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Article

Research on Carbon Footprint Accounting in the Materialization Stage of Prefabricated Housing Based on DEMATEL-ISM-MICMAC

School of Civil Engineering and Architecture, East China Jiaotong University, Nanchang 330013, China
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Author to whom correspondence should be addressed.
Appl. Sci. 2023, 13(24), 13148; https://doi.org/10.3390/app132413148
Submission received: 6 November 2023 / Revised: 6 December 2023 / Accepted: 7 December 2023 / Published: 11 December 2023

Abstract

:
This work employs the carbon emission factor method to offer real-world instances for carbon footprint accounting, allowing for a thorough analysis of the carbon footprint and important influencing elements throughout the materialization stage of prefabricated housing. To identify the 18 important influencing factors that need to be examined from the five stages of building material production, conveyance of building materials, component manufacturing, component transportation, and building, this paper applies the DEMATEL-ISM-MICMAC (Decision-Making Trial and Evaluation Laboratory–Interpretive Structure Modeling–Cross-Influence Matrix Multiplication) model based on data quantification. Following the findings, the case project’s physical phase generated a carbon footprint of approximately 4.68 × 106 kg CO2. The building materials’ production and processing phase contributed the highest carbon footprint of the entire physical phase, totaling 4,005,935.99 kg CO2, or 88.24% of the total carbon footprint. To determine the centrality and causality of the influencing factors, four major influencing factors—energy consumption of raw materials (S4), construction planning and organization (S15), transportation energy type (S6), and waste disposal (S2)—were identified using the DEMATEL approach. The influencing factor system hierarchy was divided into six levels using the ISM technique. Level L6, which comprises one influencing factor for organizing and planning, is construction planning and organization (S15). Utilizing the MICMAC technique, it was possible to identify the energy consumption of raw materials (S4) as the primary cause of the materialization phase of built dwellings’ carbon footprint. The building material production phases have the largest influence on carbon footprints, according to both case accounting and modeling research. The study’s findings can offer some conceptual guidance for the creation of low-carbon emission reduction schemes.

1. Introduction

With the rapid development of the construction industry, the environmental impact of construction is not to be underestimated. In terms of worldwide energy consumption and CO2 emissions, buildings are one of the three primary sectors (together with industry and transportation). In China, building carbon emissions makeup between 2/5 and 1/2 of all carbon emissions. The IPCC Sixth Assessment Report (AR6) Working Group III Report [1], which was made public in April 2022, states that Chapter 9 offers a thorough analysis of the world’s greenhouse gas emissions from the building industry. The building industry is on track to attain net-zero greenhouse gas emissions by 2050 if robust policy measures are put in place to support rational demand, increase efficiency in energy consumption, and stimulate the use of alternative sources of energy. This is one of the key conclusions. Existing and new constructions have enormous potential to cut emissions, and implementing climate change mitigation measures will aid in achieving the Sustainable Development Goals (SDGs) of the United Nations, as well as enhancing the building industry’s ability to respond to climate change in the future. Thus, it is thought that cutting construction emissions will be essential to reaching the long-term objective of keeping the rise in global temperature at 2 °C.
The “14th Five-Year Plan” for the development of the construction industry was released in January 2022 by the Ministry of Housing and Urban–Rural Development. It placed a strong emphasis on the rapid development of assembled buildings and the promotion of green construction techniques. It is obvious that the industrialized construction of assembled buildings, as opposed to traditional construction methods, will result in energy savings and reduced emissions. According to the “In-depth Research and Development Trend Analysis Report on the Current Situation of China’s Construction Industry (2023–2030)’’, the completed residential area accounts for the largest share of the total, accounting for 66.26% of the total in 2021, followed by the completed area of factories and buildings, with a share of 13.81%, as shown in Figure 1. As a result, China views lowering the energy usage and carbon emissions of assembled homes as a crucial first step toward achieving energy savings and emission reduction [2]. In order to develop appropriate emission reduction strategies and methods to meet the goal of reducing emissions from building, carbon footprint accounting and research into factors impacting the carbon footprint can be used to evaluate the size and trend of the carbon footprint. A carbon footprint analysis of assembled homes is therefore pertinent.
This paper focuses on the carbon footprint accounting and influencing factors of assembled homes in the materialization stage. First, the research boundary of the materialization stage of prefabricated housing is clarified. Secondly, the carbon footprint accounting model in this stage is constructed by adopting the carbon emission factor method. From an engineering management perspective, the factors that impact carbon footprints are thoroughly examined, and the internal structure of these factors is analyzed with the DEMATEL-ISM-MICMAC model, and then actual cases are introduced to verify the feasibility of the method. The study proposes a systematic carbon footprint model and influencing factors analysis method for the materialization stage of prefabricated housing, which provides a reference for low-carbon decision-making in assembled buildings. It also provides theoretical support for the administration’s empirically established policies to reduce greenhouse gas emissions from the building industry.

2. Literature Review

2.1. Carbon Footprint Accounting Methods

Globally, many cities have committed to modernizing their structures. Complexes with a small carbon footprint [3] and constructed buildings have drawn significant interest from academics both domestically and internationally as a crucial method to minimize carbon. Carbon footprint accounting is an effective way to evaluate greenhouse gases, but there is no uniform measurement standard yet. Based on the real measurement technique, Wang [4] created an online real-time CO2 in thermal power unit monitoring model, making use of the system’s online detection approach and using data from on-site inspections to account for carbon emissions from thermal power units. To determine the nation’s proportionate share of carbon emissions from the building industry, Jonas [5] evaluated the energy use and emissions of carbon in the Irish building industry using the substance regulation approach. Meng [6] calculated the net production of CO2 from wastewater treatment data based on the treatment process of photosynthetic bacteria and the material balance principle. Zhang [7], Jiang [8], Sun [9], and Lou [10] used the emissions of the carbon dioxide coefficient to calculate the carbon footprint of existing buildings at the emergence stage.
For studies on carbon footprint accounting, Matilainen [11] evaluated the carbon emissions of various options using a commercial structure as a case study, examined the patterns of consumption of energy and carbon emissions of various building design options, and examined the connection between energy expenditure and carbon emissions. Jeong [12] estimated the carbon emissions coming from the building components used during construction after studying six apartments of varying sizes, with the building size acting as a variable. Dodoo [13] examined the carbon emissions produced by an eight-story wooden frame structure across its entire life cycle. Biswas [14], utilizing the life cycle assessment (LCA) method, found that implementing an academic construction management strategy reduced the structure’s energy use and emissions of greenhouse gases. Sim [15] compared the energy usage of steel-frame, concrete-frame, and wood-frame buildings to examine the connection between energy use and carbon emissions. Yi [16] presented a technique known as stochastic carbon estimation for estimating the unpredictable nature of GHG emissions. The emissions of carbon dioxide from building materials were examined by Arrigoni [17]. Among other things, Kanafani [18] examined the carbon emissions of 61 Danish construction sites according to how much energy they used.
Upon reviewing the findings of worldwide research on the calculation of carbon footprints, while there are several ways to account for the carbon footprint of construction, the field survey method, structural balance method, and carbon emission coefficient method are the ones with the greatest application range.

2.2. Carbon Footprint Accounting Boundary

Currently, the majority of academics, both domestically and internationally, use the complete life cycle concept to calculate the building’s carbon emissions, investigate the sources of the emissions for the building’s entire life cycle or just a particular stage, and evaluate the building’s environmental impact. For research on the full life cycle, Bonamente [19] examined the stages of pre-production, manufacture, assembly, use, and service life, adopting a parametric model and the whole life cycle approach. Cho [20] conducted a comparative study comparing conventional and low-carbon buildings, breaking down the building’s entire life cycle into four phases: the manufacture of materials for building, onsite development, operation, and demolition, employing a life cycle assessment methodology. Tumminia [21] investigated the energy efficiency and environmental effects of prefabricated construction modules in Italy. Dong [22] produced an LCA model driven by carbon emission reductions for each of the six phases in the life cycle of prefabricated temporary housing. Teng [23] provided evidence of prefabrication to reduce carbon emissions through a case study based on the whole life cycle theory. Mei [24] separated a building’s complete life cycle into five phases: designing and planning the structure, collecting the building resources, construction, operation, and demolition. Gao [25] quantified a building in Shenzhen by establishing a full life cycle evaluation model for assembly buildings. Zheng [26] developed a framework for accounting for carbon dioxide during the construction, use, and abandonment phases of the construction process, using a complete life cycle methodology to assess its impact on the total amount of carbon emissions from the structure. For research on the physical phase aspect, to make carbon emission calculations, Tavares [27] separated the construction phase of prefabricated elements into three phases: material manufacturing and transit, component fabrication and delivery to the spot, and on-site assembly. Gao [28] used the process inventory analysis method, combined with the characteristics of assembled concrete buildings, to divide the materialization phase into building material extraction and production, factory production, transportation, and assembly construction phases. Liu [29] divided the materialization stage into prefabricated component production and processing, logistics and transportation, and on-site construction and installation stages, and then carried out carbon footprint analysis. Ma [30] calculated the carbon footprint after looking at the variables influencing the greenhouse gas emissions of completed structures during the various phases of industrial manufacturing, transportation and shipping, and assembly construction. Wang [31] established a carbon emission model for metro civil engineering to quantify the carbon emissions in each physical stage.
Scholarly investigations on assembled houses have progressively garnered prominence, coinciding with the rapidly expanding assembled building industry in China. When deciding the border of the carbon footprint calculation, the majority of academics employ all facets of the life cycle philosophy to compute carbon emissions for the whole life cycle of assembled houses. They neglect to take into account the fact that the materialization stage, which is a critical stage in determining carbon emissions, can roughly replace the entire life cycle while lowering the computation amount. Subsequent examination of the literature reveals that the materialization phase can be further subdivided into the following: the building material production phase, the conveyance of building materials phase, the component manufacturing phase, the component phase of transportation, and the building phase.

2.3. Carbon Footprint Impact Factors

Regarding the impact factors of the carbon footprint, Li [32] employed structural equation modeling to examine the pertinent influencing components and adopted the carbon dioxide emission factor approach to account for greenhouse gas emissions throughout the assembly construction civilization phase. Shang [33] utilized BIM technology to achieve the completion of the building’s carbon balance. Before building the corresponding BIM model, the influencing variables for material mobility were identified. Using BIM technology, these factors were categorized, which allowed for the resolution of the issues of inadequate carbon storage and inadequate carbon balance following carbon balance. Zhao [34] identified 23 factors affecting carbon emissions of assembled buildings and calculated the importance of these factors and their relationship with each other using the DEMATEL-ISM model. Ding [35] used the DPSIR model to construct an assessment system for the factors affecting carbon emissions of assembled buildings, which included identifying drivers, applying pressure, observing the state, evaluating the impact, and taking response measures. Then, the improved TOPSIS model was applied to empirically study the carbon emission-influencing factors of assembled buildings in Jilin province. To examine the greenhouse gas -financing elements of assembled buildings in various stages, Wang [36] separated the building into five stages, such as deciding, arranging, and construction, based on every phase of the cycle. Zheng [37] utilized the entropy weight method in conjunction with explanatory structural modeling to determine the primary factors influencing the greenhouse gas emissions of assembled buildings. The carbon dioxide emissions factors of formed buildings were examined from five perspectives, including social, economic, demographic, and environmental, to promote the environmentally conscious growth of collected buildings. Ding [38] took prefabricated components as the research object, established four core factor models, including policy, market, technology, and design, and used structural equation modeling to reveal the relationship between prefabricated components that are jointly influenced by multiple factors. Zhan [39] focused on the choice of components during the manufacturing phase of construction supplies, the use of energy, the storage of materials, and the emission of carbon dioxide, and proposed six fundamental assumptions. He used an empirical analysis and a review of the literature to study the construction and development of an apartment building in Beijing. Then, using structural equation modeling, the many variables that assembly buildings are subjected to during the building material production stage were theoretically justified. Du [40] In this paper, structural equation modeling is used to explore the key factors affecting carbon emissions from a supply chain perspective. Jiang [41] examined the primary causes of carbon dioxide emissions from the standpoint of stratified variability using an improved geodetic sensor tool.
Most scholars have studied the factors affecting carbon emissions either from the perspective of the entire construction industry, from the whole life cycle of a building, or from the operation stage. There are relatively limited studies on the factors that influence carbon emissions during the materialization stage, although this stage has the highest amount of carbon dioxide emissions throughout the building lifespan cycle. Without taking into account additional effects connected to carbon sources, most of the current research on the topic uses carbon emissions in both the physical and chemical phases to calculate the main impact factors.

3. Materials and Methods

3.1. Carbon Footprint Accounting Boundaries and Pathways

In this paper, we mainly account for the carbon footprint of the materialization stage of prefabricated housing, so we divide the materialization stage into four stages, namely, the processes involved in the building material production phase, conveyance of building materials phase, component manufacturing phase, component phase of transportation, and the building phase, as shown in Figure 2.

3.2. Model of Accounting for Carbon Footprint in the Materialization Stage of Prefabricated Housing

CO2 emissions make up the majority of the carbon footprint associated with the assembly phase of prefabricated structures. For this research, the carbon dioxide footprint is characterized as the amount of CO2 emissions. Using the carbon emission coefficient approach and system boundary setup, the carbon dioxide and greenhouse gas emissions of the prefabricated building assembly phase were calculated.
E c = E c 1 + E c 2 + E c 3 + E c 4 + E c 5
In Equation (1), E c is the total carbon footprint, and E c 1 , E c 2 , E c 3 , E c 4 , E c 5 are the carbon emissions of the building material production phase, conveyance of building materials phase, component manufacturing phase, component phase of transportation, and the building phase, respectively.
E c 1 = i = 1 n Q i F i
In Equation (2), Q i represents the total mass of the i material and F i represents the emission factor of the i material.
E c 2 = j = 1 m i = 1 n D i , j × Q i × F j
In Equation (3), The number of ways to carry construction supplies is represented by the symbol m , and D i , j denotes the transportation distance of transporting material i using transportation mode j . F j represents the factor of carbon dioxide emissions for transportation mode j .
E c 3 = h = 1 s g = 1 r E g , h 1 × V g × F h + g = 1 r L g 1 × V g × F L
In Equation (4), r is the number of types of prefabricated components produced, S is the number of types of energy consumed, E g , h 1 is the consumption of energy h for the production of prefabricated components g per unit volume, V g is the volume of prefabricated components g , F h is the carbon emission factor for energy h , L g 1 is the consumption of labor for the production of prefabricated components g , and F L is the carbon emission factor for the activities of personnel.
E c 4 = j = 1 p g = 1 r D g , j × Q g × F j
In Equation (5), p is the number of types of modes of transportation used to transport the component to the construction site, D g , j is the distance transported by transporting the component g by mode j , and Q g is the total mass of the g component.
E c 5 = h = 1 w g = 1 r E g , h 2 × V g × F h + g = 1 r L g 2 × V k × F L
In Equation (6), w is the number of energy types consumed, E g , h 2 is the consumption of energy h for the construction of a unit volume of prefabricated g components, V g is the volume of prefabricated g components, and L g 2 is the labor consumption for the construction of prefabricated g components.

3.3. A Model for Assessing the Impact Factors of Carbon Footprint Accounting in the Materialization Phase of Prefabricated Housing

In order to make clear the connections between the elements that influence the carbon footprint of prefabricated housing during the materialization stage, as well as the extent to which each component influences the carbon footprint of assembled houses during this stage, in this study, we propose to use the DEMATEL-ISM-MICMAC approach to build a model of the factors impacting the carbon footprint during this stage of prefabricated housing. First, we asked 12 experts from colleges and universities, design institutes, prefabricated component factories, and construction companies to screen the initial influencing factors and derive the indicator system based on the data and indicator system required by the DEMATEL-ISM-MICMAC method. Next, we invited 20 scholars of assembled buildings and carbon footprint researchers to score the indicators and derive the raw data. Additionally, then the DEMATEL method will be employed to determine the centrality and causality of each influencing factor. Secondly, the contextual link between the influencing factors provided the basis for the structural self-interaction matrix (SSIM), which was then transformed by SSIM to obtain the reachability matrix. Additionally, an ISM recursive model of influencing factors will be established to provide a structured representation of these disordered factors. Finally, based on the reachability matrix, the MICMAC model of influencing factors will be developed, and the driver-dependency diagram for each influencing factor will be generated. Each influencing factor will be categorized and analyzed based on its characteristics. Specific steps are illustrated in Figure 3.

3.3.1. Construction of an Indicator System for Impact Factors

Using the Web of Science and China Knowledge Network databases, the terms “prefabricated housing” and “carbon footprint” were first searched. Twenty-four influencing elements were first found concerning the physical stage of assembled houses, which were broken down into five dimensions. Second, twelve experts from prefabricated component factories, construction companies, design institutes, and universities were provided with the opportunity to screen the preliminary indicators of influencing factors using the Delphi method. Information on the group of experts is shown in Table 1.
After several rounds of discussion and research by the expert group, 18 influencing factors were identified, and an indicator system of carbon footprint-influencing factors for assembled housing was established, as shown in Table 2.

3.3.2. DEMATEL-ISM-MICMAC Analysis

DEMATEL can visualize the complex relationships among the elements using icons, matrix tools, and scatter plots to clarify the importance of each element to the whole system. ISM is mainly used to summarize the binary relationships among the factors and explain the system hierarchy using concept mapping-directed topology diagrams. System elements are categorized using MICMAC analysis; in this paper, the MICMAC model of influencing factors is constructed based on the reachability matrix, the driving force-dependency diagram of each influencing factor is obtained, and each influencing factor is categorized and analyzed based on its features.
The following is the precise process of investigating carbon footprint-influencing variables during the materialization stage of prefabricated housing utilizing the DEMATEL-ISM-MICMAC approach.
Step 1. Using the system of carbon footprint-influencing elements in the materialization stage of prefabricated housing derived using the Delphi method, the direct impact relationship matrix is determined:
B = b i j n × n
Step 2. Normalizing the matrix B yields the matrix C , such that C i j lies in the interval [0, 1].
C = B max 1 i n j = 1 n b i j
Step 3. The integrated impact matrix is solved to clarify the degree of influence that the influencing factors on the carbon footprint of the materialization phase of the assembled house have on each other, and to calculate the total influence, the category attributes, and the degree of importance of each influencing factor.
T = C 1 + C 2 + C n = C I C n 1 I C
where I is the unit matrix, and since C i j lies in the interval [0, 1], C n 1   n 0 as n . Therefore,
T = C I C 1
Step 4. In solving the structural self-interaction matrix (SSIM), by contrasting the elements with one another, a relationship between variables S i and S j is established. This indicates that it is unclear if S i influences S j , or vice versa, in terms of the relationship’s importance. As seen in Table 3, we employed four notations to determine the contextual link between the two sub-variables ( S i and S j ) under investigation.
Step 5. In solving the reachability matrix F , which is created by extracting the reachability matrix from SSIM, the reachability matrix represents the final relationship between variables in binary form. The binary numbers 0 and 1 take on the role of the numerous relationships between variables that were formerly represented by the symbols V, A, X, and O in SSIM. The reachability matrix F can be obtained by applying the following criteria to the SSIM variables V, A, X, and O. The detailed steps may further be found in paper [43,44].
  • If the SSIM’s S i , S j entry is ‘V’, the reachability matrix’s S i , S j entry becomes 1, and the S j , S i entry becomes 0.
  • If the SSIM’s S i , S j entry is ‘A’, the reachability matrix’s S i , S j entry becomes 0, and the S j , S i entry becomes 1.
  • If the SSIM’s S j , S i entry is ‘X’, the reachability matrix’s S i , S j entry becomes 1, and the S j , S i entry similarly becomes 1.
  • If the SSIM’s S i , S j entry is ‘O’, the reachability matrix’s S i , S j entry becomes 0, and the S j , S i entry similarly becomes 0.
Step 6. R S i refers to the reachability set of S i and A S i represents the antecedent set of S i . The reachability set R S i , the antecedent set A S i , and the intersection set are identified through the reachability matrix F , and the matrix is hierarchically processed to construct a multilevel recursive structural model of the carbon footprint-influencing factors in the materialization stage of prefabricated housing.
R S i A S i = R S i
Step 7. The dependency and driving force are plotted. Equations (12) and (13) are applied to obtain the driving force and dependency of the matrix.
D j = j = 1 n a j m , j = 1 , 2 , 3 , , n
R j = i = 1 n a j m , j = 1 , 2 , 3 , , n
where a i j m is the i row and j column element of the reachability matrix F ; D i is the i row sum of the reachability matrix F , and R j is the j column sum of the reachability matrix F .

4. Case Study

4.1. Project Synopsis

The project’s location is depicted in Figure 4, and the study’s sample was the assembled dwelling No. 4 of that project in Cixi, Ningbo City. The concrete shear barrier structure of this 28-story residential building has a total floor area of 12,389.71 square meters and a height of 84.4 m. This residential building is a high-rise residential building, of which floors 5–28 are standard floors. The assembly rate is 43%. It should be noted that the first floor is used as a garage, the impact of which is not considered in this study.

4.2. Carbon Footprint Accounting

Equations (1)–(6) are used to compute each stage’s carbon footprint. The results are shown in Table 4.
About 4.68 × 106 kg CO2 was produced during the physical phase of this example, resulting in a 377.98 kg CO2 carbon footprint on each square meter of floor surface. Construction material production and processing had the largest carbon footprint, followed by on-site construction, building material transportation, prefabricated component transportation, and prefabricated element processing. Upon examining solely the carbon footprint accounting of the materialization stage, we discovered that the manufacture and processing of building materials are the primary targets for reducing carbon emissions. The reinforcement of concrete and steel, two common building materials, currently accounts for each of the top two greenhouse gas emissions.

4.3. Carbon Footprint Influence Factor Analysis Based on DEMATEL-ISM-MICMAC

This study classifies the influential factors and assigns an assessment to each one. Five levels are identified for S i i = 1 , 2 , , 4 , and the values 0 to 4 assigned to each level quantitatively represent the degree of influence between the factors: 0 represents a very small influence, 1 represents a small influence, 2 represents a moderate influence, 3 represents a large influence, and 4 represents a very large influence. We invited 20 scholars and carbon footprint researchers in the field of assembled buildings to participate in scoring the influencing factors, comparing the influence of one factor on another, and evaluating the correlation between the carbon footprint factors of assembled homes. The arithmetic mean method was used to average expert scores and create an initial impact matrix for carbon footprint factors in assembled homes.

4.3.1. Analysis of DEMATEL Results

Applying Equations (9) and (10) to the direct impact matrix derived from the experts’ scores yields an integrated impact matrix T , as shown in Table 5.
The integrated impact matrix T was processed using MATLAB R2022b software to determine the degree of influence, degree of being affected, causality, and centrality. The centrality was then ranked. As shown in Table 6.
The centrality–causality diagram is depicted according to Table 6 (Figure 5).
(1)
Regarding the extent of impact, the top three factors are raw material energy consumption (S4), construction planning and organization (S15), transportation energy type (S6), and waste disposal (S2). This indicates that these three factors have the greatest importance in influencing the other factors.
(2)
In terms of centrality, the three factors of transportation distance (S7), packaging and containers (S11), and transportation tool selection (S5) have larger values of centrality. Therefore, the carbon footprint in the materialization stage of prefabricated housing should focus on the management of building material transportation.
(3)
The causal factors are, in descending order, construction planning and organization (S15), raw material energy consumption (S4), packaging and containers (S11), component production process (S8), construction assembly (S17), transportation emission factors (S14), and losses during construction (S18). These factors are the causal factors in the carbon footprint of the materialization phase of the assembled house, and should be given high priority. Among them, packaging and containers (S11) belong to the prefabricated component processing stage, demonstrating that the carbon footprint of the materialization stage of constructed dwellings depends on packaging and containers.
(4)
The top three resultant factors are material selection and production (S1), waste disposal (S2), and type of energy transportation (S6), suggesting that at the materialization stage of completed houses, these three parameters are more likely to be modified by other aspects in the carbon footprint process.

4.3.2. Analysis of ISM Results

The contextual interactions among the identified carbon footprint-influencing variables may vary in degree. The contextual linkages between the carbon footprint-influencing elements yield SSIMs in accordance with step 4 of the ISM technique. Such links can be detected using ISM in order to derive a relationship model. According to expert comments and the impact of each piece on the other, contextual linkages are created.
For example, factor S1 (“material selection and production”), is compared with factor S10 (“production size and volume”) for their contextual relationship. S10 influences S1, hence the contextual relationship of ‘A’ is considered. In a similar vein, other contextual linkages can be inferred, and the ensuing matrix can be filled by comparing the carbon footprint influencers S1–S18. The links between the effects of carbon footprints are displayed in Table 7.
The reachable matrix F is formed using the binary numbers ‘1’ and ‘0’. The different symbols used to represent contextual relationships (‘V’, ‘A’, ‘X’, and ‘O’) can be replaced by ‘1’ and ‘0’ in accordance with the previously established principles, as outlined in step 5. The reachability matrix F is shown in Table 8.
The reachability series, the antecedent set, and the intersection set are determined from the reachability matrix F , as shown in Table 9.
To establish the carbon footprint influence factors of the stage of materialization of the prefabricated housing hierarchy framework, as depicted in Figure 6, the reachable matrix f processing is used to obtain the reachability set R S i , the antecedent set A S i , and the intersection set. Then, Formula (11) is applied based on the outcomes of the hierarchy’s priority division to collect five layers.
(1)
L6 belongs to the deep-level factor, which should pay great attention to construction planning and organization (S15).
(2)
L1 belongs to the shallow sub-factors, and the issues at this level primarily pertain to the delivery of prefabricated components and the production and processing of construction materials, indicating that these two phases will directly affect the manufactured home’s carbon footprint.
(3)
L2 to L4 belong to the middle-level factors, and they will have an impact on the shallower-level factors. Among them, transportation tool selection (S5) and transportation distance (S7) have a strong correlation. Therefore, in the greenhouse gas emissions investigation of the materialization stage of prefabricated housing, it is imperative to enhance the handling of building material transportation in order to reduce the carbon emissions of the building process.

4.3.3. Analysis of MICMAC Results

Based on the reachability matrices, the drivers and dependencies of the matrices were obtained using the application of Equations (12) and (13) (Table 10).
Dependency versus driver graphs were plotted according to Table 10 (Figure 7).
(1)
As illustrated in Figure 7, the first quadrant belongs to the correlation factors; only transportation distance (S7) is on the border of the correlation and dependence factors, with a high driving force and a high degree of dependence, indicating that this factor has a considerable influence on the carbon footprint of the physical stage of prefabricated housing, but it is also susceptible to the influence of other factors. It is an unstable factor, and its change will cause strong changes in other factors in the system.
(2)
the energy consumption of raw materials (S4), component production process (S8), and construction planning and organization (S15) are located in the second quadrant, indicating that they have a high degree of drive and a low degree of dependence and are independent factor sets.
(3)
These elements become the deep core factors driving the carbon footprint of the physical phase of constructed homes because they have a large impact on the other variables while being less impacted by them; the third quadrant belongs to the autonomous factors of equipment efficiency (S3), waste and wastewater treatment (S9), production size and volume (S10), packaging and containers (S11), efficiency of component transportation (S12), losses during transportation (S13), transportation emission factors (S14), construction assembly (S17), and wear and tear during construction (S18). These are nine factors with low dependency and driving force, and although relatively independent, they directly affect the carbon footprint of the stage at which prefabricated housing is objectified, and are influential factors that cannot be ignored.
(4)
The fourth quadrant belongs to dependent factors, including material selection and production (S1), waste disposal (S2), transportation tool selection (S5), type of transportation energy (S6), and construction energy consumption (S16). They are classified as contingent variables because they are highly dependent on other variables yet lack a strong driving factor. These should be regulated by keeping an eye on changes in other factors that affect the carbon footprint of assembled dwellings as they occur.

5. Discussion

The creation of prefabricated housing is the primary path for potential construction development. As housing makes up a significant portion of a structure, calculating carbon footprints and investigating their effect factors is a crucial step in advancing the development of prefabricated housing. The carbon footprint-influencing factors have been identified in the five stages of the building material production phase, conveyance of building materials phase, component manufacturing phase, component phase of transportation, and the building phase. They are centered on the carbon footprint procedure in the materialization stage of gathered buildings from the perspective of engineering administration, incorporating the distinctive features of the materialization stage, and provide practical engineering initiatives that use the carbon dioxide emission factor approach to calculate carbon footprints. The findings of the real project are in line with the theoretical assessment.
It was discovered that the production and processing of building components primarily determined the objectification phase of the constructed home’s carbon footprint. Building professionals will find this study very useful in swiftly identifying the aspects influencing the carbon footprint of prefabricated housing. Furthermore, the research findings can be used to determine priorities for corresponding reductions in emissions, and to direct the development of low-carbon buildings.
The carbon emission factor method, with its easily comprehensible principles and practical data collection, is a rather comprehensive and scientific procedure for accounting for carbon footprints. To determine the centrality and cause and effect of each influential element, the DEMATEL approach is utilized to identify the reasonable connection and degree of importance between the factors. To attempt to expand on the hierarchical arrangement and general connection of carbon dioxide footprint-influencing factors, the combined ISM and MICMAC method is applied to determine the deep essential factors, important over-factors, and project-influencing variables related to carbon footprint in the stage of the materialization of prefabricated housing.

6. Conclusions

The research object for this study’s carbon footprint measurement was an apartment complex in Cixi City, Ningbo City, Zhejiang Province, China. The carbon footprint of the residence’s materialization stage was calculated using the carbon emission factor method. To find out more about the factors influencing the carbon footprint when the prefabricated dwelling is materialized, the DEMATEL-ISM-MICMAC model was implemented. The study’s particular findings are listed below.
(1)
For the materialization stage of the prefabricated housing, the carbon footprint of a residential home in Cixi City is calculated using the carbon emission coefficient approach [43]. The carbon footprint of the house throughout its physical phase was approximately 4.68 × 106 kg CO2, and it was 377.98 kg CO2 per square meter of floor area. The building material production phase, the building phase, the conveyance of building materials phase, the component phase of transportation, and the component manufacturing phase are the phases in order of their carbon footprint. The stage of building material creation and processing is the key to minimizing carbon emissions, rather than the outputs of attention. At this point, actions can be taken to minimize material waste, such as giving priority to construction materials derived from low-carbon waste or raw materials, enhancing the productivity of manufacturing machinery, and implementing sensible low-carbon waste disposal techniques.
(2)
By using DEMATEL analysis, it is determined that three factors—transport distance (S7), packaging and containers (S11), and transportation tool selection (S5)—have large centrality values. As a result, the management of building material transport should be the primary focus of the materialization stage of prefabricated housing to minimize its carbon footprint. Construction planning and organization (S15), the energy consumption of raw materials (S4), packaging and containers (S11), the component production process (S8), construction assembly (S17), transportation emission factors (S14), and wear and tear during construction (S18) are listed in order of causality. Among these, packing and containers (S11) are associated with the prefabricated element-processing step, suggesting that they are necessary to minimize the environmental impact of the constructed house’s materialization stage.
(3)
The transportation tool selection (S5) and transportation distance (S7) of L2 were found to have a strong correlation using ISM analysis. It was also found that in the carbon footprint assessment of the manufacturing phase of prefabricated housing, the logistics for the transportation of building supplies needed to be strengthened to reduce the carbon emissions connected with the building procedure.
(4)
The energy consumption of raw materials (S4), component production process (S8), and construction planning and organization (S15) were found to have a strong drive and low reliance, respectively, and were classified as independent factors based on the results of the MICMAC study. They are the primary elements influencing the objectification phase of the prefabricated housing’s carbon footprint, having a considerable impact on other aspects while being less influenced by them.
The production and processing of construction materials have the biggest influence on the carbon footprint of the objectification phase of constructed dwellings, according to both the simulation DEMATEL-ISM-MICMAC study of the contributing elements and the carbon footprint measurement of a construction endeavor in Cixi City. Construction planning and organization, equipment efficiency, and material generation and selection can all be emphasized to reduce carbon emissions. Even if the stages of prefabricated component manufacturing and shipping have less of an effect on the materialization stage’s carbon footprint, they should not be disregarded. The materialization stage of prefabricated housing has a higher carbon footprint due to several factors, such as the construction assembly process, production scale and number of batches, component transportation packaging, and containers for shipping. These factors must be optimized to achieve carbon emission reduction effects.
It is important to acknowledge the limitations of this study, though. Only 18 influencing factor indications were retrieved for this research’s evaluation of the materialization stage of prefabricated housing, which has five sub-stages with influencing variables comprising numerous aspects. It is important that future research take into account the influencing aspects of various materialization stages of prefabricated housing carbon footprints in an all-encompassing manner. Secondly, there are certain difficulties with the tiny sample of real cases in this research. In later research, additional instances are included to confirm the practical implementation of the model. The impact of the experts’ preferences and their expertise level on the matrix acquisition results was disregarded when experts were invited to rank the numerous influencing elements in the direct influence matrix acquisition method. Future marking may take into account a mix of subjective and objective methods to address this problem.

Author Contributions

Conceptualization, W.L.; Methodology, W.L. and Q.H.; Funding acquisition, W.L.; Supervision, W.L. and Q.H.; Validation, W.L. and Q.H.; Writing—original draft, Q.H.; Writing—review and editing, W.L. and Q.H. All authors have read and agreed to the published version of the manuscript.

Funding

National Natural Science Foundation of China project (Project number: 72261012); Jiangxi Provincial Social Science “14th Five-Year” Fund Project (Project number: 22GL16); Jiangxi Provincial Department of Education Science and Technology Research Project (Project number: GJJ2200648).

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

The data presented in this study are available on request from the corresponding author. The data are not publicly available due to privacy.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Percentage of housing completions by national construction firms, 2021.
Figure 1. Percentage of housing completions by national construction firms, 2021.
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Figure 2. Cause-and-effect diagram for a carbon footprint.
Figure 2. Cause-and-effect diagram for a carbon footprint.
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Figure 3. Impact factor assessment process.
Figure 3. Impact factor assessment process.
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Figure 4. Geographic location of Cixi City.
Figure 4. Geographic location of Cixi City.
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Figure 5. Centrality–causality degree diagram.
Figure 5. Centrality–causality degree diagram.
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Figure 6. ISM recursive structure diagram of carbon footprint-influencing factors in the materialization stage of prefabricated housing.
Figure 6. ISM recursive structure diagram of carbon footprint-influencing factors in the materialization stage of prefabricated housing.
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Figure 7. MICMAC classification chart of carbon footprint-influencing factors in the materialization phase of prefabricated housing.
Figure 7. MICMAC classification chart of carbon footprint-influencing factors in the materialization phase of prefabricated housing.
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Table 1. Specialist information.
Table 1. Specialist information.
Expert TypeWork UnitTitleAccess TimeAccess Mode
Faculty Specialist ATongji UniversityProfessorNovember 2022E-mail
Faculty Specialist BBeijing Jiaotong UniversityProfessorNovember 2022E-mail
Faculty Specialist CNanchang UniversityProfessorNovember 2022On-site
Faculty Specialist DEast China Jiaotong UniversityProfessorNovember 2022On-site
Operations Manager EJinhui Construction Group Co.Senior
Engineer
December 2022On-site
Operations Manager FChina Construction 5th Engineering BureauSenior
Engineer
December 2022E-mail
Operations Manager GChina Construction 3rd Engineering BureauSenior
Engineer
December 2022On-site
PC Plant Manager HPinson New Building Materials Co.Senior
Engineer
December 2022Telephone interview
PC Plant Manager ITonghua Building Materials Technology Co.Senior
Engineer
January 2023Telephone interview
Operations Manager JHousing and Urban-Rural Development BureauSenior
Engineer
January 2023On-site
PC Transportation Manager KChina Railway 25th Bureau GroupSenior
Engineer
January 2023E-mail
PC Transportation Manager LLiouhe Xunjie Logistics Co.Senior
Engineer
January 2023E-mail
Table 2. Indicator system for the elements that affect the prefabricated home industry’s ability to materialize its carbon footprint.
Table 2. Indicator system for the elements that affect the prefabricated home industry’s ability to materialize its carbon footprint.
Dimension of AnalysisFactorsExplanation
The building material production stageMaterial selection and production S1Different building materials have different carbon footprints. Choosing materials with a lower carbon footprint, such as recycled materials or low-carbon concrete, can reduce a building’s carbon footprint.
Waste disposal S2Waste materials generated during production and construction need to be disposed of. Proper waste management can reduce adverse environmental impacts, including carbon emissions.
Equipment efficiency S3The energy efficiency and effectiveness of equipment used in the production and processing of building materials affect carbon emissions. The use of efficient equipment and tools can reduce energy consumption and carbon emissions.
Energy consumption of raw materials S4The production and processing of construction raw materials requires energy, including electricity and fuel. The use of electricity from renewable sources and production processes that optimize energy consumption can reduce energy-related carbon emissions.
Conveyance of building materials phaseTransportation tool selection S5Different types of transportation generate different levels of carbon emissions. Choosing low-carbon means of transportation, such as electric vehicles and efficient trucks, can reduce carbon emissions during transportation.
Type of transportation energy S6The use of different types of fuels or energy sources can also affect carbon emissions. Choosing to use renewable energy or low-carbon fuels can reduce carbon emissions during transportation.
Transportation distance S7Longer transportation distances lead to more fuel consumption and carbon emissions. Optimizing the supply chain, choosing manufacturers close to construction sites, and reducing transport distances can reduce carbon emissions.
Component manufacturing phaseComponent production process S8Different production processes can have an impact on carbon emissions. Some production processes may require high temperatures or chemical treatments, which can lead to higher carbon emissions.
Waste and wastewater treatment S9The production of prefabricated components may generate waste materials and wastewater, and additional carbon emissions may be generated during the treatment and disposal of these wastes.
Production size and volume S10Large-scale production may be more efficient than small-scale production, and appropriate mass production can reduce carbon emissions per component.
Components’ phase of transportationPackaging and containers S11Packaging and containers for precast components also affect carbon emissions. Excessive packaging increases energy consumption and waste generation, and choosing lightweight packaging materials can reduce carbon emissions.
Efficiency of component transportation S12The efficiency of transportation has a direct impact on carbon emissions. Carbon emissions can be reduced by adopting rational transportation plans and routes to avoid unnecessary delays and waiting.
Losses during transportation S13During transportation, building materials may be subject to wear and tear due to shocks and vibrations. This may result in the need for additional production and transportation, thus increasing carbon emissions.
Transportation emission factors S14Emissions from transportation are also an important factor. For example, the emission standards and technical status of trucks and transport vehicles affect the level of carbon emissions.
The building phaseConstruction planning and organizationS15Unreasonable construction planning and organization may lead to unnecessary duplication of work, additional energy consumption, and carbon emissions.
Construction energy consumption S16On-site construction requires the use of energy, such as electricity and fuel, for mechanical equipment, lighting, heating, cooling, and so on. The use of non-renewable energy sources has a corresponding carbon footprint.
Construction AssemblyS17Assembly of prefabricated components is a critical process in the construction of assembled buildings, affecting the schedule and accuracy [42].
Wear and tear during construction S18Losses may occur during on-site construction, such as wasted materials, energy, and time, which may result in the need for additional resources and energy, thus increasing carbon emissions.
Table 3. ISM symbols for describing interrelationships between factors.
Table 3. ISM symbols for describing interrelationships between factors.
SymbolicConnotation
OFactor S i and factor S j are mutually unrelated.
XFactor S i and a reciprocal effect on factor S j .
VFactor S i has a direct effect on factor S j .
AFactor S j has a direct effect on factor S i .
Table 4. Carbon footprint.
Table 4. Carbon footprint.
PointCarbon Footprint/kg CO2Percentage
The building material production stage4,005,935.9988.24%
Conveyance of building materials phase60,011.381.28%
Component manufacturing phase18,451.30.39%
Components’ phase of transportation30,118.570.64%
The building phase442,508.319.45%
Overall amount4,683,025.55100%
Table 5. The integrated impact matrix T .
Table 5. The integrated impact matrix T .
FactorsS1S2S3S4S5S6S7S8S9S10S11S12S13S14S15S16S17S18
S1020012000320000000
S2000003000031100100
S3330033211141200000
S4331043343333300232
S5341004323120200100
S6030000000021100100
S7330043024120200302
S8220242403320200310
S9200020200311000000
S10400000000010300330
S11341024311001200102
S12020003000000300000
S13010001100001000300
S14220012000030300210
S15231433343123100412
S16220032200020300001
S17110311331100000304
S18330033402013100230
Table 6. Calculation results of influence, cause and centrality of impact factors, and centrality ranking.
Table 6. Calculation results of influence, cause and centrality of impact factors, and centrality ranking.
FactorsDegree of InfluenceDegree of Being AffectedCausalityCentralityCentrality Ranking
S10.3611.261−0.9001.62210
S20.3191.555−1.2351.8745
S30.8940.1540.7401.04816
S41.6750.2641.4121.9394
S50.9491.158−0.2092.1073
S60.2771.588−1.3111.8666
S71.0851.130−0.0452.2151
S81.1980.5850.6121.7837
S90.4300.797−0.3671.22714
S100.5120.664−0.1521.17615
S110.9221.202−0.2802.1232
S120.2380.551−0.3130.78917
S130.2521.136−0.8841.38813
S140.5740.0000.5740.57418
S151.6570.0001.6571.6579
S160.6411.110−0.4681.7518
S170.9960.3910.6051.38812
S181.0480.4850.5631.53411
Table 7. Structural self-interaction matrix (SSIM).
Table 7. Structural self-interaction matrix (SSIM).
FactorsS18S17S16S15S14S13S12S11S10S9S8S7S6S5S4S3S2
Material selection and production S1OOOOOOOAAOOOAAOAA
Waste disposal S2OOAOOAAAOOOOAOOA
Equipment efficiency S3OOOOOAAVAAAAVVO
Energy consumption of raw materials S4AAXOOVVVVVVVVV
Transportation tool selection S5OOAOOAOAAAAVV
Type of transportation energy S6OOAOOAAAOOOO
Transportation distance S7AOVOOAOAAVA
Component production process S8OAVOOAOXVV
Waste and wastewater treatment S9OOOOOOAAA
Production size and volume S10OAAOOAOA
Packaging and containers S11AOAOOAA
Efficiency of component transportation S12OOOOOA
Losses during transportation S13OOAOO
Transportation emission factors S14OAAO
Construction planning and organization S15AAV
Construction energy consumption S16AO
Construction Assembly S17V
Wear and tear during construction S18
Table 8. The reachability matrix F .
Table 8. The reachability matrix F .
FactorsS1S2S3S4S5S6S7S8S9S10S11S12S13S14S15S16S17S18
S1100000000000000000
S2010000000000000000
S3111011000010000000
S4110111111111100100
S5110011100000000000
S6000001000000000000
S7110011101000000100
S8110011111110000100
S9000000001000000000
S10100000000100000000
S11110001100010000000
S12000000000001000000
S13000000000000100000
S14000000000000010000
S15110111111011001100
S16000000000000000100
S17000000100000000111
S18110011100000000001
Table 9. Collection list.
Table 9. Collection list.
FactorsReachability SetAntecedent SetIntersection Set
S111,3,4,5,7,8,10,11,15,181
S222,3,4,5,7,8,11,15,182
S31,2,3,5,6,1133
S41,2,4,5,6,7,8,9,10,11,12,13,164,154
S51,2,5,6,73,4,5,7,8,15,185,7
S663,4,5,6,7,8,11,15,186
S71,2,5,6,7,9,164,5,7,8,11,15,17,185,7
S81,2,5,6,7,8,9,10,11,164,8,158
S994,7,8,9,159
S101,104,8,1010
S111,2,6,7,113,4,8,11,1511
S12124,12,1512
S13134,1313
S14141414
S151,2,4,5,6,7,8,9,11,12,15,161515
S16164,7,8,15,16,1716
S177,16,17,181717
S181,2,5,6,7,1817,1818
Table 10. Drivers and dependencies table.
Table 10. Drivers and dependencies table.
FactorsDriving ForceDependency
S1110
S219
S361
S4132
S557
S619
S778
S8103
S915
S1023
S1155
S1213
S1312
S1411
S15121
S1616
S1741
S1862
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Liu, W.; Huang, Q. Research on Carbon Footprint Accounting in the Materialization Stage of Prefabricated Housing Based on DEMATEL-ISM-MICMAC. Appl. Sci. 2023, 13, 13148. https://doi.org/10.3390/app132413148

AMA Style

Liu W, Huang Q. Research on Carbon Footprint Accounting in the Materialization Stage of Prefabricated Housing Based on DEMATEL-ISM-MICMAC. Applied Sciences. 2023; 13(24):13148. https://doi.org/10.3390/app132413148

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Liu, Wei, and Qingcheng Huang. 2023. "Research on Carbon Footprint Accounting in the Materialization Stage of Prefabricated Housing Based on DEMATEL-ISM-MICMAC" Applied Sciences 13, no. 24: 13148. https://doi.org/10.3390/app132413148

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