in Luria–Bertani (LB) medium, incubated at 37 °C overnight with shaking at 200 rpm. The overnight bacterial cultures were diluted (105 CFU/mL) and plated onto sample-treated LB agar, then the viable bacterial count was enumerated after incubation of the plates at 37 °C for 16 h. Ampicillin (50 mg/mL)-treated LB agar was used as the growth inhibition control and untreated LB agar was used as a 100% growth control for all microorganisms.
Four different PEI-Ag Nps samples were tested at gradient dilution concentrations, based on their primary and secondary amino group concentrations, ranging from 1 mM to 31.25 μM. The controls worked as expected, with no inhibition of growth visible of untreated LB agar-plated microorganisms and, in the presence of 50 mg/mL ampicillin, all microorganisms presented inhibition of growth, as expected.

2.6. Disk-Diffusion Method

2.6.1. Antibacterial Activity of Leather Samples

Five leather coupon categories were tested; each of them underwent a different treatment. Four of them were coated with the four different composite xerogel compositions, corresponding to the four MW of hyperbranched PEI, as described in Section 2.4.2: PEI 2000, PEI 5000, PEI 25,000, and PEI 750,000. For the fifth group, a simple solution of PEI 25,000 Ag Nps was applied (PEI 25,000 Ag Nps sol.). Finally, a sixth sample was used for comparison purposes. The latter was prepared by applying 20 μL of ampicillin (50 mg/mL) to the surface of a sample coated with simple silica xerogel (i.e., without Ag Nps), prepared with 1 mL orthosilicic acid (1 M) and 1 mL of pure water. The leather samples before testing were cut into squares (1 cm × 1 cm) and sterilized by UV exposure (λ = 254 nm) for 30 min (15 min each side). Examples of Gram-negative Escherichia coli ATCC 25922 and Pseudomonas aeruginosa ATCC 27853, as well as the Gram-positive bacteria, Staphylococcus aureus ATCC 29213, were chosen for this study.
All the selected microorganisms were propagated in Luria–Bertani (LB) medium at 37 °C with shaking at 200 rpm overnight. The bacterial overnight cultures were diluted in LB agar (0.8% w/v) to final densities, ranging from 1 × 105 to 1 × 108 CFUs/mL, and were layered on LB agar plates, where pre-sterilized leather samples were placed in contact with the bacteria-containing agar. The plates were incubated overnight at 37 °C. Controls were performed by placing 20 μL ampicillin (50 mg/mL) or water in 7-millimeter diameter holes made in the agar with a cork borer, acting as negative and positive controls of growth inhibition, respectively. After the incubation period, the diameters of the growth inhibitory zones were evaluated. The controls worked as expected, with no inhibition of growth visible in the water-treated controls and a 10- to 20-millimeter diameter halo being formed in the presence of 50 mg/mL ampicillin, for both concentrations of all microorganisms.

2.6.2. Effect of BAC Incorporation

The leather samples were coated with silica-PEI 25,000-Ag Nps composite xerogels, as described in the previous section, and were cut into squares (0.5 cm × 0.5 cm). Then, 100 μL of BAC 50% was applied dropwise on their surface. They were dried overnight at 60 °C, then this wetting procedure was repeated once more. Finally, they were sterilized, as above. Escherichia coli ATCC 25922 were propagated once diluted in LB agar (0.8% w/v) to final densities ranging from 1 × 106 to 1 × 103 CFUs/mL. Controls were performed with 20 μL of ampicillin (50 mg/mL).

2.7. Antiviral Performance

To assess the potential of composite xerogels against COVID-19 in comparison to control samples, a SARS-CoV-2 clinical isolate was used [57]. The antiviral test was conducted on one coated-leather sample and a control sample, i.e., leather that did not contain silica PEI Ag Nps; the size of the sample surface was 2 cm × 2 cm. A culture of SARS-CoV-2 was prepared by growing the virus on VERO cells for 48 h in D-MEM at 37 °C in a CO2 incubator. Subsequently, after centrifugation at 12,000 rpm on a benchtop centrifuge for further purification and the removal of cell debris, the culture was titered using TCID50 at 106 TCID50 mL−1, as previously described [58]. The concentration of viruses used for testing was 104 (TCID50 mL−1). The virus suspension was spread uniformly and was loaded onto the leather surfaces with a sterile cotton swab. The virus-inoculated samples were incubated at 37 °C for 15 min in stationary conditions. After incubation, virus samples were removed from the surface, using a sterile cotton swab pre-soaked in fresh DMEM medium, and transferred to tubes for centrifugation for 2 min at 12,000 rpm. Following centrifugation, serial dilutions of the eluent were transferred to 96-well plates seeded with VERO cells at a confluency of 105 cells per well; TCID50 mL−1 was calculated for every sample.

2.8. Antibiofilm Activity

To determine the antibiofilm potential of PEI Ag Nps solutions and composite silica-PEI-Ag Nps xerogels, untreated leather samples, as well as leather samples wet by simple PEI-Ag Nps solutions or coated with the xerogels, were used. Briefly, the leather samples were placed in a 6-well cell culture plate and 4 mL of bacterial inoculum with a final concentration of 5 × 105 CFU/mL was added. The plates were then incubated for 48 h. After that, the supernatants were collected, and the leather samples were carefully washed with 1× PBS and sonicated to detach the adhering bacteria. Colony counting was then carried out. All the experiments were carried out in triplicate.

2.9. Water Contact Angle Measurements

Dynamic contact angle (CA) measurements between the water and leather surfaces took place using the Kruss DSA30S optical contact angle measuring instrument (Hamburg, Germany). The CA measuring instrument has a range of 180° for surface tension, ranging from 0.01 to 2000 mN/m. A digital image, followed by the calculated droplet’s contact angle, is recorded automatically by the Advance-Kruss 1.5.1.0 software (Krüss GmbH, Hamburg, Germany). The instrument provides remarkable reproducibility and high accuracy of measurement. During the measurements, at any equilibrium stage of system drop/surface, a calculated contact angle is recorded automatically.

2.10. In Vitro Cytotoxicity Assay

The cytotoxicity of the xerogels was established using the Jurkat E6.1 cell line. Cells were maintained in RPMI-1470 media, supplemented with 10% fetal bovine serum (FBS), penicillin, and streptomycin at 37 °C and in 5% CO2 atmosphere before testing. Jurkat E6.1 cells were grown in 96-well tissue culture plates to a cell density of 104–105 cells/well. Concentrations of the samples ranging between 31.25 µg/mL and 2000 µg/mL were added to the wells and incubated for 24 h at 37 °C and 5% CO2. After incubation, 50 μL XTT (Canvax, CA031, Canvax Reagents SL, Córdoba (Spain)) was added to each well and incubated for 4 h at 37 °C and 5% CO2.
The absorbance was measured at wavelengths of 450–500 nm (signal absorbance) and 630–690 nm (background absorbance) using a microplate reader to obtain the normalized absorbance. This value was calculated by subtracting the background absorbance from the signal absorbance:
A = 450–500 nm (Test) − 450–500 nm (Blank) − 630–690 nm (Test).
A sigmoidal curve was obtained in the analysis, which is the result of the calculation via a four-point logistic function to estimate the half-maximal inhibitory concentration (IC50).

3. Results and Discussion

3.1. Synthesis and Characterization

The absorption of Ag+ ions into the PEI cavities causes the formation of complexes of the type [Ag(N(C2H4)xH3-x)2]+ with primary, secondary, and tertiary amines (x = 1–3, respectively). The first metallic Ag nuclei are formed with the aid of ambient light, which causes the very slow photolysis of these complexes. These nanoparticles absorb in the range of 420 nm, due to the electron vibrations of the surface plasmons of Ag nanoparticles with sizes between 10 and 50 nm, changing the solution color to light yellow and, gradually, as they grow, to orange and finally to dark brown [59].
The first step for producing silica xerogels containing Ag Nps is to avoid the precipitation of insoluble silver salts from non-reduced silver ions, particularly silver chloride. Thus, the common tetraethoxysilane acid hydrolysis reagent, hydrochloric acid (HCl), must be replaced. Nitric acid (HNO3), proved to be ideal for this case. Comparative kinetic monitoring by DLS (Figure 3a) at pH 5 (to delay gel formation) at a ratio of 2:1 orthosilicic acid to PEI-750,000 solution revealed that the silica-PEI agglomerates had a larger size when HNO3 was used, whereas considerable coagulation hysteresis had been observed. Given that this time gap was not carried out at the typical gelation pH (7.5), it turned out that nitric acid met the requisite conditions to replace HCl. Repeating the kinetic study at a ratio of 1:1 orthosilicic acid to PEI at different Mw (Figure 3b) showed that the silica-PEI agglomerates generally grew faster in the solutions of the smaller dendritic polymers. A third comparative DLS kinetic study performed on the same PEIs containing Ag Nps (Figure 3c) indicated, in all cases, similar exponential growth as a function of time. However, the agglomerates’ size is up to 5 times larger than their counterparts without silver.
The FTIR spectra of leather coated with silica xerogel and the corresponding untreated counterpart, are shown in Figure 3d. For comparison purposes, the respective bands of dendritic PEI 25,000 and their assignment are summarized in Table 1. The IR spectrum of the simple leather is dominated by the peaks of its major protein, i.e., collagen. The two characteristic bands of C=O stretching (Amide I) and N-H bending/C-N stretching (Amide II) are present at 1649 and 1548 cm−1 [60,61], respectively together with the weak, wide absorption at 3080 cm−1 due to the harmonic N-H stretching vibration of amide II absorption. The broad band corresponding to the antisymmetric hydrogen-bonded N-H stretching vibration, at 3400 cm−1, is integrated into the broad band due to the hydrogen bond network of the C-OH and C-NHx groups of the collagen. The SiO-H groups of the coated sample that have not been transformed to siloxane groups also absorb in this area (3250 cm−1). The stress and bending vibrations of Si-OH are located at 965–970 cm−1 and 550–560 cm−1, respectively, as well as the sharp stretching band of non-hydrogen-bonded SiO-H at 3750 cm−1 [62]. The other significant peaks are attributed to the CH3/CH2 stretching (2954–2854 cm−1) and bending (1450 cm−1) vibrations. The antisymmetric C-N stretch of the amines and the bending of the secondary OH groups are found at 1100 cm−1, whereas the corresponding symmetric C-N stretch and the bending of the primary OH groups are at 1030 cm−1. The characteristic strong silica bands of Si-O-Si stretch (1054 cm−1), bend (793 cm−1), and rock (443 cm−1) [63] are typically present in the spectrum of xerogel-coated leather, proving the successful coating of leather substrates by the xerogels.
Figure 4 summarizes the SEM micrographs of treated and untreated leather samples. The pores are easily distinguishable on the dark grey surface of raw leather (orange arrow, Figure 4a). Using gel precursor solutions with a high silica content, one-step coating procedures, or drying abruptly under a vacuum results in inhomogeneous coating and introduces cracks to the xerogels (Figure 4b). The orthosilicic acid / PEI Ag Nps 1:1 ratio combines much more uniform gel layers, reasonable coagulation times, and suitable viscosity of the gel-forming solution to penetrate the pores. A gentle drying at 60 °C contributes to the result depicted in Figure 4c. Furthermore, a change in the surface color to a lighter grey (and even at lower voltage) is the first indication of a surface with increased polarity. Clusters and even some separate Ag Nps in the order of 10–20 nm are visible at higher magnifications (Figure 4d).
The peaks in the energy-dispersive X-ray spectrum of untreated leather correspond to the posterior treatment stages that converted raw bovine hides to leather. Sodium and chlorine originate from the NaCl used for preservation and the Na2S used for the denaturation of interfibrillar proteins; calcium is derived from the Ca(OH)2 that is employed in the alkaline swelling of the skin for stabilization of the collagen fibers during the liming process. Aluminum and silicon are derived from the kaolinite used during bating, while chromium and sulfur come from the tanning agent ([Cr(H2O)6]2(SO4)3). In parallel peaks corresponding to the natural organic components of the raw skin (C, N, O) are also present (Figure 5a). The incorporation of Ag Nps after wetting the leather coupons with the PEI Ag Nps solution (Figure 5b) or coating with the composite xerogel (Figure 5c) was confirmed by the presence of AgLI, AgLa, AgLb, and AgLg peaks. In the latter case, the formation of SiO2 is established by the dramatic increase of Si Ka and O Ka peaks. Finally, a small increase in the N peak is attributed to the nitrogen-rich PEI.
To get the first insights into the diffusion of Ag Nps, whether single or in conjunction with PEI for aquatic environments, leathers wet with PEI Ag Nps solution or coated by hybrid xerogels were immersed in water. Kinetic UV-Vis monitoring of the absorption of the supernatants was performed by employing the supernatant of the uncoated leather as a control (Figure 5d). This method was employed because the spectra of both the uncoated and coated leather samples when recorded vs. water presented strong and wide peaks corresponding to the release of colorants and components from the original substrate and/or the pre-treatment. These peaks, particularly those that were due to the colorants, hindered any attempts to detect the small levels of release of Ag Nps and/or PEI.
As is evidenced by the spectra, neither Ag Nps nor PEI release was observed in the positive absorption area of the spectra, proving the firm attachment of the hybrid layers to the leather substrate. Surprisingly, the clearly defined peaks were directed downward, indicating negative absorption with constantly diminishing values. This means that the concentration of these components, in the supernatant of the coated xerogels is smaller than that in the respective solution of the untreated leather. Thus, xerogels have an unexpected beneficial effect in preserving the initial leather composition during washing. This phenomenon is seen in the samples wetted by the PEI-Ag Nps solution but to a much lesser extent. Thus, it seems that PEIs and their cavities also inhibit the leakage of the leather’s compounds by themselves. Ag Nps diffusion, in this case, is minimal.

3.2. Antimicrobial Assessment

3.2.1. PEI-Ag Nps Solutions

Overall, growth inhibition was observed for all PEI-Ag Nps solutions against all organisms (Figure 6). Therefore, Ag Nps retain their antibacterial properties within the cavities of all PEIs (2000, 5000 25,000, and 750,000). In addition, all tested microorganisms, both Gram-positive and Gram-negative, proved to be susceptive to Ag solutions. In comparison, PEI 25,000 presented the most effective inhibitory action against all microorganisms, with very low concentrations, followed by PEI 75,000. PEI 5000 and PEI 2000 inhibit the growth of all three microorganisms at higher concentrations.

3.2.2. Antibacterial Performance of Ag Nps on the Leathers

As presented in Table 2 and Figure 7a,b below, at E.coli 1 × 105 CFUs/mL concentration, all samples presented as active, with resulting halo diameters ranging from 3 to 5 mm, the ampicillin-treated leather sample resulting in a 12 mm halo diameter. Halo diameters presented here, are visible diameters of growth inhibition that are being formed outside the boundaries of the leather samples. At a higher bacterial concentration (1 × 108 CFUs/mL) only the 750,000 and the ampicillin-treated samples presented halo formation outside the boundaries of the samples, 1 mm and 5 mm respectively, but no bacterial growth was visible on the leather-treated samples themselves.
Similar activities were observed for S. aureus, at 1 × 105 CFUs/mL concentration halo diameters ranging from 1–4 mm were observed, with the ampicillin-treated leather sample resulting in a halo 10 mm in diameter. No bacterial growth inhibition was observed outside the boundaries of the samples at a higher bacterial concentration of 1 × 108 CFUs/mL. The ampicillin-treated sample presented the same inhibition potency for S. aureus as for E.coli, at 5 mm. The 1 × 105 CFUs/mL concentration of P. aeruginosa presented lower activities for all tested samples by comparison, with inhibition diameters ranging from 0 to 2 mm. The ampicillin-treated sample also exhibited lower activity for both higher and lower bacterial concentrations, with no halo and a 4 mm halo, respectively. Interestingly some activity was observed at the higher concentration, 1 × 108 CFUs/mL, for both PEI 25,000 samples and PEI 25,000 Ag Nps sol., at 1 and 2 mm, respectively.
The behavior of leathers treated by PEI Ag Nps solutions and SiO2-PEI-Ag Nps xerogels in the LB agar is similar to that seen in the water. Ag Nps, although effectively protecting their leather hosts, presented limited diffusion; they formed detectable haloes that were substantially smaller in comparison to the readily soluble ampicillin. Thus, in this instance, there is a measurable release of the antibacterial Ag Nps and, as noticed in the kinetic experiments in water, it is slightly larger in the PEI 25,000-Ag Nps sol samples in comparison to the PEI 25,000 xerogel analogs (Figure 7c,d). It is also interesting to note the lesser leather color diffusion of the sample coated by xerogel compared to the sample that was treated with the PEI-Ag Nps solution. Finally, there is a seeming contradiction in the PEI 2000 Ag Nps. They exhibit comparatively lower activity in solutions, in contradistinction to the respective results, when incorporated into the leathers. There are two explanations: (a) the low molecular weight of the hyperbranched polymer permits bigger mobility; (b) low Mw PEI-Ag Nps generally form hybrid silica composites with higher silver contents compared to their higher Mw counterparts [56,64].

3.3. Cytotoxicity Test

The IC50 value provides information on the concentration required to inhibit a specific biological or biochemical process in vitro by 50%. The IC50 obtained for each xerogel is indicated in each graph (Figure 8a–d). The PEI 25,000 Ag Nps xerogel presents the highest toxicity, which is comparable to that of the hyperbranched precursor [65,66]. This justifies, in part, its best bactericide performance and particularly the haloes observed for leathers coated by PEI 25,000 solution and xerogel and exposed in high-concentration cultures of Pseudomonas ATCC 27853. Silica PEI 750,000 Ag Nps xerogel, despite the much higher MW of the precursor polymer, is less toxic. Most probably, the high local concentrations of ammonium cations are more effectively neutralized by the silanol groups of the orthosilicic acid. Taking into account its more than satisfactory antibacterial performance, it presents the best alternative solution. Nevertheless, since neither PEI nor Ag Nps release was detected in the kinetics experiments, these toxicities do not present a major drawback.

3.4. Antiviral Performance

The xerogel composite coatings were also tested for their antiviral activity against SARS-CoV-2. The viability of SARS-CoV-2 was assessed for its ability to infect cells in culture under BSL3 conditions. The coating of the leather showed a 10-fold (* p < 0.05) reduction in virus titer compared with uncoated leather (Table 3). This result is analogous to the activity obtained against SARS-CoV-2 (87%) when polyester fabrics were printed with selenium nanoparticles [67] and close to the results observed for spandex fabric coated with poly(hexamethylene biguanide) hydrochloride (PHMB) [68].

3.5. Antibiofilm Activity of PEI-Ag Nps Solutions and Xerogel Coatings on Leather Samples

We performed colony counts on both the supernatant and the leather samples (Table 4 and Table 5). We observed that xerogels, as well as PEI Ag Nps solutions, inhibit bacterial growth when compared to controls, mainly with S. aureus, S. epidermidis, E. coli, and E. faecalis. However, we did not obtain growth of A. baumannii in either the supernatant or the untreated leather samples. Additionally, S. aureus did not adhere to the untreated leather samples, while the capacity of adherence of S. epidermidis was very low. In the case of E. coli and E. faecalis, the treatment of the leather using both composite xerogels and PEI Ag Nps solutions inhibited the adherence of these strains, avoiding biofilm formation.

3.6. Surface and Pore Hydrophilicity-Water Permeability

The affinity of the leather samples to water was assessed by the equilibrium contact angle of three leather samples (untreated, treated twice by PEI-Ag Nps solution, and coated twice by silica PEI 750,000 Ag Nps xerogels) through the contact angle measurement, as shown in Table 6. Contact angle decreases from the raw leather sample to the PEI-Ag Nps-treated sample and, finally, to the sample coated with xerogel. To be specific, a non-wetting surface that is hydrophobic, with a water contact angle (WCA) of about 99°, becomes a partial wetting surface after treatment with PEI-Ag Nps (WCA ~69°) and, finally, a fully wet surface in the case of composite xerogel layers.
As is shown in Figure 9a, raw leather is characterized as a non-wetting surface where the water droplet can stay stable, forming a contact angle of about 99°. The situation changes after the modification of the leather surface by PEI-Ag Nps solution, where the surface was transformed into a partial wetting and the contact angle between the water drop and the surface decreases to about 68° (Figure 9b). This behavior has been also reported by other researchers. To be specific, Štěpánová et al., who used chromium-tanned cow leather, which is used for leather shoe fabrication, showed a reduction in water contact angle from 85° to 45° after 10 s of plasma treatment [69]. In addition, acid-pickled bare pigskin was modified through O2/H2O low-temperature plasma treatment by Uou et al. [70] to change its wettability properties. With this treatment, a reduction in WCA was achieved from 84 to about 21°. These results are comparable with ours in the case of the sample treated with the PEI Ag Nps solution. However, to our knowledge, there are no results in the literature comparable to the polarity of the sample coated with the silica xerogel. In this case, the wettability was enhanced dramatically, and the surface became completely permeable to water, as is depicted in the snapshot images in Figure 10. Any drop that was deposited on the leather surface was absorbed into the material matrix, until full saturation. The latter occurred after the deposition of the 12th water drop (at the same surface area/point) and after a required time of about 2 min.

3.7. Antibacterial Activity of Leathers Coated by Composite Xerogels Bearing Additional Microbiocide Agents

To exploit the enhanced hydrophilicity of the xerogel layer, we performed an additional treatment with a water-soluble bactericidal. As a synergistic reagent, we chose a commercial mixture of quaternary ammonium salts of (C8 to C18) alkyl benzyl dimethyl ammonium chloride (BAC). As an amphiphilic cationic microbicide, this exhibits exceptional organization properties, as do all its aliphatic counterparts [71,72], and a broad spectrum of antimicrobial properties against bacteria, fungi, and viruses and is widely used in the textile industry as an insecticide or antimicrobial [46,47]. At E. coli concentrations of 1 × 103 and 1 × 104 CFUs/mL, the antibacterial activities of the leather coatings were equivalent to those of pure ampicillin (Table 7). At higher bacterial concentrations (1 × 105 and 1 × 106 CFUs/mL), the diameters of the haloes formed were 1–1.5 cm smaller than those of ampicillin (4 to 5 cm and 2.5 to 4 cm, respectively). Thus, similarly, the composite hydrogels may host any polar active ingredient that will increase their activity or may provide additional properties and release capabilities. In fact, this property of the xerogels has been already exploited in another application: the incorporation of the antibiotic gentamicin into orthopedic metal implants for their protection against bacteria [73].

4. Conclusions

Silica-dendritic PEI xerogel composites with Ag Nps, optionally bearing BAC as an additional active ingredient, provided antibacterial, antibiofilm, and antiviral coatings to leathers. More specifically, they reduced tenfold the SARS-CoV-2 viability and provided adequate (97 to 100%) protection from biofilm formation [74]. The gelation reactions were performed in the pores of the substrate, resulting in the practical immobilization of the SiO2 layer. Precursor solutions of hyperbranched PEIs with Ag Nps may well present an adequate alternative with excellent MIC, compared to the previous state-of-the-art [75] and minimal metal release in aqueous solutions. The xerogels, however, increased the hydrophilicity of the surface dramatically, rendering it susceptible to additional treatment with polar substances. Furthermore, they partially protected the leather components from diffusion to water. Solutions and gels produced with hyperbranched PEI 25,000 presented the best results but also possessed the highest toxicity. PEI 750,000 is the best alternative since it combines satisfactory results with fewer side effects. Apart from the disclosed coating method, xerogels may form aqueous dispersions and may be introduced to leathers by spraying. The above-described methods may be implemented for the production of leathers for medical applications, such as examination beds, leather medical shoes, ICU beds, surgical beds, leather anti-decubitus pillows, leather wheelchair linings, and leather hospital chairs.

5. Patents

M. Arkas, E.Nikoli, M. Douloudi, G. Kythreoti, L. Arvanitopoulos, K. Arvanitopoulos: Hydrogel and xerogel active ingredient carriers made from dendritic polymers and silica for use as leather and textile additives. Greek Patent eFiling Number 22-0003846572 26/11/2020.

Author Contributions

Conceptualization, M.A. (Michael Arkas); methodology, G.K.; validation, K.G., E.P.F., I.K. and S.M.S.G.; formal analysis, M.A. (Michael Arkas); investigation, N.M., M.A. (Marina Arvanitopoulou), A.A., E.N., M.D. (Marilina Douloudi), M.D. (Marios Dimitriou), and V.B.; resources, M.V.; writing—original draft preparation, M.A. (Michael Arkas); writing—review and editing, G.K., K.G., E.P.F., I.K. and S.M.S.G.; visualization, M.A. (Michael Arkas); supervision, K.G, E.P.F., I.K. and S.M.S.G.; project administration, M.A. (Michael Arkas); funding acquisition, M.A. (Michael Arkas). All authors have read and agreed to the published version of the manuscript.

Funding

This work was co-financed by the Greece/Greek General Secretariat for Research and Technology and the European Union under the framework of EPAnEK 2014-2020 Operational Program Competitiveness and Entrepreneurship Innovation, project “MEDNANOLEAT”, grant number Τ6ΥΒΠ-00081. K.G. and M.A. (Michael Arkas) would like to acknowledge the support of this work by the project “National Infrastructure in Nanotechnology, Advanced Materials, and Micro-/ Nanoelectronics” (MIS 5002772), which is implemented under the Action “Reinforcement of the Research and Innovation Infrastructure”, funded by the Operational Program “Competitiveness, Entrepreneurship, and Innovation” (NSRF 2014-2020) and co-financed by Greece and the European Union (European Regional Development Fund).

Informed Consent Statement

Not applicable.

Conflicts of Interest

The authors declare no conflict of interest.

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Textiles 02 00026 g001
Figure 1. Schematic representation of Ag Nps nucleation inside the cavities of hyperbranched PEI.
Figure 1. Schematic representation of Ag Nps nucleation inside the cavities of hyperbranched PEI.
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Textiles 02 00026 g002
Figure 2. Schematic representation of the hydrogen bond network formation around hyperbranched PEI and the transformation of silanols to siloxanes during the drying of hydrogels to xerogels.
Figure 2. Schematic representation of the hydrogen bond network formation around hyperbranched PEI and the transformation of silanols to siloxanes during the drying of hydrogels to xerogels.
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Figure 3. Size of agglomerates formed during the gelation process: (a) PEI 750,000 with tetra ethoxy silane hydrolyzed by HCl or HNO3, (b) Si(OH)4-PEI, and (c) Ag Nps-Si(OH)4-PEI-solutions as a function of time. (d) IR spectra of uncoated leather (black) and a sample coated with silica-PEI 25,000-Ag Nps xerogel (red), exhibiting the characteristic collagen and silica bands (ν stretching, δ bending).
Figure 3. Size of agglomerates formed during the gelation process: (a) PEI 750,000 with tetra ethoxy silane hydrolyzed by HCl or HNO3, (b) Si(OH)4-PEI, and (c) Ag Nps-Si(OH)4-PEI-solutions as a function of time. (d) IR spectra of uncoated leather (black) and a sample coated with silica-PEI 25,000-Ag Nps xerogel (red), exhibiting the characteristic collagen and silica bands (ν stretching, δ bending).
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Figure 4. (a) SEM micrograph of uncoated leather and a pore (orange arrow); (b) SEM micrograph of leather coated in a single stage; (c) SEM micrograph coated in multiple stages indicating the penetration of the xerogel into the leather pores; (d) Ag nanoparticles incorporated into the xerogels (orange arrows).
Figure 4. (a) SEM micrograph of uncoated leather and a pore (orange arrow); (b) SEM micrograph of leather coated in a single stage; (c) SEM micrograph coated in multiple stages indicating the penetration of the xerogel into the leather pores; (d) Ag nanoparticles incorporated into the xerogels (orange arrows).
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Figure 5. Energy-dispersive X-ray spectra of: (a) untreated leather; (b) leather wetted with PEI-Ag Nps; (c) leather coated by silica-PEI-Ag Nps composite xerogel; (d) UV-Vis spectra of the supernatant solutions of leathers coated with composite xerogels at different time intervals. The respective supernatants of untreated leathers are used as controls.
Figure 5. Energy-dispersive X-ray spectra of: (a) untreated leather; (b) leather wetted with PEI-Ag Nps; (c) leather coated by silica-PEI-Ag Nps composite xerogel; (d) UV-Vis spectra of the supernatant solutions of leathers coated with composite xerogels at different time intervals. The respective supernatants of untreated leathers are used as controls.
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Figure 6. Minimum inhibitory concentrations (MIC) for all PEI Ag Nps solutions tested for the model Gram-negative microorganisms, Escherichia coli ATCC 25922 and Pseudomonas aeruginosa ATCC 27853, and Gram-positive Staphylococcus aureus ATCC 29213.
Figure 6. Minimum inhibitory concentrations (MIC) for all PEI Ag Nps solutions tested for the model Gram-negative microorganisms, Escherichia coli ATCC 25922 and Pseudomonas aeruginosa ATCC 27853, and Gram-positive Staphylococcus aureus ATCC 29213.
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Figure 7. Representative examples of the propagation inhibition of Escherichia coli ATCC 25922 from: (a) leather coated by silica PEI 25,000-ampicillin xerogel, (b) leather coated by silica PEI 2000 Ag Nps xerogel of Staphylococcus aureus ATCC 29213, (c) leather wetted by PEI 25,000 Ag Nps solution, and (d) silica PEI 25,000 Ag Nps xerogel.
Figure 7. Representative examples of the propagation inhibition of Escherichia coli ATCC 25922 from: (a) leather coated by silica PEI 25,000-ampicillin xerogel, (b) leather coated by silica PEI 2000 Ag Nps xerogel of Staphylococcus aureus ATCC 29213, (c) leather wetted by PEI 25,000 Ag Nps solution, and (d) silica PEI 25,000 Ag Nps xerogel.
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Figure 8. Cytotoxicity of the xerogels produced from hyperbranched PEI matrices of different Mw (a) 2000, (b) 5000, (c) 25,000, and (d) 750,000.
Figure 8. Cytotoxicity of the xerogels produced from hyperbranched PEI matrices of different Mw (a) 2000, (b) 5000, (c) 25,000, and (d) 750,000.
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Figure 9. Water contact angles of raw leather (a) and leather modified by PEI-Ag Nps solution (b).
Figure 9. Water contact angles of raw leather (a) and leather modified by PEI-Ag Nps solution (b).
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Figure 10. Water contact angles of leather coated by composite xerogels at different time intervals.
Figure 10. Water contact angles of leather coated by composite xerogels at different time intervals.
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Table 1. Assignment of the IR absorption bands of the uncoated leather; leather treated by silica-PEI 25,000-Ag Nps and the hyperbranched poly(ethyleneimine) PEI 25,000 (Mw 25,000).
Table 1. Assignment of the IR absorption bands of the uncoated leather; leather treated by silica-PEI 25,000-Ag Nps and the hyperbranched poly(ethyleneimine) PEI 25,000 (Mw 25,000).
Band AssignmentCollagen (Leather)PEI-Silica-LeatherPEI-25,000
νs SiO-H free-3750 (vw)-
νas NH (primary-secondary)op3400 (w)3350 (m)
νs NH (primary-secondary)opOp3276 (m)
ν NH OH (primary secondary hydrogen-bonded)3294 (b)3281 (w/b)
νs SiO-H Hydrogen bonded-3281 (w/b)-
ν NH overtone of the amide II absorption3080 (w/b)Op-
νas CH32954 (w)2954 (w)-
νas CH22924 (m)2924 (vw)2935 (m)
νs CH32868 (w)2868 (w)-
νs CH22854 (s)2854 (vw)2810 (s)
ν C=O (Amide I) and Amide II of primary amides1649 (s)1649 (s)-
δ NH, NH2-Op1585 (m)
Amide II of secondary amides1548 (m)1548 (vw)-
δ CH2, CH31451 (m)1457 (m)-
νs C-O1341 (w)Op-
νas C-N1097 (s)Op1105(m)
δ OH of secondary alcohols1097 (s)Op-
ν Si-O-Si-1054 (s)-
δ OH of secondary alcohols1032 (m)
νs C-N1032 (m)Op1045 (m)
ν Si-O-Si-1054 (s)-
ν Si-OH, Si-O−-960 (m)-
δ Si-O-Si-793 (m) -
δ Si-OH-530 (m)-
ρ Si-O-Si-443 (s)-
Assignments: ν (stretch), δ (bend), ρ (rock). Subscripts as and s denote asymmetric and symmetric vibrations, respectively. Band intensities: s (strong), m (medium), w (weak), vw (very weak), sh (shoulder), b (broad), op (overlapped).
Table 2. The extent of propagation inhibition of Escherichia coli ATCC 25922, Pseudomonas aeruginosa ATCC 27853, and Staphylococcus aureus ATCC 29213 in the presence of treated leather samples.
Table 2. The extent of propagation inhibition of Escherichia coli ATCC 25922, Pseudomonas aeruginosa ATCC 27853, and Staphylococcus aureus ATCC 29213 in the presence of treated leather samples.
105 CFU/mL108 CFU/mL
Leather SampleE. coliS. aureusP. aeruginosaE. coliS. aureusP. aeruginosa
PEI 2000 Ag Nps0.5 cm0.3 cm0.2 cmNo haloNo haloNo halo
PEI 5000 Ag Nps0.4 cm0.1 cmNo haloNo haloNo haloNo halo
PEI 25,000 Ag Nps0.3 cm0.2 cm0.1 cmNo haloNo halo0.1 cm
PEI 25,000 Ag Nps sol.0.4 cm0.4 cmNo haloNo haloNo halo0.2 cm
PEI 750,000 Ag Nps0.3 cm0.3 cm0.1 cm0.1 cmNo haloNo halo
Ampicillin on Xerogel1.2 cm1 cm1 cm0.5 cm0.5 cmNo halo
Table 3. Virus viability, as measured using TCID50 on xerogel-coated leather coupons in comparison to the control leather samples. Statistical significance was performed using a t-test.
Table 3. Virus viability, as measured using TCID50 on xerogel-coated leather coupons in comparison to the control leather samples. Statistical significance was performed using a t-test.
TCID50/mL
MicroorganismUntreated LeatherComposite Xerogels
SARS-CoV-210,000 ± 9441000 ± 94.4
Table 4. Supernatants colony counts.
Table 4. Supernatants colony counts.
CFU/cm2
MicroorganismUntreated Leather SamplesComposite XerogelsPEI-Ag Nps Solutions
Staphylococcus aureus>300125
Staphylococcus epidermidis>30000
Escherichia coli>300310
Acinetobacter baumannii000
Enterococcus faecalis>3005535
Table 5. Sonicated leather sample colony counts.
Table 5. Sonicated leather sample colony counts.
CFU/cm2
MicroorganismUntreated Leather SamplesComposite XerogelsPEI-Ag Nps Solutions
Staphylococcus aureus010
Staphylococcus epidermidis300
Escherichia coli>30000
Acinetobacter baumannii000
Enterococcus faecalis>30088
Table 6. Water contact angle properties of the three studied leather samples.
Table 6. Water contact angle properties of the three studied leather samples.
Sample NameContact
#1		Angle
#2		Test
#3		Average Value
Raw Leather98.8598.0499.698.83
Leather PEI-Ag Nps Solution68.1569.0568.2568.48
Leather-Composite Xerogels---full absorption of water
Table 7. Luria–Bertani (LB)-medium agar plates, bearing at the center either leather samples (left) or 20 μL ampicillin (50 μg/mL) (right), incubated with different densities of Escherichia coli ATCC 25922 E cultures.
Table 7. Luria–Bertani (LB)-medium agar plates, bearing at the center either leather samples (left) or 20 μL ampicillin (50 μg/mL) (right), incubated with different densities of Escherichia coli ATCC 25922 E cultures.
E. coli
(CFU/mL)		 PEI 25,000 Xerogel + BAC Ampicillin
[50 mg/mL]
1 × 106Textiles 02 00026 i001Textiles 02 00026 i002
1 × 105Textiles 02 00026 i003Textiles 02 00026 i004
1 × 104Textiles 02 00026 i005Textiles 02 00026 i006
1 × 103Textiles 02 00026 i007Textiles 02 00026 i008
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MDPI and ACS Style

Arkas, M.; Kythreoti, G.; Favvas, E.P.; Giannakopoulos, K.; Mouti, N.; Arvanitopoulou, M.; Athanasiou, A.; Douloudi, M.; Nikoli, E.; Vardavoulias, M.; et al. Hydrophilic Antimicrobial Coatings for Medical Leathers from Silica-Dendritic Polymer-Silver Nanoparticle Composite Xerogels. Textiles 2022, 2, 464-485. https://doi.org/10.3390/textiles2030026

AMA Style

Arkas M, Kythreoti G, Favvas EP, Giannakopoulos K, Mouti N, Arvanitopoulou M, Athanasiou A, Douloudi M, Nikoli E, Vardavoulias M, et al. Hydrophilic Antimicrobial Coatings for Medical Leathers from Silica-Dendritic Polymer-Silver Nanoparticle Composite Xerogels. Textiles. 2022; 2(3):464-485. https://doi.org/10.3390/textiles2030026

Chicago/Turabian Style

Arkas, Michael, Georgia Kythreoti, Evangelos P. Favvas, Konstantinos Giannakopoulos, Nafsika Mouti, Marina Arvanitopoulou, Ariadne Athanasiou, Marilina Douloudi, Eleni Nikoli, Michail Vardavoulias, and et al. 2022. "Hydrophilic Antimicrobial Coatings for Medical Leathers from Silica-Dendritic Polymer-Silver Nanoparticle Composite Xerogels" Textiles 2, no. 3: 464-485. https://doi.org/10.3390/textiles2030026

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