3.1. Analysis of Results for Optimum Process Parameters
Based on the results of single-factor experiments, it can be concluded that “Developmental Time, Stabilizer Dosage, Shear Temperature” have a level of penetration within the specified range, and both the ductility and softening point reach their peak values. Therefore, the optimal levels for these three factors can be determined. The optimal shear temperature for preparing REOB/SBS-PMB is 190 °C, the optimal developmental time is 2 h, and the optimal stabilizer dosage is 1.4‰. The results of determining the optimal levels through single-factor testing are shown in
Figure 2, which shows the results of the penetration, ductility, and softening point tests at each level of the three factors. When the REOB dosage, shear speed, shear time, and SBS dosage are set at a certain level, the ductility and softening point of the REOB/SBS-PMB cannot simultaneously reach their peak values. Therefore, an orthogonal experimental design is needed to determine these four factors.
Table 6 displays the factor-level table for the orthogonal experimental design.
The optimal experimental conditions for achieving the desired property indicators of REOB/SBS-PMB were determined through the orthogonal experiment. The softening point, ductility, and penetration were tested, and a comprehensive balance method was used for analysis to identify the best combination of factors. The REOB dosage was factor A, shear speed was factor B, shear time was factor C, and SBS dosage was factor D.
Table 7 displays the factor-level table for the orthogonal experimental design, and the outcomes of the experiments are presented in
Table 8.
Orthogonal Experimental Method Principle: The orthogonal experimental method selects only a representative subset of test combinations. These selected combinations possess characteristics such as dispersion, uniformity, and comparability, allowing them to represent all test combinations scientifically and effectively. By arranging the experiments according to the orthogonal method, the test points are distributed evenly, reducing the number of experiments required. Additionally, it enables a clear elucidation of the relationship between experimental conditions and indicators.
Among these, K
i denotes the cumulative sum of the test results associated with the level number i in each column, where i = 1, 2, 3; k
i denotes the average value of the test results obtained at the factor level i in any column, where i = 1, 2, 3; s represents the occurrence frequency of each level in any column; R is the range of the data results. The 25 °C penetration, 5 °C ductility, and softening point are three typical macroscopic property indicators used to evaluate the optimal levels of the four factors. To analyze the effects of these four factors on the bitumen, the different parameter values of the four factors are plotted in
Figure 3; it shows the results of the penetration, ductility, and softening point tests at each level of the four factors.
For the 25 °C penetration, the smaller the value, the higher the viscosity of the bitumen. According to the trends of the bitumen penetration with REOB dosage, SBS dosage, shear speed, and shear time shown in
Figure 3a, the optimal dosages of REOB and SBS are 1.0% and 5.0%, respectively. The bitumen penetration is the smallest at a shear speed of 3000 rpm, indicating the optimal viscosity of the bitumen. When the shear time is extended from 30 min to 45 min, SBS is sheared finer, and the penetration of the REOB/SBS-PMB increases. However, when the shear time is further extended from 45 min to 60 min, the bitumen is prone to aging, and the penetration of the REOB/SBS-PMB decreases. Therefore, the optimal shear time is 45 min. Based on the results of the penetration range in
Table 8, R
A > R
B > R
D > R
C; it can be inferred that REOB dosage is the primary determinant influencing the viscosity of the bitumen. To achieve a composite-modified bitumen with improved viscosity, scheme A1B1D3C2 should be chosen.
For the 5 °C ductility, the larger the value, the better the low-temperature cracking resistance of the bitumen. According to the trends of the bitumen ductility with REOB dosage, SBS dosage, shear speed, and shear time shown in
Figure 3b, the optimal dosages of REOB and SBS are 2.0% and 5.0%, respectively. The maximum value of the bitumen ductility occurs at a shear speed of 3000 rpm and a shear time of 45 min, indicating the optimal low-temperature cracking resistance of the bitumen. Based on the results of the ductility range in
Table 8, R
D > R
A > R
B > R
C; it can be concluded that SBS dosage is the most important factor affecting the low-temperature cracking resistance of the bitumen. To obtain a composite-modified bitumen with better low-temperature cracking resistance, scheme D3A2B1C2 should be chosen.
In terms of softening point, a larger value indicates better high-temperature stability of bitumen. From the trend of bitumen softening point with REOB dosage, SBS dosage, shear speed, and shear time shown in
Figure 3c, it can be concluded that the optimal REOB and SBS dosages are 1.0% and 4.5%, respectively; the softening point of bitumen is the highest when the shear time is 45 min, indicating the best high-temperature stability of the bitumen. When the shear speed is increased from 3000 rpm to 4000 rpm, the softening point of the REOB/SBS-PMB barely changes. However, when the shear speed continues to increase to 5000 rpm, the softening point of the bitumen drops significantly. This is because the shear force of the shear machine on the SBS particles increases at a higher shear speed, resulting in a decrease in the particle size of SBS, which weakens the anti-high-temperature deformation ability provided by SBS to the bitumen. Considering the loss of the shear machine and economy of practical engineering caused by increasing the shear speed and the fact that the softening point at 3000 rpm and 4000 rpm is almost the same, the optimal shear speed is determined to be 3000 rpm. According to the results of softening point range in
Table 8, R
B > R
A > R
C > R
D, which shows that SBS dosage is the most important factor affecting the high-temperature stability of bitumen; to obtain composite-modified bitumen with better high-temperature stability, B1A1C2D2 should be selected.
Based on the above analysis of the three optimization schemes, it is found that each of the three indicators corresponds to different optimal solutions. After comprehensively balancing the three schemes, it is concluded that the optimal choice for factor A (REOB dosage) is A1, which has the best levels for penetration, softening point, and ductility. According to the range results analysis, factor A is the first influencing factor for penetration and the second influencing factor for ductility and softening point. The optimal choice for factor B (shear speed) is B1, which is the best choice for all three indicators. The optimal choice for factor C (shear time) is C2, which is also the best choice for all three indicators. The optimal choice for factor D (SBS dosage) is D3, which has the best levels for penetration and ductility and the second-best level for softening point. According to the range results analysis, factor D is the first influencing factor for ductility, the third influencing factor for penetration, and the fourth influencing factor for softening point. Therefore, the optimal solution is scheme A1B1C2D3; it can be concluded that the optimal process parameters for preparing REOB/SBS-PMB are shear temperature of 190 °C, shear speed of 3000 rpm, shear time of 45 min, developmental time of 2 h, SBS dosage of 5.0%, REOB dosage of 1.0%, and stabilizer dosage of 1.4‰.
3.2. Results and Analysis of the Properties of Composite-Modified Bitumen
A comparative analysis of the conventional properties, rheological characteristics, and short-term aging of 70-MB, SBS-PMB, and REOB/SBS-PMB was conducted through macroscopic experiments to validate the modification effect of REOB on SBS-PMB.
3.2.1. General Properties Testing Results
The fundamental characteristics of the three types of bitumen were characterized by 25 °C penetration, softening point, 5 °C ductility, 135 °C Brookfield viscosity, 25 °C flexibility recovery rates, and 48 h storage stability, and the results are shown in
Table 9.
It can be seen from
Table 9 that under the same preparation process and test conditions, the conventional properties test results of the three types of bitumen all meet the requirements of JTG F40-2004 ‘Technical Specifications for Construction of Highway Bitumen Pavements’ [
31]. The ductility of REOB/SBS-PMB is 4.9 cm smaller than that of SBS-PMB because REOB reduces the viscosity of the bitumen, weakening its ability to resist low-temperature deformation. The softening point of REOB/SBS-PMB is 7 °C higher than that of SBS-PMB, indicating that it has better high-temperature properties. The reason is that REOB disperses the SBS particles more evenly in the bitumen, which helps the SBS to swell and form a more stable structure, making the bitumen more resistant to deformation in high-temperature environments.
The Brookfield viscosities of SBS-PMB and REOB/SBS-PMB are 1.04 Pa·s and 1.00 Pa·s higher than that of 70-MB, respectively. This is because the SBS modifier absorbs the light fractions in the bitumen and swells, while the heavy fractions in the bitumen occupy a large proportion and the strong SBS structure formed inside greatly increases the viscosity of the modified bitumen. The Brookfield viscosity of REOB/SBS-PMB is 0.04 Pa·s lower than that of SBS-PMB because REOB contains a lot of light fractions, which have a softening effect on the bitumen.
The elastic recovery rate of REOB/SBS-PMB is 11% higher than that of SBS-PMB, indicating better elastic recovery properties. SBS modifier has good viscoelasticity, which provides the bitumen with good elastic recovery properties. Therefore, SBS-PMB has a certain elastic recovery ability. However, due to the large differences in physical and chemical properties between the SBS modifier and bitumen, the compatibility between the two is not high. During the shear and developmental process of SBS particles, some particles will agglomerate and gather, resulting in uneven dispersion in the bitumen, greatly reducing its elastic recovery ability. In the preparation process of REOB/SBS-PMB, the light fractions in REOB increase the fluidity of the bitumen, which makes the SBS particles disperse more evenly in the bitumen. At the same time, SBS absorbs the light fractions and swells more completely, providing the bitumen with better elastic recovery ability. Therefore, the elastic recovery property of REOB/SBS-PMB is better.
The difference in separation softening point between REOB/SBS-PMB and SBS-PMB is 0.5 °C lower for REOB/SBS-PMB, indicating better storage stability, and the storage stability of both types of bitumen meets the standard requirements. The reasons for this phenomenon are twofold: On the one hand, REOB reduces the viscosity of the bitumen, allowing SBS to be sheared into finer particles, thereby increasing the contact area with the bitumen and improving the adhesion between the two. On the other hand, after absorbing some light fractions from both the bitumen and REOB, SBS can swell more completely, and more bitumen fractions can penetrate deep into the SBS, increasing the intertwining points and surfaces between the two, resulting in a more stable system. Compared with SBS-PMB, REOB/SBS-PMB has a lower aging degree and less softening point change after high-temperature storage, indicating better storage stability.
3.2.2. Rheological Properties Test Results
The phase angle δ and rutting factor G*/sin δ of 70-MB, SBS-PMB, and REOB/SBS-PMB were obtained by DSR tests. The viscoelasticity of REOB/SBS-PMB was comprehensively analyzed and evaluated by comparing the values and trends of δ and G*/sin δ of the three types of bitumen with temperature changes. The changes of δ and G*/sin δ of three types of bitumen at different temperatures are shown in
Figure 4.
As depicted in
Figure 4, with the temperature rise, the δ values of 70-MB, SBS-PMB, and REOB/SBS-PMB all increase continuously, indicating an increase in viscous fractions. The δ value of 70-MB approaches 90°, gradually losing its elastic fraction and becoming a viscous material. Both SBS-PMB and REOB/SBS-PMB have significantly smaller δ values, indicating a larger amount of elastic fraction and stronger elastic recovery ability after deformation. The δ value of REOB/SBS-PMB is smaller than that of SBS-PMB, indicating a stronger elastic recovery ability.
As the temperature increases, the G*/sinδ values of SBS-PMB, and REOB/SBS-PMB all decrease, indicating a decline in their ability to resist deformation. Comparing the G*/sinδ values of the two types of bitumen under different temperature conditions, it can be observed that REOB/SBS-PMB has the strongest resistance to deformation, followed by SBS-PMB, indicating that the addition of REOB helps improve the high-temperature property of bitumen. The analysis shows that the light fractions in REOB allow SBS to fully swell, resulting in better viscoelastic properties of the bitumen.
3.2.3. Short-Term Aging Simulation Testing Results
TFOT short-term aging tests were conducted on 70-MB, SBS-PMB, and REOB/SBS-PMB. a, b, and c are used to represent 70-MB, SBS-PMB, and REOB/SBS-PMB, respectively. The penetration, ductility, and softening point were numbered 1, 2, and 3, respectively. The results of conventional properties testing of the three types of bitumen before and after aging are shown in
Figure 5. The data in the figure are the ratio of residual penetration (penetration after aging divided by that before aging), residual ductility, and increased value of residual softening point (difference between softening points before and after aging). Due to the aging of the modified bitumen during preparation, no advance treatment was made to the matrix bitumen, and this section does not include a comparative analysis of the matrix bitumen data.
Figure 5 shows the comparison results of the residual penetration ratio before and after aging for two types of bitumen, which are as follows: REOB/SBS-PMB > SBS-PMB. The residual penetration of REOB/SBS-PMB exhibits a substantially greater magnitude compared to SBS-PMB. The reason for this result is that the compatibility agent REOB provides light fractions to the bitumen, which improves its resistance to aging. This leads to a reduction in the transformation of bitumen fractions after aging and a lower degree of hardening. Some of the light fractions in REOB are absorbed by SBS, promoting the swelling of SBS while also enhancing its aging resistance. This reduces the degree of aging degradation of SBS. As a result, REOB/SBS-PMB has a lower degree of hardening.
The comparison results of residual ductility before and after aging for two types of bitumen are as follows: REOB/SBS-PMB > SBS-PMB. The ductility of REOB/SBS-PMB after aging is significantly greater than that of SBS-PMB, indicating better low-temperature properties. This is because the structure formed by the swelling of SBS in modified bitumen provides good viscoelasticity, enhancing the ability of bitumen to deform at low temperatures. Even after partial degradation during aging, SBS in the modified bitumen can still provide a certain level of deformation capacity. The ductility of the REOB/SBS-PMB residual is 5.9 cm greater than that of SBS-PMB, exceeding it by 32.8%. Despite the degradation of SBS during aging, REOB contains many light fractions, which increases the flowability of the bitumen when added. Therefore, REOB/SBS-PMB still exhibits good low-temperature crack resistance.
The comparison results of the increase in softening point values for residual bitumen before and after aging are as follows: REOB/SBS-PMB > SBS-PMB. Due to the degradation of the SBS modifier in SBS-PMB, the modification effect deteriorates, reducing its ability to improve the softening point of bitumen and partially offsetting the increase in softening point caused by bitumen aging. In comparison to the increase in softening point values of SBS-PMB, the absolute value of the increase in softening point for REOB/SBS-PMB is 15.8% lower than that of the matrix bitumen, and the softening point is slightly less affected by aging.
By conducting aging tests on SBS-PMB and REOB/SBS-PMB, testing the conventional properties of the two types of bitumen before and after aging, calculating aging indicators, and conducting analysis, it can be determined that the penetration ratio and residual ductility of REOB/SBS-PMB are both greater than that of SBS-PMB before and after aging. They are less affected by the aging process. The comparative results of the aging resistance properties of the two types of bitumen are as follows: REOB/SBS-PMB > SBS-PMB.