Next Article in Journal
Electrochemical Engineering of Nanoporous Materials
Next Article in Special Issue
The Effect of Ni Addition onto a Cu-Based Ternary Support on the H2 Production over Glycerol Steam Reforming Reaction
Previous Article in Journal
Palm Kernel Shell Activated Carbon as an Inorganic Framework for Shape-Stabilized Phase Change Material
Previous Article in Special Issue
Selective Oxidation of Veratryl Alcohol over Au-Pd/Ce0.62Zr0.38O2 Catalysts Synthesized by Sol-Immobilization: Effect of Au:Pd Molar Ratio
 
 
Search for Articles:
Title / Keyword
Author / Affiliation / Email
Journal
Article Type
 
 
Advanced Search
 
Section
Special Issue
Volume
Issue
Number
Page
 
Journals
Nanomaterials
Volume 8
Issue 9
10.3390/nano8090690
nanomaterials-logo
Submit to this Journal Review for this Journal Propose a Special Issue
► Article Menu

Article Menu

share Share announcement Help format_quote Cite question_answer Discuss in SciProfiles thumb_up
...
Endorse textsms
...
Comment
first_page
settings
Order Article Reprints
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Supported Bimetallic AuPd Nanoparticles as a Catalyst for the Selective Hydrogenation of Nitroarenes

by
Ruiyang Qu
1,2,
Margherita Macino
1,
Sarwat Iqbal
1,
Xiang Gao
2,*,
Qian He
1,
Graham John Hutchings
1 and
Meenakshisundaram Sankar
1,*
1
Cardiff Catalysis Institute, School of Chemistry, Cardiff University, Cardiff CF10 3AT, UK
2
State Key Laboratory of Clean Energy Utilization, College of Energy Engineering, Zhejiang University, Hangzhou 310027, China
*
Authors to whom correspondence should be addressed.
Nanomaterials 2018, 8(9), 690; https://doi.org/10.3390/nano8090690
Submission received: 5 August 2018 / Revised: 31 August 2018 / Accepted: 3 September 2018 / Published: 5 September 2018
(This article belongs to the Special Issue Nanostructure Metal Alloys for the Transformation of Biomass)
Browse Figures
Versions Notes

Abstract

:
The solvent-free selective hydrogenation of nitrobenzene was carried out using a supported AuPd nanoparticles catalyst, prepared by the modified impregnation method (MIm), as efficient catalyst >99% yield of aniline (AN) was obtained after 15 h at 90 °C, 3 bar H2 that can be used without any further purification or separation, therefore reducing cost and energy input. Supported AuPd nanoparticles catalyst, prepared by MIm, was found to be active and stable even after four recycle experiments, whereas the same catalyst prepared by SIm was deactivated during the recycle experiments. The most effective catalyst was tested for the chemoselective hydrogenation of 4-chloronitrobenzene (CNB) to 4-chloroaniline (CAN). The activation energy of CNB to CAN was found to be 25 kJ mol−1, while that of CNB to AN was found to be 31 kJ mol−1. Based on this, the yield of CAN was maximized (92%) by the lowering the reaction temperature to 25 °C.

1. Introduction

Aniline (AN) is an industrially very important intermediate for the production of dyes, agricultural chemicals, pharmaceuticals, polymers, etc. [1,2,3]. About 85% of aniline is produced via the catalytic hydrogenation of nitrobenzene (NB) using gaseous H2 under either liquid or gas phase conditions, as it is environmentally benign, and water is the only by-product in this reaction [4]. Moreover nitration of aromatic compounds is a very well established and optimized technology, which makes nitroarenes a readily available feedstock for the production of bulk and/or fine chemicals [5,6]. The Haber reaction mechanism, as shown in Scheme 1, was the generally accepted reaction mechanism for the nitrobenzene hydrogenation for a long time [7]. Aniline can be formed via two routes. In the direct route, NB is reduced to nitrosobenzene (NSB), then to N-phenylhydroxylamine (PHA), and finally, to form AN. The condensation route involves the formation of azoxybenzene (AOB) from the condensation of NSB and PHA. AOB is then reduced to azobenzene (AB) and hydrazobenzene (HAB) as intermediates. HAB is finally hydrogenated to AN. In this route, condensation of NSB and AN to form AB may occur as well.
Solvents, such as ethanol [1,8,9,10,11,12,13], methanol [14], and 2-propanol [15] have been used to facilitate heat and mass transfer during liquid-phase reaction conditions. However, after the end of the reaction, additional separation steps are always employed to separate the product, resulting in not only high cost and energy inputs, but also a higher process E-factor [16]. One way to circumvent this problem is to perform the reaction under solvent-free conditions, which is a green and atom-economical process. Sun and co-workers [4] developed an ultrafine Pt nanoparticles supported on a multi-walled carbon nanotube catalyst for the “solvent-free” hydrogenation of nitrobenzene; however, the target product AN was used as a solvent for this hydrogenation reaction. Recently, Huang and co-workers [17] reported monometallic Pd nanoclusters supported on an N-doped ordered mesoporous carbon catalyst for the solvent-free hydrogenation of NB. This monometallic catalyst has been reported to display good activity and selectivity for the reduction of various substituted nitro aromatics to their corresponding amines. However, the synthesis of this catalyst is complicated, which makes it challenging for potential industrial application.
Recently, several groups including ours, have reported supported Pd-based bimetallic nanoparticles as very active and selective catalysts compared to their monometallic analogues, for the direct synthesis of hydrogen peroxide from hydrogen and oxygen, selective oxidation, selective hydrodeoxygenation, and many more transformations [18,19,20,21,22]. Similar to monometallic catalysts, the synthesis strategy plays a crucial role in determining the activity, selectivity, and stability of supported bimetallic catalysts. We have developed a number of synthesis strategies to control the particle size, composition, size dependent composition, and nanostructure of supported AuPd nanoparticles, including wet impregnation, sol immobilization, modified impregnation, chemical vapour deposition, etc. [23,24]. The objective of this work is to develop very active, selective, and stable supported bimetallic AuPd nanoparticulate catalysts for the solvent-free hydrogenation of nitrobenzene.
Chloroaniline (CAN), an intermediate for the production of pesticides, drugs, and dyes, is produced by the reduction of chloronitrobenzene, which in turn is produced by the nitration of chlorobenzene. However, the hydrogenation of chloronitrobenzene (CNB) to chloroaniline is a challenging task, as the weak carbon–halogen bond is highly susceptible to cleavage, resulting in the formation of AN, and thus lowering the selectivity of CAN [25,26]. Fine tuning of Pd- [27,28], Pt- [26,29], and Ni-based [30] catalysts through nanostructure modification, selective poisoning, and other strategies, have been reported. However, for a given catalyst, the optimization of reaction conditions to increase the selectivity of CAN has not been reported yet.
Based on these two themes, the aim of the present work is to develop an efficient and robust catalyst for the solvent-free hydrogenation of nitrobenzene, and to investigate this system in detail through kinetic studies and activation energy calculation. The best catalyst will be utilized for the chemoselective hydrogenation of CNB to CAN, and the reaction conditions will be optimized to increase the selectivity of CAN.

2. Experimental

2.1. Catalyst Preparation

The catalysts were prepared by modified impregnation, conventional impregnation and sol-immobilization methods, as reported by our group previously elsewhere [31,32]. The total metal loading used here was 1 wt %. For the bimetallic AuPd catalyst, the weight percentages of Au and Pd were both 0.5 wt %.
Modified Impregnation (MIm): A gold precursor solution was prepared by dissolving HAuCl4·3H2O (Sigma Aldrich Company Ltd., Gillingham, UK) in deionized water and palladium precursor solution was prepared by dissolving PdCl2 (Sigma Aldrich Company Ltd., Gillingham, UK) in a 0.58 M aqueous HCl solution. The desired amounts of gold solution and/or palladium solution were placed into a 50 mL round-bottom flask. The total volume of the solution was filled up to 16 mL with deionized water. The flask then was put into an oil bath sitting on a hotplate with a magnetic stirrer. The solution was stirred at 1000 rpm vigorously, and it was heated from room temperature to 60 °C for 10 min. The support (1.98 g, TiO2 P25 (Evonik Degussa, Essen, Germany), carbon (Cabot Vulcan XC72R, Cabot Carbon Ltd., Sully, UK), or MgO (BDH, Poole, UK), was then slowly added to the solution over a period of 10 min. The slurry was stirred for another 15 min, followed by heating from 60 to 95 °C, and was held for an additional 16 h with continuous stirring to evaporate the water. The solid powder was subsequently transferred to a mortar and ground thoroughly three times to form a uniform mixture. The sample was stored and denoted as a “dried only” catalyst. Before the reaction, a portion of the dried only sample (400 mg) was reduced using 5% H2/Ar at 400 °C for 4 h in a furnace. The sample was finally denoted as a MIm catalyst.
Conventional Impregnation (CIm): In this preparation procedure, PdCl2 was dissolved in deionized water instead of aqueous HCl solution. Other procedures were the same as for the modified impregnation method.
Sol Immobilization (SIm): Requisite amounts of gold solution, palladium solution and freshly prepared polyvinylalcohol (PVA, Sigma Aldrich Company Ltd., Gillingham, UK) 1 wt % aqueous solution (Molecular Weight = 10,000, 80% hydrolyzed, PVA/(Au+Pd) (w/w) = 1:3) were dissolved in deionized water (400 mL) in a large beaker with vigorous stirring. A freshly prepared NaBH4 solution (0.1 M, NaBH4/(Au+Pd) (mol/mol) = 5) was then quickly added to form a dark brown solution. After continuous stirring for 30 min, the support material (TiO2) was added into the beaker. Then, one drop of concentrated H2SO4 was also added under vigorous stirring. After 2 h the slurry was filtered, and the catalyst was washed with deionized water (2 L) and dried in an oven at 120 °C overnight.
Scanning transmission electron microscopy characterization of 1% AuPd/TiO2 catalyst prepared by CIm, SIm, and MIm, was carried out using a JEOL JEM-2200FS (JEOL Ltd., Tokyo, Japan) aberration-corrected electron microscope at Lehigh University.

2.2. Catalytic Testing

Solvent-free hydrogenation of nitrobenzene: Nitrobenzene (78 mmol, ≥99.0%, Sigma Aldrich Company Ltd., Gillingham, UK) and catalyst (0.1 g) were placed in a Colaver® glass reactor (Colaver, Milan, Italy). The molar ratio of the substrate/metal was 10,778. Before starting the reaction, the reactor was purged with N2 first, followed by pressurizing with H2 five times. The reactor was then charged with 3 bar H2 under isobaric conditions, and heated to 90 °C in an oil bath with a magnetic stirrer bar to start the reaction. After a selected reaction time, the reactor was cooled down to <5 °C using an ice bath, followed by depressurization. The reaction mixture was then taken out, centrifuged to remove the solid catalyst, and filtered before being injected into a gas-chromatographer (Varian 450-GC, Agilent, Santa Clara, CA, USA) equipped with a flame ionization detector (FID), a methanizer and a CP-SiL5CB column (50 m, 0.33 mm, Thermo Fisher Scientific, Newport, UK), in which He was used as the carrier gas. A calibration plot was utilized for the quantification of substrate and products. For the solvent free reaction, an equal amount of reaction mixture (0.5 mL) and external standard o-xylene (0.5 mL) were added and accurately weighted in a gas chromatographer (GC)vial. Whereas for reactions in present of solvent, the reaction mixture (1 mL) and the external standard o-xylene (0.1 mL) were added to a GC vial prior to analysis. The reactant and products were separated based on the boiling point (AN = 184.1 °C, NB = 210.9 °C, CAN = 232 °C, CNB = 242 °C). The program temperature increased from 70 °C to 250 °C at 10 °C/min to allow for separation and detection of the peaks. Identification and assignment of the chromatogram peaks was initially performed by Gas chromatography coupled with mass spectrometry Gas Chromatography coupled with Mass Spectrometer (Waters GCT Premier Mass Spectrometer, Waters Corporation, Milford, MA, USA) analysis.
Reusability test: Two batches of catalysts were used for the reusability test of the catalysts: batch A0: standard amount of catalyst (0.1 g); batch B0: an excess amount of catalyst (1.0 g). The reaction condition and operation procedure were identical to the solvent-free hydrogenation reaction. After 6 h reaction, the reaction mixture in batch A0 was analyzed by GC. The result was regarded as the activity for the fresh catalyst. The catalyst in batch B0 was taken out, stirred, and washed with acetone six times, followed by drying in an oven for 30 min at 110 °C. The standard amount of catalyst in batch B0 (0.1 g) was then taken as batch A1, and the rest was denoted as batch B1. Both batches were set up for reaction. The result of batch A1 was regarded as the activity for the first reuse. The catalyst in batch B1 was regenerated. The procedure was repeated up to the fourth reuse of the catalyst.
Kinetic study: For kinetic studies, ethanol (16 mL, ≥99.8%, Sigma Aldrich Company Ltd., Gillingham, UK) was used as the solvent for the hydrogenation reaction. Nitrobenzene (10 mmol) and catalyst (12.5 mg) were used for this test. The reaction temperature was selected as 40, 50, and 60 °C. The conversion was kept below 20%, to study the initial rate of the reaction. Other reaction conditions and operation procedures were the same with the solvent-free reaction.
Chemoselective hydrogenation of 4-chloronitrobenzene: Ethanol (16 mL) was used as the solvent for this hydrogenation reaction. 4-chloronitrobenzene (10 mmol, 99%, Sigma Aldrich Company Ltd., Gillingham, UK) and catalyst (12.5 mg) were used. Reaction temperature was selected as 20, 40, 50, and 60 °C. Other reaction conditions and operation procedures were the same as with the solvent-free reaction hydrogenation of nitrobenzene.

3. Results and Discussion

The solvent-free hydrogenation of nitrobenzene was performed using 1% AuPd/TiO2 (MIm) catalyst at different temperatures (30, 60, and 90 °C) (Table 1). Poor NB conversion and high AN selectivity was observed at 30 °C after a 2 h reaction. Increasing the reaction temperature, obviously increased the rate of NB conversion, while maintaining high AN selectivity. At 90 °C, the NB conversion was 24%, and AN selectivity was 98% after 2 h. Hence, 90 °C was selected as the standard reaction temperature for the further NB hydrogenation studies that were reported in this article.
In an effort to find the best metal, support, and synthesis method combination, we prepared different catalysts and tested them for the solvent-free hydrogenation of NB at 90 °C. We prepared monometallic 1% Au/TiO2 (MIm) and 1% Pd/TiO2 (MIm) catalysts, and their catalytic activities were compared with the bimetallic 1% AuPd/TiO2 (MIm) catalyst (Table 2). As expected, the bimetallic 1% AuPd/TiO2 (MIm) catalyst was found to be more active (54%) compared to the monometallic catalysts (3% and 41% for Au and Pd respectively) under identical reaction conditions. In previous reports published by our group, a similar phenomenon was observed also for other reactions such as selective oxidation [22,33], direct synthesis of H2O2 [34], and hydrogenation of levulinic acid to γ-valerolactone [20].
We checked the effect of the support. The AuPd supported on carbon showed only a 14% conversion of nitrobenzene and 76% selectivity towards aniline. When MgO was used as a support, the NB conversion was 36%, with 94% selectivity of aniline. Nevertheless, in both cases, the catalytic performances, including NB conversion and AN selectivity, were less than that of AuPd supported on TiO2. Thus, TiO2 was selected as the best support.
The synthesis strategy of the supported metal nanoparticles play a crucial role in determining the structural parameters, such as particle size, composition, and nanostructure, and hence their catalytic properties such as activity, selectivity, and stability [31]. As shown in Entries 6 and 7 in Table 2, the AuPd/TiO2 catalysts prepared by SIm and CIm showed similar NB conversions (39% and 38% respectively) and AN selectivities, while both were less than those of the MIm catalyst (54%). From the data presented in Table 2, it is clear that 1% AuPd/TiO2 (MIm) is the best catalyst for the solvent-free hydrogenation of NB to AN.
Time on line evolution of products was studied using 1% AuPd/TiO2 (MIm) catalyst at 90 °C, and the result was shown in Figure 1a. After 15 h reaction, the entire NB was converted, and the GC yield of aniline was ca. 99% (GC did not show any other peak). To further confirm the formation and purity of aniline, we compared the 1H-NMR spectra of crude reaction mixture after 15 h of the reaction without any purification, with that of commercial aniline (≥99.5% purity from Sigma Aldrich Company Ltd., Gillingham, UK) as shown in Figure 1b. From this 1H-NMR spectra comparison it is clear that the crude reaction product is as pure as commercial AN standard, hence, the crude reaction mixture can be used for further application without any modification or purification.
One of the crucial requirements of a heterogeneous catalyst to be used for industrial applications is its stability and reusability. Keeping that in mind, we studied the reusability of 1% AuPd/TiO2 (MIm) and 1% AuPd/TiO2 (SIm) catalysts (Figure 2). For the 1% AuPd/TiO2 (SIm) catalyst, the yield of aniline decreased from 38% to 17% after four cycles. However, for the 1% AuPd/TiO2 (MIm) catalyst, the aniline yield changed only slightly from 53% to 51%, indicating that the MIm catalyst is more stable and reusable than the SIm catalyst. A similar observation was previously reported by our group for the solvent-free selective oxidation of benzyl alcohol to benzaldehyde [35]. During that study, we observed that the PVA, used in the synthesis of 1% AuPd/TiO2 (SIm), blocked the active sites of the catalyst. We believe a similar phenomenon might be present hindering the reusability of the 1% AuPd/TiO2 (SIm) catalyst. On the contrary, the 1% AuPd/TiO2 (MIm) does not contain any stabilizing ligands; hence, this catalyst is more stable and reusable.
For the kinetic studies, ethanol was used as a solvent to determine the concentrations of substrate and product accurately. For all experiments, the conversion of nitrobenzene was kept to below 20% so that the time dependency of nitrobenzene concentration was linear, and to eliminate the role of products in the rate of the reaction. To ensure that the data was obtained under the kinetically controlled region, we performed the reactions at different agitation speeds, and selected an appropriate parameter (result not presented) to eliminate the effect of the mass transfer. The initial rate of the reaction was calculated at 40, 50, and 60 °C and the results are presented in Figure S1. The apparent activation energy (Ea) was calculated to be 37 kJ mol−1 from the dependence of ln(k) on 1/T with R2 > 0.99 (Figure S1). This value was similar to the values reported recently (37 kJ mol−1 over Pt/γ-Al2O3 by Peureux et al. [36], and 28 ± 5, 33 ± 5 and 45 ± 5 kJ mol−1 over Ru/FeOx by Easterday et al. [15], and 35 ± 1 kJ mol−1 over Pd/C by Turáková et al. [7]) for this reaction. This activation energy value also gives evidence that the reaction was carried out under a kinetic regime, otherwise the value should be in the range of 5–15 kJ mol−1 if the diffusion played an important role [7].
Chemoselective hydrogenation of 4-chloronitrobenzene.
The most active and stable catalyst (1% AuPd/TiO2 (MIm)) was tested for the chemoselective hydrogenation of chloronitrobenzene (CNB) to chloroaniline (CAN), because CAN is industrially very important for the synthesis of dyes, agricultural chemicals, pharmaceuticals, and polymers [37]. This reaction is also challenging because under hydrogenation conditions, typically hydrodechlorination occurs, leading to the formation of AN, hence lower CAN yield. The 1% AuPd/TiO2 catalysts prepared by different synthesis strategies (MIm, SIm, and CIm) were initially tested for the hydrogenation of CNB.
As shown in Table 3 Entries 1–3, the 1% AuPd/TiO2 (MIm) catalyst gave the best yield (85%) of CAN among all the catalysts tested. Using this catalyst, we then optimized the reaction conditions to increase the CAN yield. As shown in Figure 3, we performed the reactions at different temperatures at the initial stages (CNB conversion < 20%) and calculated the formation rates of 4-chloroaniline and aniline. Using these data, we calculated the apparent activation energies for CNB to CAN, and CNB to AN reactions independently, using the Arrhenius plot (Figure S2). The activation energy of CNB to CAN is 25 kJ mol−1, lower than that of CNB to AN (31 kJ mol−1). This result suggests that lower reaction temperature would be beneficial for enhancing the selectivity of CAN. Based on this data, we performed the hydrogenation of CNB at a much lower temperature (25 °C) and after 8 h of reaction time, a CAN yield of 92% was achieved (Table 3, Entry 4). This is one of the highest yields of CAN that are reported in the literature.
Figure 4 shows representative high angle annular dark field scanning transmission electron microscope (HAADF-STEM) images of 1% AuPd/TiO2 catalysts prepared by (a, b) SIm, (c, d) CIm, and (e, f) MIm, respectively. From the lower magnification images in Figure 4a,c,e, the CIm resulted in particles of 10–20 nm in size, while both the SIm and MIm produced particles largely within the 2–5 nm range. From the higher-magnification HAADF images of individual particles, it can be seen that 10–20 nm particles produced by CIm showed clear signs of a Pd-rich shell structure (Figure 4d). The particles produced by SIm (Figure 4b) and MIm (Figure 4f) appeared to be random alloys without a distinctive core-shell morphology. Some 1 nm or sub-nm clusters could also be occasionally found in the catalyst that was prepared by the CIm method (inlet of Figure 4d). These were Pd-rich clusters that were probably strongly bonded to the oxide support and therefore did not merge to form bigger particles.
The electronic and geometric structures of the 1% AuPd/TiO2 (MIM) has been studied in detail in our previous papers [20,23,31]. Combining the microscopy results here and previous findings, we conclude that the higher catalytic activity and stability of 1% AuPd/TiO2 (MIm) catalyst for the solvent-free hydrogenation of NB to AN is attributed to the following reasons. In the 1% AuPd/TiO2 (MIm) catalyst, Au and Pd are efficiently mixed to form a random alloy structure instead of a traditional core–shell structure. XPS results suggested that the electron was transferred from Pd to Au, resulting in the strong electronic modification of Pd, which was considered to be one of the reasons for the enhanced catalytic activity over bimetallic catalyst compared to the monometallic Pd catalyst. In addition, the incorporation of Au atoms in the Pd lattice would result in tensile strain in the alloy structure, which caused an upward shift of the d-band of Pd, enhancing the reactivity of the surface atoms. We attribute these reasons to the higher catalytic activity of bimetallic 1% AuPd/TiO2 (MIm) catalyst than its monometallic counterparts.
Regarding the synthetic strategies, the CIM resulted in a metal larger particle size, as observed in Figure 4, and as a consequence, the catalyst give a lower activity compared to the MIM catalyst that gave a much smaller particle size. It should be noted that the SIM methodology also resulted in smaller particle sizes similar to the MIM catalyst. However in the SIm catalyst, PVA was used as a stabilizing ligand, and this could block the active sites, resulting in a reduced catalytic activity for the SIm catalyst. It must be noted that no stabilizing ligands were used in the MIM method. Moreover, the MIM underwent high-temperature reduction in the preparation procedure, which made the bimetallic Au–Pd interact strongly with the TiO2 support. Therefore the MIM showed a better stability and reusability. The SIM, however, was only dried before use, resulting in a relatively less strong interaction between the bimetallic AuPd particles and the TiO2 support. This could be the reason for the observed deactivation behavior for the SIm catalyst.

4. Conclusions

In summary, we have successfully developed a 1% AuPd/TiO2 (MIm) catalyst for the solvent-free hydrogenation of nitrobenzene to aniline, and the chemoselective hydrogenation of 4-chloronitrobenzene to 4-aniline. Some important conclusions that we report in this article are as follows:
(1)
Through systematic catalyst screening, 1% AuPd/TiO2 catalyst prepared by modified impregnation method is the most active and stable catalyst for the solvent-free hydrogenation of nitrobenzene to aniline. After a 15 h reaction, a 99% yield of aniline was obtained at 90 °C. The activation energy of nitrobenzene reduction to aniline was calculated to be 37 kJ mol−1.
(2)
The 1% AuPd/TiO2 (MIm) catalyst also showed a good selectivity for the chemoselective hydrogenation of 4-chloronitrobenzene to 4-chloroaniline. Using the kinetic studies, we found that the activation energy of CNB transformation to CAN was calculated to be 25 kJ mol−1, which was lower than that of CNB to AN (31 kJ mol−1). Thus, by decreasing the reaction temperature from 60 °C to 25 °C, a 92% yield of CAN was achieved.

Supplementary Materials

The following are available online at https://www.mdpi.com/2079-4991/8/9/690/s1, Figure S1: Arrhenius plot for the hydrogenation of nitrobenzene, Figure S2: Arrhenius plot for the hydrogenation of CAN.

Author Contributions

R.Q., M.M., S.I. and M.S. conceived and designed the experiments; R.Q. and M.M. carried out catalyst synthesis and testing; Q.H. performed TEM studies; R.Q., M.M. and Q.H. analyzed the data; all the authors contributed to the discussion and manuscript preparation. M.S. directed the research.

Funding

R.Q. thanks the Chinese Scholarship Council (CSC) funding to work at Cardiff University. M.M. thanks Cardiff University for funding her PhD within the MAXNET Energy research consortium of the Max Plank Society. M.S. and Q.H. thank Cardiff University for their University Research Fellowships.

Conflicts of Interest

The authors declare no conflict of interest.

References

  1. Wang, J.H.; Yuan, Z.L.; Nie, R.F.; Hou, Z.Y.; Zheng, X.M. Hydrogenation of nitrobenzene to aniline over silica gel supported nickel catalysts. Ind. Eng. Chem. Res. 2010, 49, 4664–4669. [Google Scholar] [CrossRef]
  2. Lara, P.; Philippot, K. The hydrogenation of nitroarenes mediated by platinum nanoparticles: An overview. Catal. Sci. Technol. 2014, 4, 2445–2465. [Google Scholar] [CrossRef]
  3. Wei, H.S.; Liu, X.Y.; Wang, A.Q.; Zhang, L.L.; Qiao, B.T.; Yang, X.F.; Huang, Y.Q.; Miao, S.; Liu, J.Y.; Zhang, T. FeOx-supported platinum single-atom and pseudo-single-atom catalysts for chemoselective hydrogenation of functionalized nitroarenes. Nat. Commun. 2014, 5, 5634. [Google Scholar] [CrossRef] [PubMed]
  4. Sun, Z.Y.; Zhao, Y.F.; Xie, Y.; Tao, R.T.; Zhang, H.Y.; Huang, C.L.; Liu, Z.M. The solvent-free selective hydrogenation of nitrobenzene to aniline: An unexpected catalytic activity of ultrafine Pt nanoparticles deposited on carbon nanotubes. Green Chem. 2010, 12, 1007–1011. [Google Scholar] [CrossRef]
  5. Rylander, P.N. Hydrogenation Methods; Academic Press: New York, NY, USA, 1990. [Google Scholar]
  6. Nishimura, S. Handbook of Heterogeneous Catalytic Hydrogenation for Organic Synthesis; Wiley-VCH: New York, NY, USA, 2001. [Google Scholar]
  7. Turáková, M.; Salmi, T.; Eränen, K.; Wärnå, J.; Murzin, D.Y.; Králik, M. Liquid phase hydrogenation of nitrobenzene. Appl. Catal. A 2015, 499, 66–76. [Google Scholar] [CrossRef]
  8. Hu, Y.B.; Tao, K.; Wu, C.Z.; Zhou, C.; Yin, H.F.; Zhou, S.H. Size-controlled synthesis of highly stable and active Pd@SiO2 core-shell nanocatalysts for hydrogenation of nitrobenzene. J. Phys. Chem. C 2013, 117, 8974–8982. [Google Scholar] [CrossRef]
  9. Torres, C.; Campos, C.; Fierro, J.; Oportus, M.; Reyes, P. Nitrobenzene hydrogenation on Au/TiO2 and Au/SiO2 catalyst: Synthesis, characterization and catalytic activity. Catal. Lett. 2013, 143, 763–771. [Google Scholar] [CrossRef]
  10. Du, W.C.; Chen, G.Z.; Nie, R.F.; Li, Y.W.; Hou, Z.Y. Highly dispersed Pt in MIL-101: An efficient catalyst for the hydrogenation of nitroarenes. Catal. Commun. 2013, 41, 56–59. [Google Scholar] [CrossRef]
  11. Raj, K.J.A.; Prakash, M.G.; Mahalakshmy, R.; Elangovan, T.; Viswanathan, B. Liquid phase hydrogenation of nitrobenzene over nickel supported on Titania. Chin. J. Catal. 2012, 33, 1299–1305. [Google Scholar] [CrossRef]
  12. Manzoli, M.; Shetti, V.N.; Blaine, J.A.L.; Zhu, L.; Isrow, D.; Yempally, V.; Captain, B.; Coluccia, S.; Raja, R.; Gianotti, E. RuxPtySnz cluster-derived nanoparticle catalysts: Spectroscopic investigation into the nature of active multinuclear single sites. Dalton Trans. 2012, 41, 982–989. [Google Scholar] [CrossRef] [PubMed]
  13. Huang, X.Q.; Li, Y.J.; Li, Y.J.; Zhou, H.L.; Duan, X.F.; Huang, Y. Synthesis of PtPd bimetal nanocrystals with controllable shape, composition, and their tunable catalytic properties. Nano Lett. 2012, 12, 4265–4270. [Google Scholar] [CrossRef] [PubMed]
  14. Turáková, M.; Králik, M.; Lehocký, P.; Pikna, L.; Smrčová, M.; Remeteiová, D.; Hudák, A. Influence of preparation method and palladium content on Pd/C catalysts activity in the liquid phase hydrogenation of nitrobenzene to aniline. Appl. Catal. A 2014, 476, 103–112. [Google Scholar] [CrossRef]
  15. Easterday, R.; Sanchez-Felix, O.; Losovyj, Y.; Pink, M.; Stein, B.D.; Morgan, D.G.; Rakitin, M.; Doluda, V.Y.; Sulman, M.G.; Mahmoud, W.E.; et al. Design of ruthenium/iron oxide nanoparticle mixtures for hydrogenation of nitrobenzene. Catal. Sci. Technol. 2015, 5, 1902–1910. [Google Scholar] [CrossRef]
  16. Sheldon, R.A. The E factor 25 years on: The rise of green chemistry and sustainability. Green Chem. 2017, 19, 18–43. [Google Scholar] [CrossRef]
  17. Huang, H.; Wang, X.; Tan, M.; Chen, C.; Zou, X.; Ding, W.; Lu, X. Solvent-free selective hydrogenation of nitroarenes using nanoclusters of palladium supported on nitrogen-doped ordered mesoporous carbon. ChemCatChem 2016, 8, 1485–1489. [Google Scholar] [CrossRef]
  18. Bianchi, C.L.; Canton, P.; Dimitratos, N.; Porta, F.; Prati, L. Selective oxidation of glycerol with oxygen using mono and bimetallic catalysts based on Au, Pd and Pt metals. Catal. Today 2005, 102, 203–212. [Google Scholar] [CrossRef]
  19. Enache, D.I.; Edwards, J.K.; Landon, P.; Solsona-Espriu, B.; Carley, A.F.; Herzing, A.A.; Watanabe, M.; Kiely, C.J.; Knight, D.W.; Hutchings, G.J. Solvent-free oxidation of primary alcohols to aldehydes using AuPd/TiO2 catalysts. Science 2006, 311, 362–365. [Google Scholar] [CrossRef] [PubMed]
  20. Luo, W.; Sankar, M.; Beale, A.M.; He, Q.; Kiely, C.J.; Bruijnincx, P.C.A.; Weckhuysen, B.M. High performing and stable supported nano-alloys for the catalytic hydrogenation of levulinic acid to γ-valerolactone. Nat. Commun. 2015, 6, 6540. [Google Scholar] [CrossRef] [PubMed]
  21. Freakley, S.J.; He, Q.; Harrhy, J.H.; Lu, L.; Crole, D.A.; Morgan, D.J.; Ntainjua, E.N.; Edwards, J.K.; Carley, A.F.; Borisevich, A.Y.; et al. Palladium-tin catalysts for the direct synthesis of H2O2 with high selectivity. Science 2016, 351, 965–968. [Google Scholar] [CrossRef] [PubMed]
  22. Agarwal, N.; Freakley, S.J.; McVicker, R.U.; Althahban, S.M.; Dimitratos, N.; He, Q.; Morgan, D.J.; Jenkins, R.L.; Willock, D.J.; Taylor, S.H.; et al. Aqueous Au-Pd colloids catalyze selective CH4 oxidation to CH3OH with O2 under mild conditions. Science 2017, 358, 223–227. [Google Scholar] [CrossRef] [PubMed]
  23. Sankar, M.; Dimitratos, N.; Miedziak, P.J.; Wells, P.P.; Kiely, C.J.; Hutchings, G.J. Designing bimetallic catalysts for a green and sustainable future. Chem. Soc. Rev. 2012, 41, 8099–8139. [Google Scholar] [CrossRef] [PubMed]
  24. Hutchings, G.J.; Kiely, C.J. Strategies for the synthesis of supported gold palladium nanoparticles with controlled morphology and composition. Acc. Chem. Res. 2013, 46, 1759–1772. [Google Scholar] [CrossRef] [PubMed]
  25. Tafesh, A.M.; Weiguny, J. A review of the selective catalytic reduction of aromatic nitro compounds into aromatic amines, isocyanates, carbamates, and ureas using CO. Chem. Rev. 1996, 96, 2035–2052. [Google Scholar] [CrossRef] [PubMed]
  26. Iihama, S.; Furukawa, S.; Komatsu, T. Efficient catalytic system for chemoselective hydrogenation of halonitrobenzene to haloaniline using PtZn intermetallic compound. ACS Catal. 2016, 6, 742–746. [Google Scholar] [CrossRef]
  27. Lyu, J.H.; Wang, J.G.; Lu, C.S.; Ma, L.; Zhang, Q.F.; He, X.B.; Li, X.N. Size-dependent halogenated nitrobenzene hydrogenation selectivity of Pd nanoparticles. J. Phys. Chem. C 2014, 118, 2594–2601. [Google Scholar] [CrossRef]
  28. Wei, Q.; Shi, Y.S.; Sun, K.Q.; Xu, B.Q. Pd-on-Si catalysts prepared via galvanic displacement for the selective hydrogenation of para-chloronitrobenzene. Chem. Commun. 2016, 52, 3026–3029. [Google Scholar] [CrossRef] [PubMed]
  29. Zhang, J.; Wang, Y.; Ji, H.; Wei, Y.; Wu, N.; Zuo, B.; Wang, Q. Magnetic nanocomposite catalysts with high activity and selectivity for selective hydrogenation of ortho-chloronitrobenzene. J. Catal. 2005, 229, 114–118. [Google Scholar] [CrossRef]
  30. Cárdenas-Lizana, F.; Gómez-Quero, S.; Keane, M.A. Clean production of chloroanilines by selective gas phase hydrogenation over supported Ni catalysts. Appl. Catal. A 2008, 334, 199–206. [Google Scholar] [CrossRef]
  31. Sankar, M.; He, Q.; Morad, M.; Pritchard, J.; Freakley, S.J.; Edwards, J.K.; Taylor, S.H.; Morgan, D.J.; Carley, A.F.; Knight, D.W.; et al. Synthesis of stable ligand-free gold–palladium nanoparticles using a simple excess anion method. ACS Nano 2012, 6, 6600–6613. [Google Scholar] [CrossRef] [PubMed]
  32. Peneau, V.; He, Q.; Shaw, G.; Kondrat, S.A.; Davies, T.E.; Miedziak, P.; Forde, M.; Dimitratos, N.; Kiely, C.J.; Hutchings, G.J. Selective catalytic oxidation using supported gold-platinum and palladium-platinum nanoalloys prepared by sol-immobilisation. Phys. Chem. Chem. Phys. 2013, 15, 10636–10644. [Google Scholar] [CrossRef] [PubMed]
  33. Kesavan, L.; Tiruvalam, R.; Ab Rahim, M.H.; bin Saiman, M.I.; Enache, D.I.; Jenkins, R.L.; Dimitratos, N.; Lopez-Sanchez, J.A.; Taylor, S.H.; Knight, D.W.; et al. Solvent-free oxidation of primary carbon-hydrogen bonds in toluene using Au-Pd alloy nanoparticles. Science 2011, 331, 195–199. [Google Scholar] [CrossRef] [PubMed]
  34. Landon, P.; Collier, P.J.; Carley, A.F.; Chadwick, D.; Papworth, A.J.; Burrows, A.; Kiely, C.J.; Hutchings, G.J. Direct synthesis of hydrogen peroxide from H2 and O2 using Pd and Au catalysts. Phys. Chem. Chem. Phys. 2003, 5, 1917–1923. [Google Scholar] [CrossRef]
  35. Morad, M.; Sankar, M.; Cao, E.H.; Nowicka, E.; Davies, T.E.; Miedziak, P.J.; Morgan, D.J.; Knight, D.W.; Bethell, D.; Gavriilidis, A.; et al. Solvent-free aerobic oxidation of alcohols using supported gold palladium nanoalloys prepared by a modified impregnation method. Catal. Sci. Technol. 2014, 4, 3120–3128. [Google Scholar] [CrossRef] [Green Version]
  36. Peureux, J.; Torres, M.; Mozzanega, H.; Giroir-Fendler, A.; Dalmon, J.A. Nitrobenzene liquid-phase hydrogenation in a membrane reactor. Catal. Today 1995, 25, 409–415. [Google Scholar] [CrossRef]
  37. Serpell, C.J.; Cookson, J.; Ozkaya, D.; Beer, P.D. Core@shell bimetallic nanoparticle synthesis via anion coordination. Nat. Chem. 2011, 3, 478–483. [Google Scholar] [CrossRef] [PubMed]
Nanomaterials 08 00690 sch001 550
Scheme 1. Widely accepted reaction mechanism of the hydrogenation of nitrobenzene to aniline initially proposed by Haber [7].
Scheme 1. Widely accepted reaction mechanism of the hydrogenation of nitrobenzene to aniline initially proposed by Haber [7].
Nanomaterials 08 00690 sch001
Nanomaterials 08 00690 g001 550
Figure 1. (a) Time-on-line plot for the solvent-free hydrogenation of nitrobenzene over 1% AuPd/TiO2 (MIm) catalyst. Reaction conditions: nitrobenzene: 78 mmol, catalyst: 100 mg, temperature: 90 °C, H2 pressure: 3 bar. (b) Comparison of the 1H-NMR spectra of the crude reaction mixture after 15 h without any purification and commercial aniline standard from Sigma Aldrich (>99.5% Purity).
Figure 1. (a) Time-on-line plot for the solvent-free hydrogenation of nitrobenzene over 1% AuPd/TiO2 (MIm) catalyst. Reaction conditions: nitrobenzene: 78 mmol, catalyst: 100 mg, temperature: 90 °C, H2 pressure: 3 bar. (b) Comparison of the 1H-NMR spectra of the crude reaction mixture after 15 h without any purification and commercial aniline standard from Sigma Aldrich (>99.5% Purity).
Nanomaterials 08 00690 g001
Nanomaterials 08 00690 g002 550
Figure 2. Comparison of the stabilities and reusabilities of 1% AuPd/TiO2 (MIm) and 1% AuPd/TiO2 (SIm) catalysts for the solvent free hydrogenation of NB to AN. Reaction conditions: nitrobenzene: 78 mmol, catalyst: 100 mg, temperature: 90 °C, H2 pressure: 3 bar, time: 6 h.
Figure 2. Comparison of the stabilities and reusabilities of 1% AuPd/TiO2 (MIm) and 1% AuPd/TiO2 (SIm) catalysts for the solvent free hydrogenation of NB to AN. Reaction conditions: nitrobenzene: 78 mmol, catalyst: 100 mg, temperature: 90 °C, H2 pressure: 3 bar, time: 6 h.
Nanomaterials 08 00690 g002
Nanomaterials 08 00690 g003 550
Figure 3. Rate of formation of 4-chloroaniline (CAN) and aniline (AN) during the hydrogenation of 4-chloronitrobenzene (CNB) over a 1% AuPd/TiO2 (MIm) catalyst at different temperatures. Reaction conditions: 4-chloronitrobenzene: 10 mmol, ethanol: 16 mL, catalyst: 12.5 mg, H2 pressure: 3 bar.
Figure 3. Rate of formation of 4-chloroaniline (CAN) and aniline (AN) during the hydrogenation of 4-chloronitrobenzene (CNB) over a 1% AuPd/TiO2 (MIm) catalyst at different temperatures. Reaction conditions: 4-chloronitrobenzene: 10 mmol, ethanol: 16 mL, catalyst: 12.5 mg, H2 pressure: 3 bar.
Nanomaterials 08 00690 g003
Nanomaterials 08 00690 g004 550
Figure 4. Representative HAADF-STEM images of a 1% AuPd/TiO2 catalyst prepared by (a,b) sol-immobilization; (c,d) conventional impregnation; (e,f) modified impregnation.
Figure 4. Representative HAADF-STEM images of a 1% AuPd/TiO2 catalyst prepared by (a,b) sol-immobilization; (c,d) conventional impregnation; (e,f) modified impregnation.
Nanomaterials 08 00690 g004
Table
Table 1. Effect of reaction temperature for the solvent-free hydrogenation of nitrobenzene over a 1% AuPd/TiO2 (MIm) catalyst a.
Table 1. Effect of reaction temperature for the solvent-free hydrogenation of nitrobenzene over a 1% AuPd/TiO2 (MIm) catalyst a.
CatalystsReaction Temperature (°C)Nitrobenzene (NB) Conversion (%)AN Selectivity (%)
1% AuPd/TiO2 (MIm)301>99
601197
902498
a Reaction conditions: nitrobenzene: 78 mmol, catalyst: 100 mg, H2 pressure: 3 bar, time: 2 h.
Table
Table 2. Effect of the different metals, supports, and synthetic strategies for the solvent-free hydrogenation of NB a.
Table 2. Effect of the different metals, supports, and synthetic strategies for the solvent-free hydrogenation of NB a.
EntryCatalystsConversion (%)Selectivity (%)
AnilineAzobenzeneAzoxybenzene
1AuPd/TiO2 (MIm)54980.50.9
2Au/TiO2 (MIm)39800
3Pd/TiO2 (MIm)41970.20
4AuPd/MgO (MIm)369400.5
5AuPd/C (MIm)147600
6AuPd/TiO2 (CIm)39990.40.3
7AuPd/TiO2 (SIm)389900
a Reaction conditions: nitrobenzene: 78 mmol, catalyst: 100 mg, reaction temperature: 90 °C, H2 pressure: 3 bar, reaction time: 6 h.
Table
Table 3. Selective hydrogenation of 4-chloronitrobenzene over a AuPd/TiO2 catalyst a.
Table 3. Selective hydrogenation of 4-chloronitrobenzene over a AuPd/TiO2 catalyst a.
EntryCatalystsReaction Time (h)Conversion (%)Selectivity (%)
CANAN
1AuPd/TiO2 (CIm)1968317
2AuPd/TiO2 (SIm)11007030
3AuPd/TiO2 (MIm)1.51008515
4AuPd/TiO2 (MIm) b8100928
a Reaction conditions: 4-chloronitrobenzene: 10 mmol, ethanol: 16 mL, catalyst: 12.5 mg, temperature: 60 °C, H2 pressure: 3 bar. b Reaction temperature 25 °C.

Share and Cite

MDPI and ACS Style

Qu, R.; Macino, M.; Iqbal, S.; Gao, X.; He, Q.; Hutchings, G.J.; Sankar, M. Supported Bimetallic AuPd Nanoparticles as a Catalyst for the Selective Hydrogenation of Nitroarenes. Nanomaterials 2018, 8, 690. https://doi.org/10.3390/nano8090690

AMA Style

Qu R, Macino M, Iqbal S, Gao X, He Q, Hutchings GJ, Sankar M. Supported Bimetallic AuPd Nanoparticles as a Catalyst for the Selective Hydrogenation of Nitroarenes. Nanomaterials. 2018; 8(9):690. https://doi.org/10.3390/nano8090690

Chicago/Turabian Style

Qu, Ruiyang, Margherita Macino, Sarwat Iqbal, Xiang Gao, Qian He, Graham John Hutchings, and Meenakshisundaram Sankar. 2018. "Supported Bimetallic AuPd Nanoparticles as a Catalyst for the Selective Hydrogenation of Nitroarenes" Nanomaterials 8, no. 9: 690. https://doi.org/10.3390/nano8090690

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop