Investigating the Wettability, Rheological, and Tribological Properties of Ammonium-Based Protic Ionic Liquids as Neat Lubricants for Steel–Steel and Steel–Aluminium Contacts
Abstract
:1. Introduction
2. Materials and Methods
2.1. Materials and Synthesis of PILs
2.2. Contact Angle Measurements
2.3. Thermal Analysis
2.4. Rheology
2.5. Tribological Tests
2.6. Worn Surface Analysis
3. Results and Discussion
3.1. Lubricants Characterisation and Thermal Stability
3.2. Rheological Behaviour
3.3. Friction and Wear Evaluation
3.4. Worn Surface Analysis
4. Conclusions
- The wettability of the investigated PILs and 20W40 showed comparable results on the bearing steel surface, while the wettability of the engine oil on the aluminium alloy surface was superior to the PILs. Among the synthesised PILs, PIL 01 gave the maximum wettability on both surfaces.
- PIL 02 exhibited a higher thermal stability than PIL 01, which could be related to the higher molecular weight of dodecylamine oleate PIL.
- PIL 02 shows a higher viscosity than PIL 01, which might be attributed to the respective PIL’s closed-packed structure and carbon chain length.
- The highly viscous PIL02 lubricant shows a shear thinning effect at 25 °C, and when the temperature rises above 40 °C, all the lubricants show a shear thickening effect.
- The PIL 02 showed optimal results in reducing the mean friction coefficient for both friction pairs. In the BS–BS friction pair, the mean friction coefficient was reduced by 43.85% at 30 °C and 78.94% at 80 °C. Similarly, the BS–AL friction pair’s mean friction coefficient was reduced by 58.97% at 30 °C and 41.52% at 80 °C. All the results were compared with the 20W40 lubricant.
- Regarding the wear, the PIL 02 performed better than the PIL 01 and 20W40 lubricants at 30 °C for both the BS–BS and BS–AL contact pairs.
- At 80 °C, the PILs showed an excellent reduction in wear for the BS–BS tribo-pairs compared to the 20W40 lubricant.
- The results showed that the lubricating capability of the PILs reduced while the temperature increased, but still, their performance in most of the obtained results is superior to that of 20W40.
Supplementary Materials
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Cation | Anion | Abbreviation |
---|---|---|
PIL 01 | ||
PIL 02 |
Reaction | Reagents | Molecular Weight (g/mol) | Density (g/mL) |
---|---|---|---|
PIL 01 | Tert-octylamine | 129.24 | 0.805 |
Oleic Acid | 282.46 | 0.887 | |
PIL 02 | Dodecylamine | 185.35 | 0.806 |
Oleic Acid | 282.46 | 0.887 |
Lubricants | Density (g/cm3) | VI | Kinematic Viscosity (mm2/s) | Pour Point (°C) | |
---|---|---|---|---|---|
40 °C | 100 °C | ||||
PIL 01 | 0.879 | 105 | 197.81 | 18.68 | 12.0 |
PIL 02 | 0.890 | 89 | 319.43 | 22.96 | 9.0 |
20W40 | 0.853 | 114 | 108.75 | 12.96 | - |
Friction Pair Material | C | Si | Cu | Mn | Mg | Cr | Ni | Zn | Ti | Al | Fe |
---|---|---|---|---|---|---|---|---|---|---|---|
AISI 52100 (BS) Plate | 0.937 | 0.318 | - | 0.386 | - | 1.410 | 0.184 | - | - | - | Balance |
AW 6261 (AL) Plate | - | 0.451 | 0.128 | 0.239 | 0.412 | 0.024 | - | 0.236 | 0.014 | Balance | 0.431 |
AISI 52100 (BS) Ball | 0.93–1.05 | 0.21 | - | 0.37 | - | 1.43 | ≤0.25 | - | - | - | Balance |
Test Parameter | ||
---|---|---|
Load (N) | 4 | |
Max Hertz contact pressure (GPa) | 1.046 for BS-BS and 0.66 for BS-AL | |
Stroke length (mm) | 5 | |
Frequency (Hz) | 5 | |
Test duration (s) | 4001 | |
Sliding speed (m/s) | 0.0785 | |
Sliding distance (m) | 200 | |
Test temperature (°C) | 30 and 80 | |
Plate | ||
Plate Material | Bearing steel (AISI 52100) | Aluminium (AW 6261) |
Surface roughness Ra (μm) | 0.12 | 0.55 |
Hardness (HV) | 251 | 55 |
Lubricants | BS Plate | AL Plate | ||||||
---|---|---|---|---|---|---|---|---|
After 5 s | After 15 s | After 180 s | After 300 s | After 5 s | After 15 s | After 180 s | After 300 s | |
PIL 01 | 36.1 (± 2.2) | 32.1 (±0.1) | 25.5 (±1.02) | 23.3 (±0.85) | 38.9 (± 1.9) | 33.6 (± 0.2) | 21.6 (±0.19) | 21.5 (±1.04) |
PIL 02 | 37.9 (± 2.2) | 37.6 (±0.7) | 26.5 (±1.34) | 26.2 (±0.91) | 54.9 (± 1.4) | 54.1 (± 1.6) | 26.7 (±1.16) | 26.2 (±0.47) |
20W40 | 37.6 (± 0.7) | 36.5 (±0.4) | 19.4 (±0.24) | 19.4 (±0.28) | 26.8 (± 1.5) | 20.7 (± 2.7) | 21.2 (±1.16) | 20.7 (±1.23) |
Lubricant | To (°C) | Td (°C) |
---|---|---|
PIL 01 | 113.50 | 294.83 |
PIL 02 | 162.50 | 387.66 |
20W40 | 185.66 | 399.54 |
Test Temperature | Sample | BS Plate | AL Plate | ||
---|---|---|---|---|---|
Ra/µm | Rz/µm | Ra/µm | Rz/µm | ||
30 °C | PIL 01 | 0.164 (±0.016) | 1.041 (±0.06) | 0.668 (±0.008) | 4.186 (±0.27) |
PIL 02 | 0.123 (±0.010) | 1.004 (±0.12) | 0.576 (±0.025) | 3.922 (±0.42) | |
20W40 | 0.284 (±0.043) | 2.117 (±0.335) | 0.811 (±0.018) | 4.95 (±0.31) | |
80 °C | PIL 01 | 0.296 (±0.004) | 1.777 (±0.0005) | 2.16 (±0.06) | 12.40 (±0.20) |
PIL 02 | 0.278 (±0.003) | 1.702 (±0.106) | 2.04 (±0.075) | 11.46 (±0.28) | |
20W40 | 0.277 (±0.019) | 1.722 (±0.019) | 1.232 (±0.012) | 6.40 (±0.24) |
Elements Difference Between Inside and Outside (wt.%) | PIL 01 | PIL 02 | 20W40 | |||
---|---|---|---|---|---|---|
30 °C | 80 °C | 30 °C | 80 °C | 30 °C | 80 °C | |
O | 12.4 | 2.3 | 2.8 | 0.9 | 1.8 | 3.7 |
C | 23.6 | 1 | 0.2 | 0.9 | 0.2 | 1.6 |
Fe | −32.5 | −2.2 | −3.2 | −4.1 | −0.5 | −0.4 |
Elements Difference Between Inside and Outside (wt%) | PIL 01 | PIL 02 | 20W40 | |||
---|---|---|---|---|---|---|
30 °C | 80 °C | 30 °C | 80 °C | 30 °C | 80 °C | |
O | 5.1 | 5.6 | 0.4 | 4.2 | 2.4 | 4.4 |
C | 1.6 | 6.9 | 3 | 4 | 5.4 | 15.2 |
Al | −5.1 | −12.4 | −0.2 | −8.8 | −4.5 | −10.2 |
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Patro, B.D.K.; Suvin, P.S.; Kreivaitis, R.; Gumbytė, M. Investigating the Wettability, Rheological, and Tribological Properties of Ammonium-Based Protic Ionic Liquids as Neat Lubricants for Steel–Steel and Steel–Aluminium Contacts. Lubricants 2023, 11, 469. https://doi.org/10.3390/lubricants11110469
Patro BDK, Suvin PS, Kreivaitis R, Gumbytė M. Investigating the Wettability, Rheological, and Tribological Properties of Ammonium-Based Protic Ionic Liquids as Neat Lubricants for Steel–Steel and Steel–Aluminium Contacts. Lubricants. 2023; 11(11):469. https://doi.org/10.3390/lubricants11110469
Chicago/Turabian StylePatro, B. Depu Kumar, P. S. Suvin, Raimondas Kreivaitis, and Milda Gumbytė. 2023. "Investigating the Wettability, Rheological, and Tribological Properties of Ammonium-Based Protic Ionic Liquids as Neat Lubricants for Steel–Steel and Steel–Aluminium Contacts" Lubricants 11, no. 11: 469. https://doi.org/10.3390/lubricants11110469