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Article

Inclusion of 5-Mercapto-1-Phenyl-Tetrazole into β-Cyclodextrin for Entrapment in Silane Coatings: An Improvement in Bronze Corrosion Protection

1
Centro di Studi sulla Corrosione e Metallurgia “A. Daccò”, Dipartimento di Ingegneria, Università di Ferrara, 44121 Ferrara, Italy
2
Dipartimento di Scienze Chimiche e Farmaceutiche, Università di Ferrara, 44121 Ferrara, Italy
*
Author to whom correspondence should be addressed.
Coatings 2019, 9(8), 508; https://doi.org/10.3390/coatings9080508
Submission received: 23 July 2019 / Revised: 7 August 2019 / Accepted: 8 August 2019 / Published: 10 August 2019
(This article belongs to the Special Issue Anticorrosion Protection of Nonmetallic and Metallic Coatings)

Abstract

:
The corrosion protection of coatings can be reinforced by the addition of entrapped corrosion inhibitors. β-cyclodextrin (β-CD) can form inclusion complexes with small inhibiting organic molecules that, when entrapped in coatings, allow the inhibitor release and adsorption at corrosion initiation sites. In this paper, several Nuclear Magnetic Resonance (NMR)-based experiments (e.g., Complexation-Induced Shifts (CIS), NMR titration, Diffusion-Ordered Spectroscopy (DOSY)) were performed to study the stability and geometry of a complex formed by β-cyclodextrin with 5-mercapto-1-phenyl-tetrazole (MPT). The complex was also detected by Electrospray Ionization (ESI) mass spectrometry and characterized by Fourier Transform Infrared (FTIR) spectra. Its influence on the protectiveness of a silane coating against bronze corrosion was evaluated in plain (AR) and concentrated (ARX10) synthetic acid rain, under different exposure conditions. In particular, the time evolution of the polarization resistance values during 20 days in ARX10 and the polarization curves recorded at the end of the immersions evidenced a higher protectiveness of the coating with the β-CD–MPT complex in comparison to that containing only MPT or only β-CD. The cyclic AR spray test carried out on coated bronze coupons with cross-cut scratches evidenced the absence of underfilm corrosion starting from the scratches only in the complex-containing coating.

1. Introduction

The corrosion protection of an organic coating depends largely on the intrinsic barrier properties of the polymeric film towards oxygen, water, and aggressive species, but can be reinforced by entrapped corrosion inhibitors [1,2,3]. In the case of bronze artworks exposed outdoors, commercial coatings such as Incralac® and Soter® contain benzotriazole (BTA) that operates in the dual functions of an inhibitor of bronze corrosion and an anti-UV additive [4]. In these coatings, the inhibitor dissolves in the electrolyte (in the rain) and penetrates through the coating, so producing an inhibited solution that exerts a protective action at the coating/metal interface. In general, the positive influence of direct inhibitor addition in coatings may be limited by solubility problems, by a decrease in barrier properties and adherence to the substrate, and by the rapid leaching of small inhibitor molecules induced by rainfalls, so determining a fast drop of the overall protection performance [5].
In recent years, great efforts were devoted to overcoming these problems and increasing the coating durability by encapsulating corrosion inhibitors in coatings through the adoption of suitable carriers, which make them more compatible with the coating network [6,7]. Different carrier types were investigated, such as inhibitor-filled porous particles, or nanocapsules, coated by polyelectrolytes [8,9,10] or layered anion-exchange particles containing intercalated corrosion inhibiting anionic species [11]. The former polyelectrolyte-coated carriers can release inhibitor molecules due to local variations of solution pH linked to the onset of corrosion phenomena, while the latter carriers with intercalated inhibiting anionic species limit the access of aggressive anions, such as chlorides, to the metal substrate and release corrosion inhibiting species by ion-exchange phenomena.
Beside these carriers, cyclodextrins (CD) were also used to host corrosion inhibitors due to their complexing capability towards small organic molecules with corrosion inhibition properties. Cyclodextrins (CDs) [12] are water-soluble macrocyclic oligosaccharides consisting of at least six α -D-glucopyranose units linked via α (1–4) glycosidic bonds. The most common ones contain 6, 7 and 8 glucopyranose residues and are known as α-, β-, and γ-CD, respectively. CDs are among the most widely used host molecules thanks to their unique and specific structure that creates an internal cavity that is less hydrophilic than the external aqueous environment and therefore able to accommodate a large variety of hydrophobic molecules inside it [13]. The strong propensity of CDs to form inclusion complexes has been exploited not only for the production of smart coatings for corrosion protection, but also in many other fields of science, for example, as drug transport systems, [14], to increase the solubility of some chemical species [15], in separation technology [16], and in other areas [17].
Addition of complexes of α- and β-CDs with dibenzylthiourea (DBT) in acid solutions improved the corrosion resistance of carbon steel due to the enhanced solubility of the complexes in comparison to that of DBT alone [18]. The controlled release of BTA from β-CD–BTA complexes was investigated in order to achieve effective bronze corrosion protection in chloride solutions. The use of the complex instead of pure BTA was intended to reduce the toxicity of the additives used for corrosion protection [19]. Moreover, complexes of β-CD and γ-CD with mercaptobenzothiazole (MBT), mercaptobenzimidazole (MBI), mercaptobenzimidazole sulfonate, and thiosalicylic acid [20,21,22,23] were incorporated in coatings and improved the corrosion resistance of Al alloys and zinc. In fact, these complexes represent a reservoir of corrosion inhibitor molecules that, at the onset of corrosion phenomena and in correspondence of regions of coating delamination, tend to adsorb on the metal surfaces, shifting the complexation equilibrium towards the release of further inhibitor molecules.
In this research, the effective formation and the stability of a complex between β-CD and 5-mercapto-1-phenyl-tetrazole (MPT) (Figure 1) were assessed. Among non-toxic corrosion inhibitors [24,25,26], MPT was chosen because of its outstanding inhibiting properties towards copper and bronze corrosion [27,28,29]. Its complex with β-CD was incorporated in a 3-mercapto-propyl-trimethoxy-silane (PropS-SH) coating, and the protectiveness of the obtained coating was assessed on bronze during both immersions in concentrated acid rain and exposures to alternated acid rain spray. These tests were also performed on plain silane coating and coatings with only β-CD or only MPT additions. For the continuous immersion tests, thin sub-micrometric silane films prepared by the dip coating method were used, in order to better differentiate their protectiveness. During the alternated acid rain spray test, the self-healing properties were assessed on thicker coatings (about 5 µm) produced by spraying after introduction of cross cut scratches. Spraying and brushing are the application methods most commonly adopted by restorers [30] and produce coatings more representative of those actually applied in the field.
It is important to stress that according to occupational hazard tests, the silane formulations here investigated were less toxic to restorers than Incralac® (as both pure product and ready to use 30% solution in nitro diluent) [31].

2. Materials and Methods

2.1. Chemicals, Aggressive Environment and Alloy

All reagents and solvents used in this study were purchased from commercial sources. In particular, the chemicals used for the inhibitor complex and the coating production were β-cyclodextrin (β-CD, ≥ 97% purity), 5-mercapto-1-phenyl-tetrazole (MPT, 98% purity), and 3-mercapto-propyl-trimethoxy-silane (PropS-SH, purity 95%), all purchased from Sigma-Aldrich (Darmstadt, Germany).
The coating protectiveness was tested on as-cast bronze with composition 91.9 Cu, 2.4 Sn, 1.0 Pb, Zn 2.9, 0.8 Sb, wt.%, and a microstructure reproducing those of Renaissance bronze artefacts with cored dendrites of Cu-solid solution characterized by Sn and Sb local enrichment and also including Pb globules in the interdendritic spaces, as reported in previous papers [29,31,32,33].
Concerning the environments where the coating protectiveness was assessed, the cyclic acid rain (AR) spray test was performed using a synthetic AR, prepared with Sigma-Aldrich ACS reagents, according to the recipe reported in [34] and containing the following ion concentrations: SO42− 1.90 mg·L−1, Cl 1.27 mg·L−1, NO3 4.62 mg·L−1, CH3COO 0.23 mg·L−1, HCOO 0.05 mg·L−1, NH4+ 1.05 mg·L−1, Ca2+ 0.34 mg·L−1, Na+ 0.53 mg·L−1, and pH 4.35. During the electrochemical tests, accelerated corrosion conditions were obtained by using tenfold concentrated AR (ARX10, pH = 3.3) at 30 °C.

2.2. [β-CD–MPT] Complex Stability Analysis

2.2.1. Nuclear Magnetic Resonance (NMR) Measurements

The NMR spectra were recorded in D2O solution using 5 mm tubes, at 296 K, with a Varian Mercury Plus 400 (Palo Alto, CA, USA), operating at 400 (1H) and 100 MHz (13C), respectively. The chemical shifts were referenced to the DOH signal: δ (H) 4.65 ppm. The 1D-Rotating frame Overhauser effect spectroscopy (ROESY) NMR spectra were acquired using standard pulse sequences from the Varian library. The relaxation delay between successive pulse cycles was 1.0 s.
The Diffusion-Ordered Spectroscopy (DOSY) experiments were performed using the Dosy Bipolar Pulsed Pair STimulated Echo (DBPPSTE) pulse sequence [35] from the Varian library, using 15 different gradient values varying from 2% to 95% of the maximum gradient strength. A 500 ms diffusion time was chosen, and the gradient length was set to 2.0 ms. The analysis of all NMR spectra was performed with MestreNova (by Mestrelab Research, S.L., Santiago de Compostela, Spain), version: 6.0.2–5475 and for the DOSY analysis, the Baysian DOSY transform from MestreNova, version: 6.0.2–5475 was used.

2.2.2. H NMR Titration

The following two solutions were prepared in D2O: Solution A: 2.8 mM MPT. Solution B: 2.8 mM MPT and 12.0 mM β-CD. A 0.8 mL aliquot of solution A was placed in a 5 mm NMR tube. A measured amount of solution B was added, changing the molar fraction of the host to about 0, 0.39, 0.71, 0.98, 1.21, 1.68, 2.02 and 2.29. Spectra were recorded after each addition. The chemical shift variation of the guest signals was collected, and the binding constants β (as log K) were calculated by the curve fitting method [36] using the commercial HypNMR2008 [37] program (details are given in the Supplementary Information (SI) file).

2.2.3. Electrospray Ionization (ESI) Mass Spectra

ESI mass spectra were obtained using an LCQ Duo (ThermoQuest, San Jose, CA, USA) in negative-ion mode. Instrumental parameters: capillary voltage –10 V, spray voltage 4.50 kV, mass scan range was from m/z 100 to 2000 amu, for 30,000 ms scan time; N2 was used as the sheath gas. The samples were injected into the spectrometer through a syringe pump at a constant flow rate of 8 mL/min.

2.2.4. Fourier Transform Infra-Red (FTIR) Analysis

Diffuse reflectance FTIR spectra were recorded on β-CD–MPT complex powder and on MPT and β-CD powders, as references. The instrument used was a Thermo-Scientific Nicolet iS50 spectrometer (Thermo Fisher Scientific, Waltham, MA, USA), operating in dry CO2-free air flow generated by a Balston 75-52 unit. It was equipped by a deuterated triglycine sulfate (DTGS) detector, which allowed for the investigation of the 4000–400 cm−1 wavenumber region with a resolution of 4 cm−1.

2.3. Silane Coating Production

Silane hydrolysis was carried out by dissolving PropS-SH in a hydroalcoholic solution (90/5/5 v/v ethanol/water/PropS-SH), acidified to pH 4 by the addition of some drops of diluted sulphuric acid solution, according to the methodology refined in previous research works [29,38,39,40].
Plain PropS-SH coatings were directly produced from this solution after 24 h room-temperature ageing. The coating additives were introduced in the aged silane hydroalcoholic solution; in particular, 3 mL aqueous solutions of either 5.94 mM MPT or 5.94 mM β-CD or 5.94 mM β-CD + 5.94 mM MPT were added to 30 mL of silane solution, so that the final molar concentration of the additives in the coating formulations was 0.54 mM. These solutions were sonicated for 3 min and then applied to the substrate either by dip coating (1 h immersion and then fast withdrawal, reaching a final coating thickness of about 300 nm; for accelerated electrochemical tests) or by spraying (to reach a final constant coating specific weight of 6 ± 1 g·m−2 and thickness of 5 ± 1 µm; for cyclic AR spray tests). Finally, the coatings were cured for 24 h at 50 °C. This low temperature curing was compatible with the requirements for cultural heritage bronze artworks.

2.4. Silane Coating Protectiveness

Electrochemical tests were performed under accelerated corrosion conditions, that is in ARX10 (pH 3.3) at 30 °C, on thin dip-coated bronze electrodes. As a reference, tests were also carried out on bare bronze electrodes.
The evolution of corrosion conditions was monitored over 20 days of immersion by Electrochemical Impedance Spectroscopy (EIS, performed by a PARTSTAT 2273, from Ametek, Berwyn, PA, USA) tests performed at intervals, under the following experimental conditions: corrosion potential (Ecor) ± 10 mV rms, 10 kHz–1 mHz frequency range and 10 frequencies/decade. Polarization resistance (Rp) values were estimated from the spectra in the Nyquist form, as the difference between the limit of the real part of the impedance at frequency tending to 0 (Rp’) and the solution resistance (Rs) value (Rp = Rp’ – Rs) [40]. Rp values are inversely proportional to the corrosion currents (icor), as indicated by the Stern and Geary relationship [41]: R p = B i c o r , with B a constant depending on the Tafel slopes of the anodic and cathodic polarization curves. The time evolutions of average Rp and Ecor values were obtained from triplicate experiments.
Ohmic drop-compensated polarization curves were collected at the end of the 20 day immersion period. Separate anodic and cathodic potential scans, always starting from Ecor, were carried out at a rate of 0.1667 mV·s−1. These tests were performed in triplicate and representative curves were reported.
The self-healing capability of PropS-SH coatings was assessed by exposing coated coupons with cross cut scratches to a cyclic AR spray test at 35 °C for 4 weeks. Each cycle consisted in 8 h spraying and 16 h waiting. During the test, the coupons were supported with an angle of 30° from the vertical. Micrographs documented the extent of the final corrosion attack.

3. Results

3.1. NMR Studies

To verify the effective formation of a host–guest complex between β-CD and MPT we mainly employed the NMR spectroscopy, already widely used to study inclusion complexes of CD [42,43,44].
The 1H NMR spectrum in D2O of a sample containing an equimolar amount of β-CD and MPT showed induced chemical shifts (Δδ) for all the protons of the host as well as for most of the guest protons (Figure 2). The complexation-induced shifts (CIS) observed for the internal protons of β-CD (H3, H5) were remarkably larger than those displayed by the external ones (H-1, H-2, and H-4) (Table 1), thus indicating that the guest likely interacts with the inner cavity of β-CD.
The small CIS observed for the ortho-protons of the phenyl moiety of MPT (0.04 ppm, Table 1) was also particularly significant, indicating that a part of the phenyl ring of MPT entered into the cavity of β-CD. It is worthy of note that no new peaks appeared in the spectrum, signifying that the inclusion of MPT in β-CD is a fast exchange process that takes place on the NMR timescale.
In order to gather information on the sites of binding we carried out a series of monodimensional ROESY-1D experiments [45] that provided only a small nuclear Overhauser effect (NOE) on the inner H3 proton of β-CD when ortho-H phenyl protons of MPT were irradiated.
The experimental observations collected up to this point were compatible with the inclusion structure of Figure 3, which was in rapid equilibrium with the two separate molecules. In fact, the large CIS exhibited by inner protons H3 and H5 of β-CD upon the addition of MPT clearly indicated a deep insertion of the host into the hydrophobic cavity of the β-CD. However, the lack of dipolar interactions between the ortho- and meta-protons of the aromatic ring of MPT and the H5 proton of β-CD excluded the complete insertion of the phenyl moiety into the β-CD cavity. On the other hand, the weak rotating-frame Overhauser effect (ROE) existing between the ortho-protons of MPT and the H3 proton of β-CD suggested that a partial insertion of the phenyl moiety of MPT occurred at the wide rim of β-CD. Finally, the upfield shift of the H-6 protons of the β-CD (see Table 1) could be justified by the partial protrusion of the guest (tetrazole moiety) from the narrow rim of the β-CD (Figure 3) [46].
To investigate the strength of complexation we carried out a 1H NMR titration of MPT with β-CD [36]. The procedure adopted in the titration allowed us to operate with a constant guest concentration ([MPT] = constant) during the whole experiment.
The binding isotherm relative to the ortho-protons of the phenyl moiety of MPT is depicted in Figure 4. The value of the stability constant β as log Ka of the β-CD–MPT inclusion complex was calculated by the curve fitting method [36], using the commercial HypNMR2008 [37] program (details are given in SI) and was found to be equal to 2.93 M−1 (Ka = 851 M−1).
The 1:1 stoichiometry of the complexation adequately described the binding data obtained from the NMR titration and, on the other hand, the physically unrealistic binding parameters (some negative Ks) when the 1:2 or 2:1 models were applied to the NMR titration. This confirmed that the 1:1 stoichiometry was dominating in the investigated concentration range. The 1:1 stoichiometry of the complex was further confirmed by ESI-Mass Spectrometry (ESI-MS).
DOSY spectroscopy [37,42,43,44,45,46,47] experiments were also carried out to confirm, qualitatively and quantitatively, the intermolecular interactions between MPT and β-CD in solution. The DOSY technique allowed for the determination of the individual self-diffusion coefficients (D) in multicomponent systems that directly reflected the association behavior of the interacting species [48].
The principle on which DOSY is based is very simple and can be summarized as follows: when the host and the guest are in the free state, they have their own diffusion coefficient that depends on their molecular weight and their shape. However, when they interact tightly together to form a complex, they behave as a single molecular entity and therefore should have the same diffusion coefficient [48,49].
Taking into account the fact that we are studying a rapid equilibrium on the NMR time scale between bound and free guest molecules, the observed (measured) diffusion coefficient (Dobs) is the weighted average of the free and bound diffusion coefficients (Dfree and Dbound, respectively) and can therefore be used to calculate the bound fraction p by using the following Equation (1):
D o b s = p · D b o u n d + ( 1 p ) · D f r e e
which can be rearranged to yield:
p = D f r e e D o b s D f r e e D b o u n d
where p is the fraction of complexed substrate molecules.
After binding of a small guest molecule (MPT) to a large host molecule (β-CD) the diffusion coefficient of the host is not greatly perturbed, therefore, the diffusion coefficient of the host–guest complex can be assumed to be the same as that of the non-complexed host molecule [50].
Pseudo 2D DOSY spectra are shown in Figure 5. The f1 dimension represents the self-diffusion coefficient (D) and the f2 dimension reports the chemical shift. The f1 is specific for each molecule, so the protons belonging to the same molecule appear in the same f1 row. The diffusion coefficients (D) and the fraction of complexed MPT molecules (p) measured at 23 °C in D2O are reported in Table 2.
As expected, the D value of encapsulated MPT (4.87·10−6 cm2·s−1) was lower than that of free MPT (6.205·10−6 cm2·s−1) (Table 2, Figure 5) thus proving that MPT is included in the β-CD cavity and diffuses more slowly. Recalling that the association constant, Ka, for a 1:1 host–guest equilibrium of the type H + G ⇄ HG is defined by:
K a =   [ HG ] [ H ] [ G ]
where [H], [G], and [HG] are the equilibrium concentrations of the free host, free guest, and complex, respectively, Equation (3) can be rewritten as a function of the molar fraction [48] as:
K a =   p ( 1 p ) ( [ H ] 0 p [ G ] 0 )
where [H0] and [G0] are the total concentrations of the host and guest, respectively.
Lastly, inserting the value of the molar fraction just obtained from the DOSY experiments in the above Equation (4) we can calculate Ka by using the single-point procedure [51,52]. The association constant measured in this way was 654 M−1 at 23 °C (Table 2), and although the value obtained by the single-point approximation method results in large uncertainty, it is consistent with the corresponding value of 851 M−1 estimated via NMR titration.

3.2. ESI Mass Spectra

In order to provide further confirmation of the formation of the β-CD–MPT inclusion complex, some ESI-MS experiments were conducted in aqueous solutions containing MPT and β-CD in the ratio 1:1, 1:2, and 2:1. In all cases, a base peak at m/z 1311 corresponding to a 1:1 host–guest complex was detected (Figure 6).

3.3. FTIR Spectra

The diffuse reflectance FTIR spectrum of the solid β-CD–MPT complex precipitated from equimolar β-CD and MPT aqueous solutions was recorded and compared to those obtained on pure MPT and β-CD. Figure 7 clearly shows that the spectrum of the complex almost completely overlapped that of β-CD, but two extra peaks at 1492 cm−1 and 1593 cm−1 occurred (as evidenced in the enlarged inset), which corresponded to intense bands of the MPT molecule and did not appear in the β-CD spectrum. According to X.R. Ye et al. [53], both peaks were connected to the C–C stretching of the phenyl ring in MPT and the former also corresponded to N–H bending. These spectra further confirmed the complex formation.

3.4. Electrochemical Tests

These tests were performed on dip coated bronze electrodes in ARX10, because the association of the obtained thin coatings and the higher aggressiveness of the concentrated solution allowed for the differentiation of the coating protectiveness within the 20 day immersion period.
Figure 8 collects the time evolution of Rp and Ecor values in this environment at 30 °C. For bare electrodes, high initial Rp values (9.1 kohm·cm2) were obtained, which decreased quickly to about 1 kohm·cm2 for immersions longer than 1 h and then increased again up to 4.6 kohm·cm2 towards the end of the immersion period (Figure 8a). PropS-SH coatings showed much higher initial Rp values (almost 700 kohm·cm2), which decreased by about 1 order of magnitude during the 20 days of immersion due to the slow penetration of the aggressive solution through the silane network. The addition of MPT to the silane solution determined rather low and constant Rp values, close to 20 kohm·cm2. This behavior was not investigated but it is plausible that MPT interfered with the coating reticulation and/or a surface competitive adsorption between free MPT molecules on one side and the silanol and thiol groups of silane coatings on the other occurred, so impairing the coating adherence and performance. Instead, some improvements were achieved with the addition of β-CD, which due to its hydroxyl groups was likely capable of reacting with the silanol groups, so contributing to the silane network formation. Finally, a clear progression was observed after β-CD–MPT complex addition with high and rather constant Rp values (around 1 Mohm·cm2). This suggests that beside the positive effect of β-CD, the release of MPT molecules from the β-CD cavity could also play an important role in corrosion inhibition.
The Ecor values on bare electrodes evolved from −0.100 VSCE after 1 h immersion to about +0.043 VSCE after 20 days (Figure 8b). From previous research [54], it was found that this trend was the consequence of the degradation of the protective surface air-formed oxide film during the first half of the immersion period, which stimulated the cathodic reaction, with a consequent Ecor shift towards nobler values. Then, in the second half of the immersion, the progressive accumulation of surface corrosion products induced a slight inhibition of the anodic process and further consequent Ecor ennoblement. No significant Ecor differences were detected in the presence of the coatings. In all cases, Ecor increased to a certain extent during the initial 2 or 3 days of immersion, likely due to the evolution in the coating reticulation [39]. Then, they reached values in the range from 0.011 to 0.030 VSCE, independently of the corresponding Rp values.
The polarization curves recorded at the end of the 20 days of immersion on bare and coated electrodes are shown in Figure 9, while Table 3 reports the electrochemical parameters derived from these curves.
In particular, Table 3 collects the Ecor and corrosion current (icor) values, the anodic Tafel slopes, ba, and the protection efficiency (η) of the coatings, evaluated by the formula:
η =   i cor , b i cor , c i cor , b × 100
where icor,b and icor,c are the corrosion currents evaluated on bare and coated electrodes, respectively. The cathodic Tafel slopes, bc, which were not reported in Table 3, were generally much higher than ba and close to infinity.
Figure 9 and Table 3 evidence that the coatings protect the underlying alloy from corrosion at different degrees. The plain PropS-SH coating mainly hindered the cathodic reaction, so determining a slight reactivation of Ecor in comparison to those of the bare electrodes, and afforded a final η of about 84%. In agreement with the Rp results, the addition of MPT to PropS-SH was detrimental to the coating protectiveness because it stimulated both the anodic and the cathodic reactions, suggesting a lower barrier effect of the coating and/or a lower surface adherence. In this case, the coating η value decreased down to 66% (Table 3). Conversely, the addition of β-CD or, even more, the β-CD–MPT complex in the coatings determined a decrease in the anodic and cathodic currents and induced η values of 92% and 98%, respectively. In contrast with MPT, the complex proved to be beneficial to the coating performances, likely due to a higher compatibility of the external β-CD surface with the silane network and to the specific inhibition afforded by released inhibitor molecules as evidenced by the following test.

3.5. Cyclic AR Spray Test

The self-healing capability of the silane coatings connected to the inhibitor release and adsorption at corrosion sites was evaluated during four weeks of exposure of the coated specimens with cross cut scratches to cyclic AR spray.
At the end of the test (Figure 10), the bronze coupons evidenced that the PropS-SH coating was rather protective at a distance from the scratches, but obviously did not avoid the substrate corrosion in scratched areas from which in fact the underfilm corrosion propagated. This corrosion form and coating delamination were less evident in the presence of β-CD, suggesting that this substance also increased the coating adherence, so improving the overall coating protectiveness. However, again, it did not prevent corrosion in the scratches. The addition of MPT in PropS-SH could not avoid the spread of corrosion attacks from the scratches and induced a significant surface color change (a brightening). Only β-CD–MPT complex addition significantly enhanced the substrate corrosion resistance and completely suppressed corrosion in the scratches and underfilm. This behavior suggested a self-healing capability of this coating type in the case of coating defects and mechanical damages, so prolonging the coating effectiveness.

4. Conclusions

  • The stability and the molecular structure of the host–guest β-CD–MPT complex was assessed by NMR, FTIR, and MS techniques.
  • The analysis of the Complexation Induced Shifts suggested an inclusion structure of the complex, with partial insertion of the phenyl moiety of MPT at the wide rim of the hydrophobic β-CD cavity and partial protrusion of the tetrazole moiety of the inhibitor from the narrow rim of the host cavity.
  • According to the DOSY experiments, the stability constant of the β-CD–MPT complex was 654 M−1, in good agreement with the value of 851 M−1 obtained by curve fitting the NMR binding isotherm.
  • The PropS-SH coating with entrapped β-CD–MPT complex exhibited an improved protectiveness (η = 98%) against bronze corrosion in comparison to plain PropS-SH (η = 84%) or PropS-SH containing only MPT (η = 66%) or β-CD (η = 92%).
  • The PropS-SH coating with entrapped β-CD–MPT complex exhibited self-healing properties on bronze during exposures to cyclic AR spray at 35 °C.

Supplementary Materials

Supplementary materials are available online at https://www.mdpi.com/2079-6412/9/8/508/s1, Table S1: Parameters related to the titration, Figure S1: Variations of a portion of 1H NMR spectrum (400 MHz) of MPT 2.8 mM during its titration with β-CD 12 mM in D2O, the molar fractions of host are reported in Table S1, Figure S2: Stacked plot and computational analysis of the DOSY experiment of a sample containing MPT alone. MPT signal decays according to the gradients (G) together with the corresponding graphical analysis of the data. The diffusion coefficients are indicated with the letter F, Figure S3. Stacked plot and computational analysis of the DOSY experiment of a sample containing MPT + β-CD. MPT signal decays according to the gradients (G) together with the corresponding graphical analysis of the data. The diffusion coefficients are indicated with the letter F, Figure S4: Stacked plot and computational analysis of the DOSY experiment of a sample containing MPT + β-CD. β-CD signal decays according to the gradients (G) together with the corresponding graphical analysis of the data.

Author Contributions

Conceptualization and Methodology, C.M., G.F., and A.B.; Formal analysis C.M., G.F., and A.B.; Investigation G.F., G.D.C., C.M., F.Z., and A.B.; Writing—Review and Editing C.M., G.F., C.M., F.Z., and A.B.

Funding

This research was carried out in the scope of the B-IMPACT project (project ID 1149) of the M-ERA.NET 2013 call, supported by the national funding organizations of the partners Slovenia (MIZS), Italy (MIUR), and France (RMP).

Acknowledgments

The authors also gratefully acknowledge the University of Ferrara for financial support (FAR funds). Thanks are also given to P. Formaglio for NMR spectroscopic experiments and to T. Bernardi for mass spectrometric experiments.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Molecular structure of (a) 5-mercapto-1-phenyl-tetrazole (MPT) and (b) β-cyclodextrin (β–CD). β–CD is a CD type constituted by 7 glucopyranoside units linked by 1,4 glycosydic bonds.
Figure 1. Molecular structure of (a) 5-mercapto-1-phenyl-tetrazole (MPT) and (b) β-cyclodextrin (β–CD). β–CD is a CD type constituted by 7 glucopyranoside units linked by 1,4 glycosydic bonds.
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Figure 2. The 1H NMR spectra in D2O for solutions of (a) β-CD; (b) MPT; (c) equimolar amount of β-CD and MPT.
Figure 2. The 1H NMR spectra in D2O for solutions of (a) β-CD; (b) MPT; (c) equimolar amount of β-CD and MPT.
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Figure 3. Proposed geometry for the inclusion of MPT into β-CD as deduced from the CIS and ROESY-1D experiments.
Figure 3. Proposed geometry for the inclusion of MPT into β-CD as deduced from the CIS and ROESY-1D experiments.
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Figure 4. The 1H NMR titration of MPT with β-CD: (a) Chemical shift change of the ortho-protons of the phenyl moiety of MPT with increasing β-CD concentration. Positive values mean downfield shifts. The small complexation induced shift (CIS) observed for the ortho-protons of the phenyl moiety of MPT (0.04 ppm, see Table 1) was particularly significant, indicating that a part of the phenyl ring of MPT entered into the cavity of β-CD. (b) Curve-fitting analysis by the HypNMR2008 program.
Figure 4. The 1H NMR titration of MPT with β-CD: (a) Chemical shift change of the ortho-protons of the phenyl moiety of MPT with increasing β-CD concentration. Positive values mean downfield shifts. The small complexation induced shift (CIS) observed for the ortho-protons of the phenyl moiety of MPT (0.04 ppm, see Table 1) was particularly significant, indicating that a part of the phenyl ring of MPT entered into the cavity of β-CD. (b) Curve-fitting analysis by the HypNMR2008 program.
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Figure 5. Pseudo 2D DOSY spectra of MPT (a) 1.5 mM; (b) in the presence of β-CD 1.4 mM in D2O, at 23 °C. (See Supplementary Information, SI, for details).
Figure 5. Pseudo 2D DOSY spectra of MPT (a) 1.5 mM; (b) in the presence of β-CD 1.4 mM in D2O, at 23 °C. (See Supplementary Information, SI, for details).
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Figure 6. Electrospray negative-ion mass spectrum (ESI-MS) of a 1:1 β-CD–MPT aqueous solution that revealed a base peak corresponding to the 1:1 host–guest complex at m/z 1311 and a peak at m/z 1133 (50%) relative to uncomplexed β-CD.
Figure 6. Electrospray negative-ion mass spectrum (ESI-MS) of a 1:1 β-CD–MPT aqueous solution that revealed a base peak corresponding to the 1:1 host–guest complex at m/z 1311 and a peak at m/z 1133 (50%) relative to uncomplexed β-CD.
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Figure 7. FTIR spectra of solid β-CD–MPT, MPT, and β-CD.
Figure 7. FTIR spectra of solid β-CD–MPT, MPT, and β-CD.
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Figure 8. Polarization resistance (Rp) (a) and corrosion potentials (Ecor) values (b) measured during 20 days of immersion of bare and coated bronze electrodes in concentrated acid rain (ARX10) at 30 °C.
Figure 8. Polarization resistance (Rp) (a) and corrosion potentials (Ecor) values (b) measured during 20 days of immersion of bare and coated bronze electrodes in concentrated acid rain (ARX10) at 30 °C.
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Figure 9. Polarization curves recorded on bare and silane (PropS-SH)-coated bronze specimens in the absence and in the presence of β-CD, MPT, or β-CD–MPT complex, after 20 days of immersion in ARX10 at 30 °C.
Figure 9. Polarization curves recorded on bare and silane (PropS-SH)-coated bronze specimens in the absence and in the presence of β-CD, MPT, or β-CD–MPT complex, after 20 days of immersion in ARX10 at 30 °C.
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Figure 10. Surface aspect of cross-cut coupons at the end of a 4 week exposure to a cyclic acid rain (AR) spray test; only the PropS-SH coating containing the β-CD–MPT complex prevented the development of a corrosion attack starting from the scratches.
Figure 10. Surface aspect of cross-cut coupons at the end of a 4 week exposure to a cyclic acid rain (AR) spray test; only the PropS-SH coating containing the β-CD–MPT complex prevented the development of a corrosion attack starting from the scratches.
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Table 1. The 1H-NMR chemical shifts (δ, ppm) for H protons of β-CD alone, MPT alone, and complexation induced shifts (CIS = δcomplex – δfree) of equimolar amounts of them in D2O at 23 °C.
Table 1. The 1H-NMR chemical shifts (δ, ppm) for H protons of β-CD alone, MPT alone, and complexation induced shifts (CIS = δcomplex – δfree) of equimolar amounts of them in D2O at 23 °C.
β-CDProtonsH-1H-2H-3H-4H-5H-6
δ alone 4.903.483.803.423.713.69
CIS −0.06−0.06−0.15−0.04−0.09−1.1
MPTProtonsH-o aH-m a,bH-p a,b
δ alone 7.547.487.48
CIS 0.040.010.01
a The center of the multiplet was taken into account; b overlapping signals.
Table 2. Diffusion coefficients (D, 10−6 cm2·s−1) related to the itemized protons of MPTfree (MPT alone 1.5 mM), MPT(+ β-CD) (MPT 1.5 mM with β-CD 1.4 mM), and β-CD(+ MPT) (MPT 1.5 mM with β-CD 1.4 mM), fraction of complexed MPT and β-CD molecules (p) and association constant for the β-CD–MPT complex (Ka).
Table 2. Diffusion coefficients (D, 10−6 cm2·s−1) related to the itemized protons of MPTfree (MPT alone 1.5 mM), MPT(+ β-CD) (MPT 1.5 mM with β-CD 1.4 mM), and β-CD(+ MPT) (MPT 1.5 mM with β-CD 1.4 mM), fraction of complexed MPT and β-CD molecules (p) and association constant for the β-CD–MPT complex (Ka).
Chemical SpeciesProton (ppm)Da,bDaveragepboundKa (M−1)
MPT(free)Ho (7.59)6.226.2050
Hm/Hp (7.51) c6.19
MPT(+ β -CD)Ho (7.62)4.884.870.36654
Hm/Hp (7.52) c4.86
β-CD (+ MPT)Hm/Hp (7.52) c2.2562.560.36
H3/H5/H6 (3.67) c2.57
H2/H4 (3.43) c2.55
a in D2O at 23 °C; b estimated errors <5%; c overlapped signals.
Table 3. Corrosion potentials (Ecor), corrosion current densities (icor), and anodic Tafel slopes (ba) obtained on bare and coated bronze specimens after 20 days of immersion in ARX10 solution. Protection efficiencies (η) of silane coatings are also reported.
Table 3. Corrosion potentials (Ecor), corrosion current densities (icor), and anodic Tafel slopes (ba) obtained on bare and coated bronze specimens after 20 days of immersion in ARX10 solution. Protection efficiencies (η) of silane coatings are also reported.
Coating TypeEcor/VSCEicor/µA·cm−2ba/Vη/%
-0.0558.30.090
PropS-SH0.0241.30.09284
PropS-SH + β-CD0.0300.700.08892
PropS-SH + MPT0.0082.80.09366
PropS-SH + β-CD-MPT0.0290.150.10198

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Monticelli, C.; Fantin, G.; Di Carmine, G.; Zanotto, F.; Balbo, A. Inclusion of 5-Mercapto-1-Phenyl-Tetrazole into β-Cyclodextrin for Entrapment in Silane Coatings: An Improvement in Bronze Corrosion Protection. Coatings 2019, 9, 508. https://doi.org/10.3390/coatings9080508

AMA Style

Monticelli C, Fantin G, Di Carmine G, Zanotto F, Balbo A. Inclusion of 5-Mercapto-1-Phenyl-Tetrazole into β-Cyclodextrin for Entrapment in Silane Coatings: An Improvement in Bronze Corrosion Protection. Coatings. 2019; 9(8):508. https://doi.org/10.3390/coatings9080508

Chicago/Turabian Style

Monticelli, Cecilia, Giancarlo Fantin, Graziano Di Carmine, Federica Zanotto, and Andrea Balbo. 2019. "Inclusion of 5-Mercapto-1-Phenyl-Tetrazole into β-Cyclodextrin for Entrapment in Silane Coatings: An Improvement in Bronze Corrosion Protection" Coatings 9, no. 8: 508. https://doi.org/10.3390/coatings9080508

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