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Article

A Novel Method to Limit the Adverse Effect of Fine Serpentine on the Flotation of Pyrite

1
School of Mineral Processing and Bioengineering, Central South University, Changsha 410083, China
2
Key Laboratory of Hunan Province for Clean and Efficient Utilization of Strategic Calcium-containing Mineral Resources, Central South University, Changsha 410083, China
3
College of Materials and Mineral Resources, Xi’an University of Architecture and Technology, Xi’an 710055, China
*
Author to whom correspondence should be addressed.
Minerals 2018, 8(12), 582; https://doi.org/10.3390/min8120582
Submission received: 7 November 2018 / Revised: 30 November 2018 / Accepted: 6 December 2018 / Published: 10 December 2018
(This article belongs to the Special Issue Flotation Reagents)

Abstract

:
A novel method to limit the adverse effect of fine serpentine on the flotation of pyrite was investigated in this paper. The flotation results showed that coarser serpentine possessed a weaker depression effect on the pyrite flotation process, and the use of KAl(SO4)2·12H2O could efficiently limit the detrimental effect of fine serpentine on pyrite with a maximum increase of pyrite recovery from 14% to 86% at pH 9.0. The results of particle size measurements and rheological measurements exhibited that the addition of KAl(SO4)2·12H2O increased the particle size of serpentine buta hrdly affected the particle size of pyrite, then limited the formation of serpentine-pyrite aggregates. Adsorption test results showed that the adsorption density of potassium butyl xanthate (PBX) onto pyrite regained with the addition of KAl(SO4)2·12H2O, thereby achieving good flotation improvement. It can be concluded that KAl(SO4)2·12H2O is likely to be an effective pyrite flotation reagent, especially in the presence of fine serpentine.

1. Introduction

Serpentine, as a typical magnesium silicate, often associates with many sulfide ore deposits [1]. Plenty of studies have demonstrated that serpentine can adsorb on the surface of sulfide minerals as “slime coatings” through electrostatic attraction in the flotation process of sulfide ores [2,3,4]. The coatings of serpentine can reduce the adsorption of collectors and increase the hydrophilicity of valuable minerals [5,6].
In order to eliminate the adverse influence of serpentine on sulfide minerals flotation, chemical additives such as sodium silicate, sodium hexametaphosphate, carboxymethyl cellulose (CMC), and N-carboxymethyl chitosan have been used to prevent the formation of “slime coatings” on valuable mineral surfaces by changing the surface potential of serpentine [7,8,9,10]. However, in practice, the results are not so satisfactory due to the high dosage and the lack of selectivity of the dispersant. In addition, physical methods such as ultrasonic treatment and high-intensity conditioning have been usually employed to remove the slime coatings from valuable mineral surfaces [11,12,13]. However, it appears that ultrasonic treatment and high-intensity conditioning are not efficiently economical methods.
Previous studies have shown that the formation of slime coatings on sulfide mineral surfaces is closely related to the particle size of serpentine: Finer serpentine obtained a greater depressant effect on the flotation of sulphide minerals [14]. Thus, changing the apparent particle size of fine serpentine by adding coagulants may be a possible method to improve the flotation performance of sulfide minerals.
Aluminum potassium sulfate dodecahydrate (KAl(SO4)2·12H2O), which is commonly known as potassium alum, has been most commonly used as an inorganic coagulant for decades due to its characteristics of nontoxicity, cheapness, and wide sources [15,16]. KAl(SO4)2·12H2O hydrolyzes to form an amorphous floc of Al(OH)3(s) to coagulate small particles into large flocs by its high adsorption affinity in aqueous solution [17,18]. However, the utilization of KAl(SO4)2·12H2O to remove the depressant of fine serpentine on the flotation of sulphide minerals has not been studied previously, and thus it was chosen as a potential coagulant in removing slime coatings of fine serpentine from sulphide minerals in this study. Pyrite is the most widespread and abundant of naturally occurring metal sulphides, and is always associated with magnesium silicate minerals [19,20]. Therefore, it was chosen as the valuable mineral in this paper. The effect of KAl(SO4)2·12H2O on the flotation process was evaluated through single mineral flotation, particle size measurements, rheology measurements, and adsorption measurements.

2. Materials and Methods

2.1. Samples and Reagents

The serpentine and pyrite minerals used for all the experiments were obtained from Donghai, Jiangsu Province, and Yunfu, Guangdong Province of China, respectively. Serpentine and pyrite samples were crushed to −1 mm in a laboratory roll crusher and grounded using an agate mortar and pestle to the designed fraction. Here, −150 + 74 μm, −74 + 38 μm, and −10 μm serpentine and −150 + 74 μm pyrite particles were used for the flotation tests; the −10 μm serpentine and −150 + 74 μm pyrite particles were used for particle size measurements and rheology measurements; and the −10 μm serpentine and −38 μm pyrite particles were used for the adsorption measurements. According to the results of X-ray diffraction (XRD), shown in Figure 1, the serpentine sample constituted 98% serpentine and 2% chlorite, and the purity of pyrite was higher than 98%.
Potassium butyl xanthate (PBX, purchased from Macklin Biochemical Co., Ltd., Shanghai, China) with 98% purity and methyl isobutyl carbinol (MIBC, obtained from Tianzhuo Flotation Reagent Co., Ltd., JiAn, Jiangxi, China) were used as the collector and frother, respectively. The coagulant of KAl(SO4)2·12H2O with 99.5% purity was obtained from Fuchen Chemical Reagents Factory, Tianjin, China. Hydrochloric acid (HCl) and sodium hydroxide (NaOH) were used as pH regulators, and both of them were obtained from Zhuzhou Flotation Reagent Co., Ltd., Hunan province of China. All of the above reagents were of analytical grade, and deionized water with a resistivity of 18.2 MΩ·cm at 25 °C obtained from a Laboratory Water Purification System (Smart-s15, Hitech Instruments Co., Ltd., Shanghai, China) was used for all the experiments.

2.2. Flotation

The single mineral flotation was carried out in an XFG-type mechanical agitation flotation machine with a 40 mL cell [21]. The pyrite suspension was prepared by adding 2.0 g of pyrites, which was treated by 5 min ultrasonic pretreatment to 35 mL solutions. When needed, 0.2 g serpentine was added at the beginning of the conditioning period. The pH regulator, KAl(SO4)2·12H2O, and collector were added into the pulp in sequence, and a 3 min conditioning period was conducted for each reagent. Then frother was added to the pulp and conditioned for 1 min before the commencement of flotation, and the flotation process was conducted for 3 min. Following this, the concentrates and tailings were collected, filtered, dried, and weighed, and the flotation recovery was calculated based on solid weight distributions between the two products. Each microflotation test was duplicated three times, and the average value and the standard deviation bar were presented in the results of flotation tests.

2.3. Particle Size Measurements

Particle size measurements were carried out in a Malvern Mastersizer 2000 (Malvern Instruments Ltd., England) by light scattering. The pulp samples for measurements were prepared by adding pH regulator, KAl(SO4)2·12H2O. Each pulp sample as wsubsampled twice, the particle size distribution of each pulp sample was measured three times, and the average of six resulting measurements was used for a particle size distribution curve.
The apparent size of serpentine and pyrite samples that were added with a certain amount of KAl(SO4)2·12H2O were evaluated by the particle size distribution D50 (value of the particle diameter at 50% of the sample volume that existed) and particle size distribution D90 (value of the particle diameter at 90% of the sample volume that existed), which were directly offered by a Mastersizer instrument [22].

2.4. Rheology Measurements

The rheological properties of flotation pulp were measured in apparent viscosity by control shear rate (0–400 s−1) mode, whereas the shear yield stress was measured by control shear stress (0.02–20 Pa) mode. For each rheology test, 40 mL of slurry sample with a designed concentration was prepared in an agitating flotation cell. Then the pH regulator and KAl(SO4)2·12H2O were added in sequence as a flotation scheme, and 3 min of conditioning was conducted before adding the next reagent. The pulp prepared was poured into a sample cup for rheology measurements. Rheological measurements were conducted in an Anton Paar MCR102 rheometer (Anton Paar, Shanghai, China) with a vane impeller probe. A 38 cm3 sample cup (diameter = 27 mm) and an impeller (diameter = 24 mm) with six outer blades were used. All rheological measurements were performed at an ambient temperature of around 25 °C.

2.5. Adsorption Measurements

For adsorption measurements, 1 g of pyrite powder was added into the PBX solution with a desired concentration in the presence and absence of serpentine in a 250 mL Erlenmeyer flask. When needed, KAl(SO4)2·12H2O was added into the mixed pyrite and serpentine suspension. The total volume of the suspension was 100 mL, and the pulp pH was adjusted to a desired value by adding NaOH and HCl. Then the suspension was conditioned for 30 min, ensuring that the adsorption process reached equilibrium. After that, the suspensions were centrifuged and filtered, and the filter liquor was collected for adsorption measurements. The adsorption measurements were conducted on a UV-2001 ultraviolet spectrophotometer (Rayleigh, Beijing, China) with the absorbance at 300 nm. The amount of PBX adsorbed on pyrite was calculated though the PBX initial concentration (C0) and residual concentration (C1), and the computational formula was shown as:
ε = C 0 C 1 C 0   × 100 %

3. Results and Discussions

3.1. Flotation

Single mineral flotation experiments were first conducted to evaluate the effect of the particle size of serpentine and KAl(SO4)2·12H2O on the flotation process of the pyrite-serpentine system.
Figure 2 exhibits the effect of serpentine with different particle sizes on the flotation of pyrite as a function of pulp pH. It is evident from Figure 2 that at pH 3–9, PBX had excellent collecting ability for bare pyrite. When above pH 9, the flotation recovery of pyrite decreased due to the formation of Fe(OH)3 species on the pyrite surface [19,23]. Compared to the flotation recovery of bare pyrite, the pyrite recovery decreased in the presence of serpentine due to the formation of serpentine slimes onto pyrite. It also can be seen that the flotation recovery of pyrite was related to the particle size of serpentine. The finer the serpentine was, the lower the flotation recovery of pyrite was. The results shown in Figure 2 are consistent with previous studies by Feng and Li [14,24].
Figure 3 shows the flotation recovery of pyrite as a function of the concentration of KAl(SO4)2·12H2O in the presence and absence of −10 μm serpentine at pH 9.0. It is obvious that the flotation recovery of pyrite slightly decreased with the increase of KAl(SO4)2·12H2O concentration without serpentine. A maximum decrease was obtained with the pyrite flotation recovery of 87% at the concentration of 9.375 × 10−4 mol/L KAl(SO4)2·12H2O, whereas higher KAl(SO4)2·12H2O concentration did not further reduce the flotation recovery of pyrite. James et al. [25] proposed the view that metal ions could adsorb on minerals surface via forming metal hydroxide precipitation, because the solubility product of metal hydroxide at the interface is less than the solubility product in the solution, and the concentration of metal ions in the interface area is much higher than that of metal ions in the solution phase. Thus, it can be deduced that the slight decrease of pyrite recovery was caused by the adsorption of aluminum hydroxyl onto pyrite surfaces, which decreased the hydrophobicity of pyrite [25,26]. In contrast, the flotation recovery of pyrite was rather low, with a value of about 14% in the presence of serpentine at pH 9, which shows that fine serpentine had an adverse influence on pyrite flotation due to the serpentine slime coatings [13]. Interestingly, the flotation recovery of pyrite was significantly improved with the addition of KAl(SO4)2·12H2O, and a maximum increasement of pyrite recovery from 14% to 86% was obtained with 2.5 × 10−3 mol/L KAl(SO4)2·12H2O in the presence of serpentine.
Figure 4 shows the flotation recovery of pyrite under different conditions as a function of the pulp pH. It is evident that the adverse effect of serpentine on the flotation of pyrite was related to pulp pH. With the increase of pulp pH, the depression effect decreased. According to previous reports [9,27], the decrease of the depression effect of serpentine was caused by the change of the surface charges of minerals. Besides, it also can be seen that the depression effect of serpentine on pyrite was limited with the addition of 2.5 × 10−3 mol/L KAl(SO4)2·12H2O. At pulp pH 5–9, the recovery of pyrite almost reached 90%. However, when pulp pH was below 5, the elimination effect of KAl(SO4)2·12H2O on serpentine slimes decreased, which may have been caused by the restriction of the formation of Al(OH)3, which requires a pH above 4.3 [28].

3.2. Particle Size Measurements

As a coagulant, the addition of KAl(SO4)2·12H2O brought an influence on the coagulation behavior of mineral particles, and this may also have been the main reason for the regain of pyrite recovery. In order to investigate the coagulation of mineral particles at different concentrations of KAl(SO4)2·12H2O in the flotation process, particle size measurements were subsequently carried out, and the results are shown in Figure 5 and Figure 6. Figure 5 shows the changes of the particle size distribution of pyrite particles in the absence and presence of KAl(SO4)2·12H2O. The average particle size barely changed (from 153,799 μm to 148,254 μm) as 2.5 × 10−3 mol/L KAl(SO4)2·12H2O was added, indicating that KAl(SO4)2·12H2O could not coagulate pyrite particles.
Figure 6 exhibits the changes in the apparent size of serpentine particles under different concentrations of KAl(SO4)2·12H2O. It can be seen that significant changes in particle size of serpentine particles occurred with the addition of different concentrations of KAl(SO4)2·12H2O. The D50 and D90 of serpentine particles were 4401 μm and 9836 μm, respectively, in the absence of KAl(SO4)2·12H2O. When the concentration of KAl(SO4)2·12H2O increased, the dominant peak of fine size fractions decreased, and new peaks generated in the coarse size fractions range. The D90 of serpentine particles increased from 9836 μm to 304,532 μm, and the D50 increased from 4.401 μm to 6.178 μm, as the concentration of KAl(SO4)2·12H2O increased from 0 to 2.5 × 10−3 mol/L. When the concentration of KAl(SO4)2·12H2O continued to increase, the D90 and D50 of serpentine particles remained stabilized, corresponding to the variation tendency of flotation results, which are shown in Figure 3.
The difference of the changes of apparent particle size between pyrite and serpentine may have been caused by the distinction between the particle size fraction of two minerals. Beyond that, the bridge connection between serpentine slimes and Al(OH)3(s) by hydroxyl also played an important role [29].

3.3. Rheological Measurements

Pulp rheology, which provides much information about the heterocoagulation between particles, has been extensively used to investigate the particle interactions in slurries of fluorite and quartz, galena, and clay minerals [30,31,32]. In order to investigate the influence caused by serpentine and KAl(SO4)2·12H2O on single pyrite pulp, rheological tests were conducted by adding serpentine and KAl(SO4)2·12H2O under different conditions. In Figure 7a, there are obvious changes in apparent viscosity values at certain shear rates after the serpentine was added at relatively low concentrations (3 wt % and 8 wt %), which means that there was some mutual interaction between these mixed minerals [33]. As a result, the separation of pyrite and serpentine became difficult, thereby deteriorating the flotation, the same result as in Figure 2. In contrast, the coagulant KAl(SO4)2·12H2O brought about a slight decrease in the influence on pulp viscosity. Figure 7b shows the shear yield point in the same conditions. It concludes that the raised amount of serpentine could significantly increase the shear yield point of mixed pulp. For example, the shear yield stress was as high as 0.57 Pa when the mass concentration of serpentine reached 8 wt %. Ancey and Jorrot [34] also found that the yield stress sharply increased and approached an infinity value when the solid density reached its maximum value. The increase of shear yield stress with the addition of serpentine indicates that the serpentine-pyrite aggregates were much more difficult to break than single pyrite. However, a maximum decrease of shear yield stress from 0.57 Pa to 0.14 Pa was obtained with the addition of 0.025 mol/L KAl(SO4)2·12H2O, suggesting that the addition of KAl(SO4)2·12H2O could decrease the formation of serpentine-pyrite aggregates.

3.4. Adsorption Measurements

To further demonstrate the fact that the addition of KAl(SO4)2·12H2O could coagulate fine serpentine particles and consequently limit the formation of “slimes” on pyrite surface, adsorption measurements were conducted to detect the adsorption density of PBX on mineral surfaces under different conditions. Figure 8 shows the results of adsorption isotherms of PBX onto pyrite and serpentine. The results show that the adsorption density of PBX onto pyrite surface increased with the increase of PBX. However, the adsorption density of PBX onto serpentine surface was always extremely low, illustrating that PBX could not adsorb onto a serpentine surface, which was similar to earlier observations [27]. After the addition of 0.2 g of serpentine, the adsorption density of PBX on pyrite surface decreased significantly, which indicated that the formation of “slimes” consisted of serpentine on the pyrite surface and prevented the adsorption of PBX. This may have been the main reason for the decrease of pyrite recovery in the presence of fine serpentine. With the addition of 2.5 × 10−3 mol/L KAl(SO4)2·12H2O, the adsorption density of PBX onto pyrite could be regained, indicating that the fine serpentine slimes were limited effectively.

4. Mechanism Analysis

It can be seen obviously from Figure 5 and Figure 6 that the addition of KAl(SO4)2·12H2O could not change the apparent size of pyrite particles. However, as a coagulant, the addition of KAl(SO4)2·12H2O hydrolyzed and formed Al(OH)3(s) when pulp pH was above 4.3, and they existed as amorphous flocs with strong adsorption capacities [17,28]. The amorphous flocs of Al(OH)3(s) could adsorb the fine serpentine particles and form flocs, which obtained bigger D90 than pyrite did. In the separation process of pyrite and serpentine, the depressant effect of serpentine on pyrite was significantly influenced by the particle size [24]. According to the flotation results shown in Figure 2, finer serpentine particles were easily forming slimes and preventing the adsorption of collectors on pyrite. However, the depressant effect of serpentine decreased as the serpentine particle size increased, which was further confirmed by the flotation results shown in Figure 3 and Figure 4. The results of rheology measurements also indicated that the formation of serpentine-pyrite aggregates was limited with the addition of KAl(SO4)2·12H2O. The results of the adsorption measurements showed that the adsorption density of PBX on pyrite surface was regained in the presence of serpentine, which further confirmed that the formation of serpentine slimes could be limited through increasing the apparent particle size of serpentine with the addition of KAl(SO4)2·12H2O. Therefore, KAl(SO4)2·12H2O could efficiently eliminate the adverse effect of fine serpentine on the flotation of pyrite.
Based on the abovementioned analysis, the schematic illustration of the effect of KAl(SO4)2·12H2O in the pyrite-serpentine system is shown in Figure 9. In Figure 9, the serpentine slimes coating was formed on the pyrite surface without KAl(SO4)2·12H2O. With the addition of KAl(SO4)2·12H2O, fine serpentine particles could be coagulated and obtained a bigger apparent particle size. Subsequently, the formation of serpentine slimes onto pyrite was prevented, and the adsorption density of PBX on the surface of pyrite was regained, which was consistent with the results of particle size measurements, rheology measurements, and adsorption measurements. One could explain the result as the use of KAl(SO4)2·12H2O being able to eliminate the adverse effect of fine serpentine on the flotation process of pyrite.

5. Conclusions

The use of KAl(SO4)2·12H2O to limit the adverse effect of fine serpentine in the pyrite flotation process was investigated in this paper. From the results of the flotation tests, particle size measurements, rheology measurements, and adsorption measurements above, conclusions could be reached as follows.
Fine serpentine possessed a strong depressant effect on the flotation of pyrite in the presence of PBX, which could be efficiently solved by the utilization of KAl(SO4)2·12H2O. The results of particle size measurements and rheology measurements showed that the addition of KAl(SO4)2·12H2O increased the apparent particle size of serpentine remarkably through the flocculation of Al(OH)3(s), in contrast, had little influence on the pyrite particle size. Therefore, the formation of serpentine-pyrite aggregates was prevented. The coarser the serpentine particle in the flotation system of pyrite and serpentine, the lesser the depressant effect on pyrite was. The results of adsorption measurements also proved that the adsorption density of PBX on pyrite regained with the addition of KAl(SO4)2·12H2O. Therefore, KAl(SO4)2·12H2O is likely to be a reagent of great significance in eliminating the adverse effect of fine serpentine on the pyrite flotation process.

Author Contributions

D.L. designed the experiment and wrote this paper; G.Z. analyzed the data, was involved in the discussion of the results, and approved reading the manuscript; D.L., Y.C., W.C., and Y.G. completed the experiments and recorded the data.

Funding

This work was financially supported by the Major State Basic Research Development Program of China (973 Program), the Innovation Driven Plan of Central South University (Grant No. 2015CX005), the Key Laboratory of Hunan Province for Clean and Efficient Utilization of Strategic Calcium-Containing Mineral Resources (No. 2018TP1002), and the Fundamental Research Funds for the Central Universities of Central South University (project no. 2018zzts791).

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. XRD patterns of the (a) pyrite and (b) serpentine.
Figure 1. XRD patterns of the (a) pyrite and (b) serpentine.
Minerals 08 00582 g001
Figure 2. Effect of serpentine with different particle sizes on the flotation of pyrite as a function of pulp pH (potassium butyl xanthate [PBX] = 3.75 × 10−5 mol/L, methyl isobutyl carbinol [MIBC] = 2 × 10−4 mol/L).
Figure 2. Effect of serpentine with different particle sizes on the flotation of pyrite as a function of pulp pH (potassium butyl xanthate [PBX] = 3.75 × 10−5 mol/L, methyl isobutyl carbinol [MIBC] = 2 × 10−4 mol/L).
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Figure 3. Flotation recovery of pyrite as a function of KAl(SO4)2·12H2O concentration ([PBX] = 3.75 × 10−5 mol/L, [MIBC] = 2 × 10−4 mol/L, pH = 9.0).
Figure 3. Flotation recovery of pyrite as a function of KAl(SO4)2·12H2O concentration ([PBX] = 3.75 × 10−5 mol/L, [MIBC] = 2 × 10−4 mol/L, pH = 9.0).
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Figure 4. Flotation recovery of pyrite as a function of pulp pH ([PBX] = 3.75 × 10−5 mol/L, [MIBC] = 2 × 10−4 mol/L, [KAl(SO4)2·12H2O] = 2.5 × 10−3 mol/L).
Figure 4. Flotation recovery of pyrite as a function of pulp pH ([PBX] = 3.75 × 10−5 mol/L, [MIBC] = 2 × 10−4 mol/L, [KAl(SO4)2·12H2O] = 2.5 × 10−3 mol/L).
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Figure 5. Effect of the presence and absence of KAl(SO4)2·12H2O on the particle size distribution of pyrite (pH = 9.0).
Figure 5. Effect of the presence and absence of KAl(SO4)2·12H2O on the particle size distribution of pyrite (pH = 9.0).
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Figure 6. Effect of the presence and absence of KAl(SO4)2·12H2O on the particle size distribution of serpentine (pH = 9.0).
Figure 6. Effect of the presence and absence of KAl(SO4)2·12H2O on the particle size distribution of serpentine (pH = 9.0).
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Figure 7. The (a) apparent viscosity-shear rate curves and (b) the shear strain-shear stress curves of pyrite and serpentine under different conditions (pH = 9.0).
Figure 7. The (a) apparent viscosity-shear rate curves and (b) the shear strain-shear stress curves of pyrite and serpentine under different conditions (pH = 9.0).
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Figure 8. Adsorption isotherms of PBX on pyrite and serpentine ([serpentine] = 2g/L, [KAl(SO4)2·12H2O] = 2.5 × 10−3 mol/L, pH = 9.0).
Figure 8. Adsorption isotherms of PBX on pyrite and serpentine ([serpentine] = 2g/L, [KAl(SO4)2·12H2O] = 2.5 × 10−3 mol/L, pH = 9.0).
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Figure 9. Schematic illustration of the effect of KAl(SO4)2·12H2O on the flotation of pyrite in the presence of serpentine.
Figure 9. Schematic illustration of the effect of KAl(SO4)2·12H2O on the flotation of pyrite in the presence of serpentine.
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MDPI and ACS Style

Liu, D.; Zhang, G.; Chen, Y.; Chen, W.; Gao, Y. A Novel Method to Limit the Adverse Effect of Fine Serpentine on the Flotation of Pyrite. Minerals 2018, 8, 582. https://doi.org/10.3390/min8120582

AMA Style

Liu D, Zhang G, Chen Y, Chen W, Gao Y. A Novel Method to Limit the Adverse Effect of Fine Serpentine on the Flotation of Pyrite. Minerals. 2018; 8(12):582. https://doi.org/10.3390/min8120582

Chicago/Turabian Style

Liu, Dezhi, Guofan Zhang, Yanfei Chen, Wei Chen, and Yawen Gao. 2018. "A Novel Method to Limit the Adverse Effect of Fine Serpentine on the Flotation of Pyrite" Minerals 8, no. 12: 582. https://doi.org/10.3390/min8120582

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