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Article

Simple and Rapid High-Yield Synthesis of Sub-100 nm Nano-SiO2·0.5H2O Particles Based on Wollastonite

1
College of Resources and Civil Engineering, Northeastern University, Shenyang 110004, China
2
Shenzhen Middle School, Renmin North Road, No. 18 Shenzhong Street, Luohu District, Shenzhen 518000, China
3
College of Materials Engineering, Shenyang Ligong University, Shenyang 110000, China
4
Department of Physics, College of Science, Tibet University, Lhasa 850000, China
*
Author to whom correspondence should be addressed.
These authors contributed equally to this work.
Coatings 2019, 9(10), 662; https://doi.org/10.3390/coatings9100662
Submission received: 26 August 2019 / Revised: 26 September 2019 / Accepted: 27 September 2019 / Published: 13 October 2019

Abstract

:
Amorphous nano-SiO2·nH2O particles has drawn much attention in industrial applications because of the features of high purification, low density, large specific surface area, fine decentralization, good optical, and mechanical performances. However, the applications have been hindered by the exorbitant price and the serious agglomeration. In this work, using wollastonite as reactant, H2SO4 as solvent, and adding sodium dodecyl benzene sulfonate (SDBS) as surfactant, sub-100 nm amorphous nano-SiO2·0.5H2O particles with good dispersibility, controllable agglomeration, narrow size distribution, and high yield were prepared by a low-cost and simple chemical method. The prepared sphere-like amorphous nano-SiO2·0.5H2O particles with average diameter of 70 nm were absorbed by the SDBS on the surface. The reaction conditions were systematically studied and the optimal technologic condition of the preparation was also confirmed. The achievement had a great perspective for the industrialization of high-quality nano-SiO2·nH2O particles, which hold great promise for various applications, such as plasmonic and catalytic nanoparticles supporting, polymeric matrices strengthening, drug delivery, and adsorption processes.

1. Introduction

White carbon black (WCB), that is nano-SiO2·nH2O particles, is a kind of amorphous nonmetallic nanomaterial [1,2]. It performs remarkable capabilities such as reinforcing property, thickening property, thixotropy, dispersity, insulative, anti-sticking property and has abundant applications [3,4,5]. As the superior additive, WCB makes itself indispensable in many industry areas, such as rubber, plastics, medicines, paints, household chemicals, compound materials of macromolecule, electronic encapsulation materials and precise ceramic materials [6,7]. 70 % of WCB is used in rubber industry, acting as the optimal reinforcing filler [8,9]. WCB is also widely used in adhesive and light industry due to the properties of small particle size, high corrosion resistance, high abrasion resistance and excellent insulation [10,11,12]. The superior performances will be largely influenced by the particle size and surface properties. It is vital to find a suitable preparation method.
The well-known Stober method to prepare silica particles was introduced during the 1970s, and remains today the most widely used wet chemical approach to silica nanoparticles (NPs) [13,14]. High-quality SiO2 spheres of ~120nm were synthesized through the Stober process, in which hydrolysis and condensation of precursor tetraethyl orthosilicate (TEOS) occurred. The prepared SiO2 NPs were then decorated with metal nanoparticles, forming nanohybrid systems for surface-enhanced Raman spectroscopy (SERS) and catalytic applications [14,15]. SiO2 is the main component of its hydrated form (SiO2·nH2O), in which nH2O exists as a surface hydroxyl group.
In past years, the gas phase method, liquid precipitation method, and sol-gel method are the main preparation methods for nano-SiO2·nH2O particles [1,16]. In the mid-19th century, vitresence silica was prepared by Ebelmnaand and Grhaam by the sol-gel method. Using silane halide, hydrogen and oxygen, the nano-SiO2·nH2O particles were synthesized by the gas phase method [17]. The products possess high purity, moderate dispersivity, small particle size, and few surface hydroxyl groups. However, the produces are high-cost because the method is much complex and requires expensive equipment [18]. Using sodium silicate as reactant and sulphuric acid or hydrochloric acid as solvent, nano-SiO2·nH2O particles were prepared by liquid precipitation method [19]. The use of acid in large doses and complex processes hindered their application yet. More methods were reported to promote the quality as well as reduce the cost in the past years, including replacing the cheaper silicon sources, changing solvents and adding modifiers [20,21,22]. For example, the reaction system of wollastonite and hydrochloric acid is commonly used to prepared WCB [23,24] However, the method of preparation high-quality nano-SiO2·nH2O particles for industrialization with low-cost is still few [25].
In this work, high-quality amorphous nano-SiO2·0.5H2O particles with a ca. 100 % yields were prepared by a low-cost chemical method using wollastonite as reactant, H2SO4 as solvent and sodium dodecyl benzene sulfonate (SDBS) as modifier. The particle size, phase composition, morphology, surface functional group, and the thermal stability of the product were analyzed. The prepared amorphous nano-SiO2·0.5H2O particles were around globular with average diameter of 70 nm, on the surface of which absorbed with SDBS to control particle agglomeration. The reaction conditions were explored in detail. The results confirmed the optimal condition: the reaction temperature was 85 °C, the reaction time was 30 min, agitation speed was 700 rpm, n(H2SO4):n(CaSiO3) = 2:1, the initial wollastonite slurry concentration was 4.0%, the addition of SDBS was 2%. The effort of using wollastonite as the cheap silicon source made the cost down. The by-product CaSO4 could also help reduce the production cost because it is widely used as the green environmentally friendly material [26]. The novel preparation method provides a pathway to control the agglomeration and improve the dispersity of nano-SiO2·0.5H2O particles.

2. Materials and Methods

2.1. Materials

Wollastonite minerals (SiO2 ≥ 47.00 %, CaO ≥ 46.00 %, Al2O3: 0.25 %, Fe2O3: 0.3 %) were purchased from Faku, Shenyang, China. SDBS (95% purity) and sodium dodecyl sulfate (SDS) (95% purity) were purchased from Sinopharm Chemical Reagent Co. (Shanghai, China). KH-550 (99% purity), sulfuric acid (95%–98% purity), sodium hydroxide (99% purity) were purchased from Xinhua Reagent (Shenyang, China). Deionized (DI) water was used in all the experimental procedures.

2.2. Synthesis of Nano-SiO2·0.5H2O Particles

Amorphous nano-SiO2·0.5H2O particles were prepared by the chemical precipitation method. Briefly, The CaSiO3 slurry (4 wt.% in water) was prepared by mixing wollastonite and SDBS (wollastonite:SDBS = 100:2, m/m) into DI water in a 1000 mL four-port reactor (see Figure 1) at 85 °C by means of a thermostatic water bath. Under stirring, H2SO4 (0.34 mol/kg) was dropwise added into the slurry. Here, the molar ratio of H2SO4 to CaSiO3 (n(H2SO4):n(CaSiO3)) is 2:1. The solution was kept stirring until no sedimentation existed. After aging, the by-product CaSO4 was filtered and the remaining H2SiO3 collosol was kept stirred (700 rpm) at 85 °C. Then NaOH was introduced to adjust the pH of the collosol. The reaction was kept 30 min under stirring when the pH value of the collosol was 8. The conditions were hereafter referred as the standard set. After that, the amorphous nano-SiO2·0.5H2O particles were collected, treated through washing with DI water and vacuum filtration, and finally dried at 70 °C. The vacuum filtration was performed by an SHZ-D(III) circulating water vacuum pump with a negative pressure of 0.1 MPa, and filter papers with pore size of ~1 μm were utilized.

2.3. Measurements

The particle size was measured by laser particle analyzer (LS900, Omec Instruments, Zhuhai, China). The morphology of the as-prepared nanoparticles was characterized by scanning electron microscopy (SEM), which was performed on a Hitachi S-3400N scanning electron microscope (Tokyo, Japan) with an accelerating voltage of 20 kV. Dispersion of nanoparticles was prepared by adding 0.2 g nanoparticles into 40 mL absolute ethyl alcohol in a 50 mL centrifuge tube and ultrasonicated for 30 minutes. Several drops of the dispersion were pipetted onto the surface of cleaned conducting silicon wafer and dried. Prior to the SEM characterization, a thin layer of gold was coated onto the specimens to conduct the charge. A JEM-2100HR transmission electron microscope (TEM, JEOL, Tokyo, Japan) operating at 200 kV was employed to examine the microstructure and particle size of the prepared SiO2·nH2O NPs. One drop of the pre-dispersed suspension was pipetted onto a carbon-coated grid, then the grid was placed on a Whatman paper to remove the solvent and naturally dried [27]. The crystal phase of the NPs was studied by using X-ray diffraction (XRD) (Ultima IV, Rigaku, Tokyo, Japan). Fourier transform infrared (FT-IR) spectra was obtained with FT-IR spectrometer (Avatar-380, Thermo-Nicolet, Waltham, MA, USA). The thermostability was analyzed by thermal gravimetric-differential scanning calorimeter (TG-DSC) thermal analyzer (SDT2960, TA, New Castle, DE, USA). The chemical composition of the product was characterized by using an energy dispersive spectrometer (EDS), which is attached to a JEOL 6490 microscope (Tokyo, Japan).

3. Results and Discussions

The nano-SiO2·0.5H2O particles were characterized when prepared at the standard conditions. Herein, the influence factors of the preparation were discussed, including the concentration of reactants, the reaction conditions. Since the performances of nano-SiO2·0.5H2O particles will be largely influenced by the particle size, the average diameter of particles obtained by laser particle analyzer was used to evaluate the quality of productions under different conditions.
Briefly, the nano-SiO2·0.5H2O particles were prepared under the rule of the following reaction formula: CaSiO3 + H2SO4 → SiO2(s) + CaSO4(s) + H2O. The amount of CaSiO3 slurry, H2SO4 and NaOH (pH value of solution) would largely influence the size of particles. Figure 2a demonstrated demonstrates the influence of CaSiO3 slurry on the average diameter of Nano-SiO2·0.5H2O particles with other reagents held at the standard conditions. The concentration of slurry ranged from 3.3 to 4.3 wt.% in water was explored. With the increase of the concentration of slurry, the average diameter decreased from micrometer to nanometer and to sub-100 nm at the 3.9–4.0 wt.%. Keeping on increasing the concentration, the average diameter increased instead. Further study showed that the concentration of 4.0 wt.% induced the minimum average diameter, as shown in Figure 2b. Within a limited range, as the concentration of CaSiO3 increased, the nucleation rate of nano-SiO2·0.5H2O particles would be enhanced and the growth of core would be restricted, promoting the decrease of diameter. Similar to the concentration of slurry, with the increase of the concentration of H2SO4 (the molar ratio of H2SO4 to CaSiO3), the average diameter decreased in the early stage and then increased with other reagents held at the standard conditions. At the condition of n(H2SO4):n(CaSiO3) = 2:1, the average diameter of nano-SiO2·0.5H2O particles reach to the minimum (Figure 2c). The low molar ratio of H2SO4 to CaSiO3 would induce noncomplete reaction while the high molar ratio would induce the increase of the growth rate of silicic acid sol particles, resulting in an increase of average diameter. The pH value of solution adjusted by the concentration of NaOH was also quite crucial. At the condition of pH < 7, the nucleation and then growth of SiO2 was difficult. At the condition of pH > 8, the silicic acid sol was easily transformed to gel due to the instability. At the condition of pH = 8, the average diameter of nano-SiO2·0.5H2O particles reached the minimum with other reagents held at the standard conditions (Figure 2d).
The reaction conditions (temperature, time and mixing speed) would also largely affect the size of nano-SiO2·0.5H2O particles. When the reaction temperature was below 70 °C, the low nucleation rate and high growth rate of SiO2 and serious agglomeration made a large average diameter of particles. Increasing the temperature to more than 80 °C, the more drastic Brownian motion of colloid particles promote the formation of small particle size and the decrease of agglomeration. As shown in Figure 3a, when the reaction temperature is at 85 °C, the average diameter of nano-SiO2·0.5H2O particles reached the minimum with other reagents held at the standard conditions. It is important to give enough time for the reaction in order to achieve a complete reaction. For this study, when the reaction time was 30 min, the average diameter of nano-SiO2·0.5H2O particles reach to the minimum with other reagents held at the standard conditions, indicating to achieve the complete reaction (Figure 3b). Extending the reaction time, the average diameter increased due to the formation of clusters. Appropriate mixing speed also helps reduce the average diameter of productions. High mixing speed hinders the formation of silica sol while low mixing speed induces the formation of silica gel. As shown in Figure 3c, when the mixing speed is set to 700–900 rpm, the average diameter of nano-SiO2·0.5H2O particles reach to 100 nm with other reagents held at the standard conditions. Further study showed that the speed of 700 rpm induced the minimum average diameter (Figure 3d).
The addition of modifiers can help prevent the agglomeration and thus improve the dispersibility and stability of nanoparticles in the synthetic process. It also helps to reduce the average diameter of nanoparticles. In this work, the surfactant SDBS as the modifier was used to help reduce the average diameter of nano-SiO2·0.5H2O particles. In order to highlight the important effect of SDBS, SDBS was replaced by other surface modifiers like silane coupling agent (KH-550) and another surfactant (SDS) and the average diameter of productions were measured. Compared to the condition of no modifiers, all of them was benefited to reduce the average diameter. Without modifiers, the average diameter of production was 23 μm. The influence of concentration (dosage ratio) of SDBS on the average diameter was also explored.
The silane coupling agent is the most used surface modifiers for WCB. Absorbed in the surface of WCB via the formation of a chemical bond, the surface energy of particles will be decreased and thus the agglomeration will be largely reduced. KH-550 (silane coupling agent) was used to replace SDBS in the synthetic process. As shown in Figure 4a, with the dosage ratio of 3.5%, the average diameter of WCB particles reached 1.42 μm with other reagents held at the standard conditions. It is clearly demonstrated that the nanoscale WCB particles cannot be achieved according adding KH-550. The same phenomenon happened to SDS. Although the SDS can control the nucleation of WCB particles and their growth by releasing large amount of negative charge hydrophilic groups, the nanoscale WCB particles cannot be achieved. As shown in Figure 4b, with the dosage ratio of 0.5%, the average diameter of WCB particles reached 2.26 μm with other reagents held at the standard conditions. However, the use of SDBS can achieve nano-SiO2·0.5H2O particles. With the dosage ratio of 2%–2.4%, the WCB nanoparticles were obtained with other reagents held at the standard conditions. Further study showed that dosage ratio of 2 % induced the minimum average diameter (Figure 4c,d). The SDBS can contribute to improving the wettability of particles so that their stability can be improved [28,29,30]. The increase of anion group in the surface of particles due to the attachment of SDBS can enhance the electrostatic repulsion and the steric hindrance, thus the stability of particles can be improved [31,32,33,34]. As a result, the dispersibility of WCB particles can be improved and the size of WCB particles can be reduced.
The nano-SiO2·0.5H2O particles were successfully synthesized and optimized through tailoring the preparation conditions. As shown in Figure 5a, the particle size of the optimized nano-SiO2·0.5H2O particles exhibits a narrow distribution, which ranges mainly between 55 and 110 nm and is centered on 70 nm. The gain diameter is less than 100 nm when the cumulative distribution reaches to 100% (see the insert of Figure 5a). TG-DSC curve, as shown in Figure 5b, demonstrates that the product possesses good thermostability as the residue rate is 83.09% at 900 °C. The FI-TR spectrum shows the characteristic peaks of WCB (475, 804, 960, 1107 cm−1), H2O (1633 cm−1) and SDBS (1460 cm−1), indicating the SiO2·nH2O particles are indeed synthesized and coated with SDBS (Figure 5c) [35,36]. The XRD pattern in Figure 5d demonstrates that the particles are in the amorphous phase, and the broad peak located at about 22˚ indicates the formation of SiO2·0.5H2O.
The microstructure and morphology of the prepared nano-SiO2·0.5H2O were investigated by using TEM and SEM, as shown in Figure 6. From the TEM image displayed in Figure 6a, it is seen that the prepared nano-SiO2·0.5H2O particles exhibit spherical shape with a diameter of approximately 70 nm, which is in excellent agreement with the particle size revealed by the laser particle analyzer as discussed above. The SEM image in Figure 6b also demonstrates that the average diameter of particles is less than 100 nm with few agglomerations, which is consistent with results from TEM and the laser particle analyzer.
To examine the chemical composition and purity of the prepared nano-SiO2·0.5H2O particles, EDS measurement was carried out, as shown in Table 1. It is obvious that the atomic ratio of Si to O in the samples is about 1:2.5, implying the formation of SiO2·0.5H2O. The Na, S, and C elements are attributed to the SDBS surfactant, while the excess C is from the Carbon tape for fastening the samples in the vacuum chamber during the test. No other elements are detected, indicating the pure product of nano-SiO2·0.5H2O particles [37]. The EDS analysis is in good correspondence to the XRD identification and FT-IR findings.

4. Conclusions

In conclusion, the effort of promoting the industrialized production of sub-100 nm amorphous SiO2·0.5H2O particles were reported. Using wollastonite as a reactant, H2SO4 as solvent and SDBS as a surfactant, the high-quality and high-yield nano-SiO2·0.5H2O particles with superior dispersibility and few agglomerations were synthesized by a simple and rapid chemical method. The optimal preparation conditions were demonstrated to be: the reaction temperature was 85 °C, the reaction time was 30 min, agitation speed was 700 rpm, n(H2SO4):n(CaSiO3) = 2:1, the initial wollastonite slurry concentration was 4.0%, the addition of SDBS was 2%. The choose of wollastonite as silicon source can largely reduce the cost of preparation. The use of SDBS can greatly reduce the size and overcome the agglomeration of SiO2·0.5H2O particles. The simple, rapid and low-cost method had a great perspective for the industrialization of high-quality Nano-SiO2·0.5H2O particles and provide a frame of the preparation of WCB.

Author Contributions

Conceptualization, S.W.; methodology, X.C., Y.Z., Y.J. and S.W.; investigation, Y.Z., Y.J. and F.Y.; resources, F.Y.; data curation, X.C. and Y.J.; writing—original draft preparation, X.C. and Y.Z.; writing—review and editing, S.W.; supervision, Y.J. and S.W.

Funding

This research received no external funding.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. The experiment set-up of the SiO2·nH2O nanoparticles synthesis.
Figure 1. The experiment set-up of the SiO2·nH2O nanoparticles synthesis.
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Figure 2. (a,b): The average diameter of nanoparticles with different concentrations of CaCO3 slurry with other reagents held at the standard conditions. (c) The average diameter of nanoparticles with a different molar ratio of H2SO4 to CaSiO3 with other reagents held at the standard conditions. (d) The average diameter of nanoparticles with different pH value with other reagents held at the standard conditions. The red hexagon indicated the average diameter of nanoparticles synthesized at the standard conditions. The average diameter at this point is 70 nm.
Figure 2. (a,b): The average diameter of nanoparticles with different concentrations of CaCO3 slurry with other reagents held at the standard conditions. (c) The average diameter of nanoparticles with a different molar ratio of H2SO4 to CaSiO3 with other reagents held at the standard conditions. (d) The average diameter of nanoparticles with different pH value with other reagents held at the standard conditions. The red hexagon indicated the average diameter of nanoparticles synthesized at the standard conditions. The average diameter at this point is 70 nm.
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Figure 3. The average diameter of nano-SiO2·0.5H2O particles with the different (a) temperature, (b) time, (c,d) mixing speed with other reagents held at the standard conditions. The red hexagon indicated the average diameter of nanoparticles synthesized at the standard conditions. The average diameter at this point is 70 nm.
Figure 3. The average diameter of nano-SiO2·0.5H2O particles with the different (a) temperature, (b) time, (c,d) mixing speed with other reagents held at the standard conditions. The red hexagon indicated the average diameter of nanoparticles synthesized at the standard conditions. The average diameter at this point is 70 nm.
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Figure 4. The average diameter of Nano-SiO2·0.5H2O particles with (a) KH-550, (b) SDS, (c) KH-550, (c,d) SDBS as a modifier with other reagents held at the standard conditions. The red hexagon indicated the average diameter of nanoparticles synthesized at the standard conditions. The average diameter at this point is 70 nm.
Figure 4. The average diameter of Nano-SiO2·0.5H2O particles with (a) KH-550, (b) SDS, (c) KH-550, (c,d) SDBS as a modifier with other reagents held at the standard conditions. The red hexagon indicated the average diameter of nanoparticles synthesized at the standard conditions. The average diameter at this point is 70 nm.
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Figure 5. (a) The curve of the frequency distribution of nano-SiO2·0.5H2O particles. Insert: The curve of cumulative distribution of nano-SiO2·0.5H2O particles. (b) TG-DSC curve of Nano-SiO2·0.5H2O particles. The four peaks on DSC curve at 88.3, 321.2, 713.9 and 868.8 °C correspond to the weight loss rate of 2.72%, 9.53%, 0.75%, and 0.16%, respectively. The residue rate is 83.09 % at 900 °C. (c) The FT-IR spectrum of Nano-SiO2·0.5H2O particles. The peaks at 3447 cm−1 and 1641cm−1 are attributed to the O-H stretching vibration, while the peak at 1460 cm−1 is attributed to the CH2-CH2 scissoring vibration. The peak at 1079 cm−1 is attributed to the Si-O bending vibration, while the peak at 948 cm−1 is attributed to the Si-OH bending vibration, the peak at 791 cm−1 is attributed to the O-H bending vibration, and the peak at 467 cm−1 is attributed to the Si-O stretching vibration. (d) The XRD pattern of nano-SiO2·0.5H2O particles.
Figure 5. (a) The curve of the frequency distribution of nano-SiO2·0.5H2O particles. Insert: The curve of cumulative distribution of nano-SiO2·0.5H2O particles. (b) TG-DSC curve of Nano-SiO2·0.5H2O particles. The four peaks on DSC curve at 88.3, 321.2, 713.9 and 868.8 °C correspond to the weight loss rate of 2.72%, 9.53%, 0.75%, and 0.16%, respectively. The residue rate is 83.09 % at 900 °C. (c) The FT-IR spectrum of Nano-SiO2·0.5H2O particles. The peaks at 3447 cm−1 and 1641cm−1 are attributed to the O-H stretching vibration, while the peak at 1460 cm−1 is attributed to the CH2-CH2 scissoring vibration. The peak at 1079 cm−1 is attributed to the Si-O bending vibration, while the peak at 948 cm−1 is attributed to the Si-OH bending vibration, the peak at 791 cm−1 is attributed to the O-H bending vibration, and the peak at 467 cm−1 is attributed to the Si-O stretching vibration. (d) The XRD pattern of nano-SiO2·0.5H2O particles.
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Figure 6. (a) TEM and (b) SEM image of nano-SiO2·0.5H2O particles.
Figure 6. (a) TEM and (b) SEM image of nano-SiO2·0.5H2O particles.
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Table 1. EDS analysis of the prepared nano-SiO2·0.5H2O particles.
Table 1. EDS analysis of the prepared nano-SiO2·0.5H2O particles.
ElementWeight %Atomic %
C18.1526.35
O48.6352.94
Na0.830.63
Si31.4719.58
S0.920.5
Totals100.00

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MDPI and ACS Style

Chen, X.; Zheng, Y.; Jiang, Y.; Ji, Y.; Wang, S.; Yu, F. Simple and Rapid High-Yield Synthesis of Sub-100 nm Nano-SiO2·0.5H2O Particles Based on Wollastonite. Coatings 2019, 9, 662. https://doi.org/10.3390/coatings9100662

AMA Style

Chen X, Zheng Y, Jiang Y, Ji Y, Wang S, Yu F. Simple and Rapid High-Yield Synthesis of Sub-100 nm Nano-SiO2·0.5H2O Particles Based on Wollastonite. Coatings. 2019; 9(10):662. https://doi.org/10.3390/coatings9100662

Chicago/Turabian Style

Chen, Xiaolong, Yutong Zheng, Yuzhi Jiang, Yaxiong Ji, Shifeng Wang, and Fujia Yu. 2019. "Simple and Rapid High-Yield Synthesis of Sub-100 nm Nano-SiO2·0.5H2O Particles Based on Wollastonite" Coatings 9, no. 10: 662. https://doi.org/10.3390/coatings9100662

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