The exergy model of the two-pass collector is derived through the LARS algorithm, and the derived mathematical relationship is represented in tabular form, whereas the empirical data is graphically depicted.
4.1. Thermo-Statistical Behaviour of Two-Pass Collector
The variation of the useful heat gain rate
Qu with the duration is shown in
Figure 4. The heat gain rate at the front and rear sections of the two-pass solar air collectors are marked as I-pass and II-pass, respectively. At the constant mass rate, in the I-pass, the average
Qu for collector-II was exceeded by 6.82–9.16% compared to its counterpart collector-I. Similarly, in the II-pass,
Qu in Collector-II was 1.18–18.33% higher than the corresponding value derived for Collector-I. The additional passage (II-pass) improved the overall
Qu by a margin of 4.56–11.59%. The heat gain rate improved by 9.90% as the air flow rate increased by 24.69% in Collector-II, whereas it was 7.54% for Collector-I. The further rise in the air flow rate showed that the heat gain rate in Collector-I was marginally increased by 0.538%, whereas, in the case of Collector-II, it dropped by 3.85% as the air flow rate was increased from 10.10 g·s
−1 to 12.10 g·s
−1, so the effect of air flow rate on the heat gain rate was not the same. However, in both collectors, the heat gain rate increased with the air flow rate, but the rate of increase in
Qu was slowed down with the further change in the air flow rate.
The probability distribution function of Qu for pass-I was negatively skewed for both Collectors-I and II. A similar pattern was noticed in Qu for pass-II. The increase in the air flow rate from 8.10 g·s−1 to 12.10 g·s−1 of air reduced the negative skewness in the probability distribution function of Qu by the margin of 0.83–1.66% for Collector-I (I-pass). Likewise, in the case of Collector-II (I-pass), it dropped by 3.41–4.06%. That implies the tendency of uniformly distributed heat gain rate increases with the air flow rate, so the air flow rate of 12.10 g·s−1 would have a relatively high propensity to provide symmetricity to the useful heat gain of the carrier fluid (air). At 8.10 g·s−1, the skewness in Qu obtained for Collector-I (I-pass) would be 2.50% higher than that derived for Collector-I (I-pass). As compared to Collector-I (II-pass), it was increased by 15.40% for Collector-II (II-pass) at an air flow rate of 8.10 g·s−1. The distribution functions of Qu for the Collector-I and II would share the characteristics of the higher-order Gaussian distribution function. The kurtosis of the distribution function of Qu also dropped with the increase in the air flow rate, so the existence of an outlier in the calculated value of Qu would also be reduced. While examining kurtosis (Kr) for Collector-I, the value of Kr was mitigated by 0.60–1.50% and 3.50–3.81% for I-pass and II-pass, respectively, as the air flow rate of air increased from 8.10 g·s−1 to 12.10 g·s−1. On the other hand, this margin was widened in the case of Collector-II. It dropped by 4.12–4.72% for I-pass, whereas the reduction in Kr was recorded to be 20–22.82% for II-pass. However, the standard deviation soared up by 8–17% with the increase in the air flow rate for Collector-II (I-pass), which implies that the heat gain rate would drastically vary for both the I-pass and II-pass of Collector-II if the air flow rate increases. A similar pattern was seen for Collector-I, but the magnitude was narrowed down by 0.43% (I-pass) and 7% (II-pass) when the air flow rate changed from 8.10 g·s−1 to 10.10 g·s−1. It can be concluded that the overall heat gain was improved by the incorporation of the triangular fins, but perturbation in the heat gain rate was noticed with the increase in the air flow rate. Therefore, a system with the finned surface (Collector-II) would encounter relatively high energy fluctuation at the constant air flow rate, which is not the case with the smooth surface (Collector-I). Comparatively, the useful heat gain for Collector-II (II-pass) was 123.67% higher than that of Collector-I (II-pass), as the air flow rate of air increased by 49.38%. As compared to Collector-I (I-pass), Qu in Collector-II (I-pass) was merely increased by 1.40% for the same rate of change in the flow rate of the air.
The variation in the exergy gain, ∆
ψ (kJ·kg
−1), of the air for the Collector-I and Collector-II is graphically plotted against time in
Figure 5. The exergy gain of the air dropped by 34–51.13% as the flow rate of the air in Collector-I (I-pass) increased from 8.10 g·s
−1 to 12.10 g·s
−1, whereas it was 23.25–45.73% for Collector-I (I-pass). A plunge of 18.18–40% occurred due to the rise in the air flow rate of the air in the II-pass of Collector-I, and it was seen to be reduced by 27.11–38.98% for the II-pass of Collector-II. The standard deviation (SD) in ∆
ψ (kJ·kg
−1) was also reduced with an increase in the air flow rate. It was, respectively, diminished by 38.88–58.33% and 22.58–48.38% for I and II passes of Collector-I. Therefore, apart from the repeatability of the data set, the increase in the air flow rate reduced variability in the exergy of the system with time. Similar statistical behaviour was recorded for both I and II-passes of Collector-II, except for the magnitude, which varies differently. The standard deviation was reduced by 28–50% for the I-pass and 18.18–50% for the II-pass in Collector-II. The distribution functions of ∆
ψ for both Collector-I and Collector-II are negatively skewed, although the skewness in ∆
ψ for Collector-I (I-pass) was 85.71% higher than the corresponding value noted down for Collector-II (I-pass) at 8.10 g·s
−1. Subsequently, as compared to Collector-II (I-pass), the relative asymmetry in the exergy of Collector-I (I-pass) dwindled by 12.24% at 10.10 g·s
−1 and 24.13% at 12.12 g·s
−1. For the II-pass of Collector-I, the skewness was 98.70% lower than the corresponding skewness that occurred in the II-pass of Collector-I at 8.10 g·s
−1. At the higher air flow rate of the air, the kurtosis value dropped by 4.44% for Collector-I (I-pass) and increased by 23.96% while operating Collector-II (I-pass). Conversely, it stepped up by 27.96% and 51.76% for the II-passes of the Collectors-I and II, respectively. The likelihood of infrequent changes in available energy relatively increases with the air flow rate in Collector-II, and the recurrence of them would be suppressed in Collector-I but only if they both have a single passage. However, the standard deviation decreased for both Collectors-I and II with the increase in the air flow rate. The holistic viewpoint related to the statistical investigations depicted that Collector-I would have relatively low chances to encounter unexpected perturbation in the available energy with time. The maximum change in the exergy of the system (Collector-II) was noticed to be shifted by 1 h 20 min at the constant air flow rate (8.10 g·s
−1) when it was compared to the corresponding exergy change in Collector-I. No shift in the global maximum value of exergy function was observed in the I-pass of Collector-II at 10.10 g·s
−1, and a lag of 40 min was estimated in attaining the maximum change in the exergy of Collector-II at 12.10 g·s
−1. At the same time scale and air flow rate, Collector-I would be more time responsive than Collector-II in terms of exergy gain; nonetheless, the magnitude of the exergy gain in Collector-II (I) was relatively increased by 45% at the same air flow rate (8.10 g·s
−1).
The change in the average exergy function value for the flow process with the air flow rate of the air is shown in
Figure 6. It is clear from
Figure 6 that the value of the exergy function will decrease with the increase in the air flow rate of the air. However, the relative change in the exergy function of Collector I and Collector-II might differ quantitatively as well as qualitatively. The exergy drop in both Collectors-I and II varies linearly with the air flow rate of the air. Comparatively, the relative reduction in the exergy was noticed to be relatively higher in Collector-I as the flow rate increased further from 10.10 g·s
−1 to 12.10 g·s
−1. At some open air flow rate domains (9.5
< 9.6 and 10.5 <
< 11), the exergy drop would be the same in the II-passes of Collector-I and Collector-II.
The change in the second law efficiency (
ηII%) with time is illustrated in
Figure 7. At 8.10 g∙s
−1, the value of
ηII for Collector-II (I-pass) was estimated to be 36.16% higher than the corresponding value of
ηII for Collector-I (I-pass). The maximum relative percentage increase in
ηII was 46.16% at 12.10 g∙s
−1 for I-pass and 15.83% at 8.10 g∙s
−1 for II-pass of Collector-II (I-pass). Compared to the standard deviation (SD) in the second law efficiency of Collector-I (I-pass), the relative increase in SD for collector-II (I-pass) was 17.61%, 13.39%, and 36.64% at the air flow rates of 8.10 g∙s
−1, 10.10 g∙s
−1, and 12.10 g∙s
−1, respectively. Conversely, in the II-pass of Collector-II, SD only increased at 12.10 g∙s
−1 by the margin of 26.24%, whereas it reduced by 30.47% at 8.10 g∙s
−1 and by 27.16% at 10.10 g∙s
−1. The negative skewness in the
ηII for Collector-II (I-pass) was reduced by 28.61%, 58.53%, and 52.68% at the corresponding air flow rates of 8.10 g∙s
−1, 10.10 g∙s
−1, and 12.10 g∙s
−1 when the comparison was made with the obtained skewness for Collector-I (I-pass). A similar trend was observed for the second pass of Collector-II (II-pass). The value of Kurtosis for the distribution function of
ηII varied from 0.39 to 4.09 for the I-pass and 0.31 to 0.44 for the II-pass of Collector-I. Similarly, it lies in the interval of (−0.17, 4.33) and (0.5, 1.73), while air flows along the I-pass and II-pass of Collector-II. At 12.10 g∙s
−1, the maximum value of
ηII for Collector-II with time relatively lagged by 27 min as compared to the Collector-I.
The deviation in the energy efficiency of Collector-I and Collector-II with time is shown in
Figure 8. The first law efficiency (
ηI) of Collector-II (I-pass) was noticed to be 6.59–7.16% higher than the derived values of
ηI for Collector-I (I-pass). The maximum increase in
ηI was observed at 10.10 g·s
−1. Similarly, the percentage gain in
ηI of Collector-II (II-pass), with the increasing air flow rate of the air, varied from 0.64% to 18.31%. The maximum value of
ηI derived from Collector-II (I) pass was 8.58% higher than the corresponding value obtained for Collector-I (I pass) at 10.10 g·s
−1. Similarly, it surged to 18.05% when it was compared to the maximum
ηI of Collector-I (II-pass) at 12.10 g·s
−1.
A massive jump of 155.88% in ηI was calculated between two passes of Collector-II. Relatively speaking, in terms of energy efficiency, Collector-II fared well with the increasing air flow rate. At the same time, however, the relative deviation around the mean value of the ηI is also magnified by the rise in the air flow rate of the air in the I-pass of Collector-II. It increased by 64.59% and 35.53% in the I-pass and II-pass of Collector-II, respectively. The lowest deviation in the ηI was noted down at 10.10 g·s−1 for Collector-II (I-pass). Asymmetry in the distribution function of ηI, for both the I-pass and II-pass of Collector-II, was seen to be negatively skewed at the air flow rates of 10.10 and 12.10 g·s−1. Compared to Collector-II (II-pass), the negative kurtosis in the distribution function of ηI was relatively enhanced by 83.13% for Collector-I (II-pass) at 12.10 g·s−1. At the lower air flow rate, a time lead of 3.6 min in the peak value of ηI was noticed for Collector-II. According to an energy perspective, Collector-II is a bit more promising than its counterpart design, Collector-I. However, variability in ηI would also be relatively high in Collector-II due to higher positive kurtosis and standard deviation.
The effect of the increased air flow rate of the air on the first and second law efficiencies was described graphically in
Figure 9. As was seen in
Figure 7, the linear characteristic was observed in both
ηI and
ηII efficiencies of the Collector-I and II. The only demarcation is the relative change in the magnitude of
ηI and
ηII efficiencies of the collectors. Undoubtedly, Collector-II surpassed Collector-I in terms of energy efficiency, but the relative change in the first law efficiencies of both collectors were narrowed down with the increasing air flow rate. The effect of air flow rate on the second law efficiency of Collector-II (I-pass) was not as predominant, as it was seen in the case of Collector-I (I-pass). A change of 1.07% in
ηII against a 24.69% rise in the air flow rate across the Ist-pass of Collector-II was recorded, whereas it amounted to 11.05% for the same surge in the air flow rate across Collector-I (I-pass). Collector-I is more susceptible to the changing air flow rate than Collector-II. At some air flow rates, the second law efficiency of Collector-I (I-pass) marginally exceeded the first law efficiency of Collector-I (II-pass). The positive impact of the second passage on the exergy efficiency of Collector-II was seen only at 12.10 g·s
−1, whereas
ηI of Collector-I (II-pass) was 8.89% to 33.78% lower than the derived values of
ηI for I-pass of Collector-I. In the case of Collector-II, the second passage surpassed the exergy efficiency of the first passage by the margin of 23.51% at an air flow rate of 10.10 g·s
−1. The first law efficiency of the II-pass dwindled by 21.10–37.25% when it was compared to
ηI of the I-pass of Collector-II.
4.2. Grassmann Diagram of the Two-Pass Air Collector System
The exergy/Grassmann diagram for both collectors is presented in
Figure 10. It was seen that the net exergy gain of the air in Collector-I dropped with the increase in the air flow rate from 8.10 g∙s
−1 to 12.10. At 8.10 g∙s
−1, the net conversion of exergy was 14.71% of the total exergy available to the air at I-pass, whereas the conversion fraction slightly increased to 15.64% when the air flow rate was elevated by 24.69%. The further rise in the air flow rate dropped the exergy gain by 1.10%. However, the average exergy of the air at the inlet of Collector-I might influence the percentage of total available energy (TAH) at the outlet of the two-pass solar air collector. Excluding the exergy of the air at the inlet, the conversion fraction would be increased by a margin of 0.2–1.25%. If the system is examined section-wise, the exergy gains of air in the first passage (I-pass) were 18.53% at an air flow rate of 8.10 g∙s
−1. Upon comparison with the overall exergy gain of the system, an impressive jump of 5% was noticed in the exergy gain at 8.10 g∙s
−1, which was estimated to be 4.48% at 10.10 g∙s
−1 and 8.8% at 12.10 g∙s
−1. The exergy destruction during I-pass and II-pass was remarkably inflated, as the air flow rate varied from 8.10 g∙s
−1 to 12.10 g∙s
−1. Around 76.50−80.72% of total exergy was discharged to the surrounding area by the open flow system (I-pass). Similarly, it was 61.95–83.56% for the second passage (II-pass). The higher air flow rate will have higher exergy destruction when the flow is between the absorber and the cover plates, whereas it would be the other way around for the air flowing behind the absorber plate. At the mass rate of 8.10 g∙s
−1, the exergy destruction at II-pass would be 7.06% higher than that obtained for I-pass. However, in the case of 10.10 g∙s
−1 and 12.10 g∙s
−1, a plunge of 20.19% and 18.77% were, respectively, recorded in the exergy destruction of the air. In a nutshell, it can be concluded that the increasing number of passes would be suitable for the higher flow regime. On the other hand, it is good to have a single-pass system with a lower flow rate if the exergy is the prime concern of interest.
Apart from the smooth surface (Collector-I), an insignificant rise in the overall exergy of the air was noticed for Collector-II with the increase in the air flow rate. The overall exergy gain was elevated by the fraction of 1.04% as the air flow rate increased from 8.10 g∙s−1 to 12.10 g∙s−1. The omission of the initial exergy of the air at the inlet would moderately improve the exergy gain fraction by 0.05–0.11%, which is rather trivial if it is compared with the corresponding rise (0.2–1.25%) in the exergy gain of Collector-I. That implies that the inlet temperature has a relatively low impact on the exergy of Collector-II if the overall exergy gain is pivotal to the examiner. Comparatively, the overall exergy gain of the air in Collector-II surpassed the corresponding gain in Collector-I by 13.12% at the air flow rate of 8.10 g∙s−1, although a fall of 4.41% in the exergy gain was pointed out at the air flow of 10.10 g∙s−1. If the system is investigated according to the air passage (I and II pass), the exergy gains are 33.55%, 34.24%, and 29.98% of the total exergy (I-pass) provided at the corresponding air flow rates of 8.10 g∙s−1, 10.10 g∙s−1, and 12.10 g∙s−1, which are 43%, 72%, and 63% higher than the exergy gains derived, in parallel, at the same air flow rates for Collector-I. The fractions of exergy destruction at 8.10 g∙s−1, 10.10 g∙s−1, and 12.10 g∙s−1 were 63.88%, 66.08%, and 73.04% of the total exergy provided at the inlet (I-pass), as well as 49%, 52.15%, and 55.85% of the total exergy provided at the inlet of II-pass, respectively.
The estimated exergy losses at the constant air flow rate of 8.10 g∙s−1 in Collector-II were 16.49% (I-pass) and 70.53% (II-pass) lower than that obtained for Collector-I. Succinctly, it can be concluded that the increasing number of passes would be suitable for the higher flow regime. On the other hand, it is good to have a single-pass system with a lower flow rate if the exergy is the prime concern of interest. Conversely, the finned surface with the two passes is relatively good for overall exergy gain in the open flow system with a lower flow rate of the carrier fluid (air), albeit the exergy destruction at a higher air flow rate will limit its application in the high-capacity solar dryers.
The mathematical relationship for the exergy changes and the second and first law efficiencies are, respectively, provided in
Table 2 and
Table 3 for Collector-I and Collector-II. The coefficient values of the polynomial equations are separately compiled in
Table 4. It was seen that the higher-order equations fit more closely to the obtained values of exergy gain in Collector-I. The same pattern has been noticed for the other values of
obtained at a higher air flow rate. It implies a higher degree of oscillation, with prevailing time, in the exergy change of the air in Collector-I as compared to Collector-II. Similarly, the polynomial models for other parameters were examined. The polynomial model for the exergy efficiency of Collector-II exhibited higher dimensionality than that of the model derived for Collector-I. However, derived models for energy efficiency with time are uniform in nature and are not skewed significantly with the increase in the air flow rate
The average values of the thermodynamic parameters for Collector-I and Collector-II are tabulated in
Table 5 and
Table 6, respectively. Compared to the corresponding values of η
II for Collector-I, the second-law efficiency (
ηII) for I-pass at 8.10 g∙s
−1, 10.10 g∙s
−1, and 12.10 g∙s
−1 was, correspondingly, increased by 35.23%, 32.41%, and 46.92%. Conversely, the relative rise in the second-law efficiency (
ηII) of Collector-II (II-pass) was noticed only at 8.10 g∙s
−1, whereas it was dropped by 9.36% and 1.30% at the corresponding air flow rates of 10.10 g∙s
−1 and 12.10 g∙s
−1. In both Collectors-I and II, the increasing air flow rate led to a reduction in
ηII of I-pass and II-pass, whereas the first law efficiency (
ηI) of Collector-I and Collector-II increases with the surging air flow rate. Compared to the estimated values of
ηI for Collector-I, the relative rise in
ηI at 8.10 g∙s
−1, 10.10 g∙s
−1, and 12.10 g∙s
−1 was 6.57%, 9.10%, and 7.00%, as well as 0.61%, 11.91%, and 18.34% for the I and II-passes of Collector-II, respectively. The estimated exergy destruction rate,
I (W), for Collector-II (I-pass) at the air flow rate of 8.10 g∙s
−1 was 16.73% lower than the recorded value of
I (W) for the I-pass of Collector-I. Similarly, it dropped by 2.69% when the II-pass of Collector-II was compared with the corresponding pass of Collector-I at the same air flow rate. Relatively speaking, the exergy destruction rate in Collector-II is higher than that of Collector-I, as the air flow rate of the air increases from 8.10 g∙s
−1 to 12.10 g∙s
−1. The entropy generation, due to the pressure drop in Collector-II, was estimated to be twice the corresponding value derived for Collector-I at 8.10 g∙s
−1. The enthalpy of the air relatively increased with the rise in the air flow rate across Collector-II (I-pass), but the same effect was not observed in the II-pass of the same collector. A leap of 22.97–31.83% was noticed in the air enthalpy, but a plummet of 11.64–17.48% was also seen at the same time in the II-pass of Collector-II. The useful heat gain by the air in Collector-II (I-pass) was 3%, 17.39%, and 8% higher than the corresponding heat gain obtained by Collector-I (I-pass) at 8.10 g∙s
−1, 10.10 g∙s
−1, and 12.10 g∙s
−1, respectively, albeit there was no change in the heat gain rate of the air flowing across the II-pass of Collector-II. As compared to the useful heat gain rate of the air in Collector-I (II-pass), it was improved by 12.5% at an air flow rate of 10.10 g∙s
−1 and by 17.64% at 12.10 g∙s
−1 in Collector-II (II-pass), which was observed at 10.10 g∙s
−1. The Keenan function for Collector-II (I-pass) increased by 45.55–66.66%, but it dropped by 2–2.77% as the air flow rate increased from 8.10 g∙s
−1 to 12.10 g∙s
−1. Qualitatively, the finned surface did not play any pivotal role in the increase in the air flow rate when it was compared to Collector-I. However, some quantitative enhancement was seen in the energy efficiency of the finned collector (Collector-I), but the presence of the second and the exergy loss due to entropy generation increased the irreversibility within the open flow system of Collector-II. There must be an optimum air flow rate to allow both the collector to function properly and the degradation of energy to be minimized to some extent. From this analysis, the air flow rate should be within the range of 8.10–10.10 g∙s
−1 to avoid the degradation of energy for the two-pass open flow system.