3.1. Iris Coupled Microwave Cavity Filter
In the first example, the proposed modeling technique is applied to the iris coupled microwave cavity filter, as shown in
Figure 3. The filter structure is a standard WR-90 waveguide (the width is 22.86 mm, and the height is 10.16 mm), and the thickness of all coupling windows is 2.54 mm. The iris widths
,
and
are the geometrical design parameters of the filter. The power
P, which is supplied to the cavity filter, is a multiphysics design parameter. The power loss generates heat in the cavity, resulting in the thermal effects and mechanical deformation. These changes caused by thermal effects and mechanical deformation make the output of multiphysics simulation different from that of pure electromagnetic simulation. This example has four design parameters, i.e.,
. Frequency
f is an extra input. The geometrical design parameter of the multiphysics model is
. The multiphysics design parameter is
. The model has one output which represents the EM-centric multiphysics responses with respect to different values of multiphysics domain parameters, i.e.,
. Only EM domain variables need to be considered for developing the coarse model. The coarse model has three design parameters
. Frequency
is an additional input.
ANSYS Workbench 17.0 is used to perform multiphysics simulations to generate training and test samples for the multiphysics model. In this example, the interaction of three physics domains (thermal, mechanical and EM domain) leads to changes in EM responses. The actual simulation process of the ANSYS Workbench is shown in
Figure 4. The geometry parameters of the waveguide filter perform EM simulation. The power loss generates heat with the action of the input power in the cavity filter, resulting in thermal deformation of the filter structure. Different physical domains interact with each other, and different input powers have different EM responses. Thus, more than simple electromagnetic field analysis is needed to represent multiple physical responses, and other physical domains need to be included in the model for multiple physical analysis. An ANSYS HFSS EM simulator with fast simulation capabilities generates data for the coarse model modeling.
Figure 5 shows the responses of EM analysis and multiphysics analysis with the same geometrical parameters. It is observed that there is a difference between multiphysics analysis and EM analysis with the same geometrical parameters, and the pure EM analysis cannot represent the multiphysics responses. In this paper, the proposed technique is developed to represent multiphysics responses for this filter example.
The DOE sampling method is utilized for data generation of the coarse model and the fine model. For the fine model, this example uses 5-level (25 sets) and 9-level (81 sets) of DOE to define multiphysics training data, respectively. The 8-level (64 sets) of DOE is used to define multiphysics test data. For the coarse model, 9-level (81 sets) of DOE is used to define EM domain training data; the 8-level (64 sets) of DOE is used to define EM domain test data. The test data are never used in the training process. To accurately map multiphysics problems to EM problems, the range of geometrical parameters of the coarse model is lager than that of the fine model.
Table 1 shows the ranges of the training and test data chosen in this example. The input frequency range is from 9.5 to 10.5 GHz with 0.01 GHz step. For this example, 8181 samples and 2525 samples are used to train the fine model, respectively, and 6464 samples are used to test the fine model. A total of 8181 samples are used to train the coarse model, and 6464 samples are used to test the coarse model. The training samples and test samples are imported into the software NeuroModelerPlus to complete the training and test process.
Before developing the multiphysics domain fine model, a four-layer multilayer perceptron (MLP) structure is used to develop the coarse model in this example. The training and test process of the coarse model is completed in NeuroModelerPlus. The numbers of hidden neurons in the two hidden layers of the coarse model are 10 and 10, respectively. After the establishment of the coarse model, the fine model, including two mapping neural networks and the trained coarse model, is developed. The construction and training process for the proposed multiphysics models is completed in NeuroModelerPlus, as well. The developed multiphysics model can represent the EM-centric multiphysics responses with respect to different values of multiphysics domain design parameters. The accuracy of the proposed model can be expressed by training error and test error, which are obtained by Equation (6). The training error for the developed multiphysics model with 81 sets of training data is 1.18%, while the test error is 1.22%. The numbers of hidden neurons for the input and output mapping are 10 and 10, respectively. The training error for the developed multiphysics model with 25 sets of training data is 1.20%, while the test error is 1.31%. The numbers of hidden neurons for the input and output mapping modules are 5 and 5, respectively. The development process of the multiphysics model takes about 15 min.
For this example, the ANN multiphysics modeling method in [
17], the Neuro-TF multiphysics modeling method in [
20] and the existing Neuro-SM multiphysics modeling method in [
21] are used to develop the multiphysics model in two cases: with 25 sets of multiphysics training data and 81 sets of multiphysics training data. The coarse model and the numbers of hidden neurons of the multiphysics model in [
21] are all the same as the proposed multiphysics model. The modeling results of four different modeling methods are compared from three aspects: the amount of modeling data, the modeling time and the modeling error, as shown in
Table 2.
The results in
Table 2 show that the proposed model, which includes three modules, is more accurate than other models developed by the existing methods. The training error and the test error of the proposed model with less multiphysics data (25 sets) is much smaller than that of the ANN model with more multiphysics data (81 sets). Since the proposed model contains a coarse model which provides physical properties, the proposed model with less data and modeling time is more accurate than the ANN model. The output mapping is introduced into the proposed model to narrow the difference between the coarse model and the fine model. Therefore, the proposed model is more accurate than the Neuro-TF model and the existing Neuro-SM model with the same multiphysics data and modeling cost.
The comparison of computation time between ANSYS Workbench software and the proposed multiphysics model with respect to different amounts of multiphysics data is shown in
Table 3. It can be seen from the table that the multiphysics simulation software (ANSYS Workbench) takes a lot of time to calculate new multiphysics data. However, the modeling cost and time of the proposed model is a one-time investment. Once the proposed model is established, the time to calculate new multiphysics data is negligible. The advantage of the proposed multiphysics is more obvious with more calculated data.
The comparison of the decibel values of
of the proposed multiphysics model trained with less data (25 sets) and the existing Neuro-SM model trained with less (25 sets) and more data (81 sets) are shown in
Figure 6. The four models are operated under the same design parameters randomly selected from the test data. The proposed multiphysics model can provide accurate prediction for the test sample even if it has never been learned in the training process. Compared with the existing Neuro-SM model, the proposed model can achieve better accuracy.
3.2. Three-Pole Waveguide Filter
For the second example, the proposed parametric modeling technique is applied to a three-pole waveguide filter with tuning posts placed at the center of each coupling window and cavity, as shown in
Figure 7. The heights of the tuning posts (
and
) and the square cross section (
and
) are the geometrical design parameters of this filter. The electronic potentials
and
applied across the piezo-actuator are multiphysics design parameters, which provide the tunability for the waveguide filter by causing the deformation of the piezo-actuator. The multiphysics design parameters
and
can change the EM response due to the piezoelectric effect and mechanical deformation. The waveguide structure is a standard WR-90 waveguide (the width is 22.86 mm and the height is 10.16 mm), and the thickness of all coupling windows is 3 mm. This example has six design parameters, i.e.,
. Frequency
is an extra input. The geometrical design parameter of the multiphysics model is
; the multiphysics design parameter is
. The model has one output which represents the EM-centric multiphysics responses with respect to different values of multiphysics domain design parameters, i.e.,
. Only EM domain variables need to be considered for developing the coarse model. The geometrical design parameter of the coarse model is
. Frequency
is an additional input of the coarse model.
In this example, training and test samples for the multiphysics model are generated by COMSOL Multiphysics 5.3a, which performs multiphysics simulations. The interaction of three physics domains (electrostatic, mechanical and EM domain) leads to the changes in EM responses. The actual simulation process of COMSOL Multiphysics is shown in
Figure 8. The geometry parameters of the waveguide filter perform EM simulation. The variation in the bias voltage
and
, which causes the deformation of the piezoelectric actuator, can change the EM response. Different
and
have different response waveforms, thus, the bias voltages
and
need to be included in the multiphysical model. The ANSYS HFSS EM simulator with fast simulation capabilities generates modeling data for the coarse model modeling.
Figure 9 shows the responses of EM analysis and multiphysics analysis with the same geometrical parameters. It is observed that there is a difference between multiphysics analysis and EM analysis with the same geometrical parameters. Pure EM analysis cannot represent the multiphysics responses. In this paper, the proposed technique is developed to represent multiphysics responses for this filter example.
DOE sampling method is utilized for data generation of the coarse model and the fine model. For the fine model, this example uses 5-level (25 sets) and 9-level (81 sets) of DOE to define multiphysics training data, respectively. The 8-level (64 sets) of DOE is used to define multiphysics test data. For the coarse model, 9-level (81 sets) of DOE is used to define EM domain training data, and 8-level (64 sets) of DOE is used to define EM domain test data. The test data are never used in the training process. To accurately map multiphysics problems to EM problems, the range of geometrical parameters of the coarse model is larger than that of the fine model.
Table 4 shows the ranges of the training and test data chosen in this example. The input frequency range is from 8.25 to 9.25 GHz with 0.01 GHz step. For this example, 8181 samples and 2525 samples are used to train the fine model, respectively, and 6464 samples are used to test the fine model. In all, 8181 samples are used to train the coarse model, and 6464 samples are used to test the coarse model. The training samples and test samples are imported into the NeuroModelerPlus software to complete the training and test process.
Before developing the multiphysics domain fine model, a three-layer MLP structure is used to develop the coarse model in this example. The training and test process for the coarse model is completed in NeuroModelerPlus. The numbers of hidden neurons for the coarse model are 30 and 20 when 25 and 81 sets of training data are used to develop the multiphysics fine model, respectively. After the establishment of the coarse model, the fine model, including two mapping neural networks and the trained coarse model, is developed. The construction and training process of the proposed multiphysics model is completed in NeuroModelerPlus, as well. The developed multiphysics model can represent the EM-centric multiphysics responses with respect to different values of multiphysics domain design parameters. The accuracy of the proposed model can be expressed by training error and test error, which are obtained by Equation (6). The training error for the developed multiphysics model with 81 sets of training data is 1.19%, while the test error is 1.24%. The numbers of hidden neurons for the input and output mapping are 5 and 5, respectively. The training error for the developed multiphysics model with 25 sets of training data is 1.25%, while the test error is 1.63%. The numbers of hidden neurons of the input and output mapping are the same as the numbers for 81 sets of training data. The development process of multiphysics model takes about 18 min.
For this waveguide filter example, the ANN multiphysics modeling method in [
17], the Neuro-TF multiphysics modeling method in [
20] and the existing Neuro-SM multiphysics modeling method in [
21] are used to develop the multiphysics model in two cases: with 25 sets of multiphysics training data and 81 sets of multiphysics training data. The coarse model and the numbers of hidden neurons of the multiphysics model in [
21] are the same as the proposed multiphysics model. The modeling results of four different modeling methods are compared from three aspects: the amount of modeling data, the modeling time and the modeling error, as shown in
Table 5. The results in
Table 5 show that the proposed model, which includes three modules, is more accurate than other models developed by the existing methods. The training error and the test error of the proposed model with less multiphysics data (25 sets) is much smaller than that of the ANN model with more multiphysics data (81 sets). Since the proposed model contains a coarse model which provide physical properties, the proposed model with less data and modeling time is more accurate than the ANN model. The output mapping is introduced into the proposed model to narrow the difference between the coarse model and the fine model. Therefore, the proposed model is more accurate than the Neuro-TF model and the existing Neuro-SM model with the same multiphysics data and modeling cost.
The comparison of computation time between COMSOL Multiphysics software and the proposed multiphysics model with respect to different amounts of multiphysics data are shown in
Table 6. It can be seen from the table that the multiphysics simulation software (COMSOL Multiphysics) requires a lot of time to calculate new multiphysics data. However, the modeling cost and time of the proposed model is a one-time investment. Once the proposed model is established, the time to calculate new multiphysics data is negligible. The advantage of the proposed multiphysics is more obvious with more calculated data.
The comparison of the decibel values of
S11 of the proposed multiphysics model trained with less data (25 sets) and the existing Neuro-SM model trained with less (25 sets) and more data (81 sets) are shown in
Figure 10. The four models are operated under the same design parameters randomly selected from the test data. The proposed multiphysics model can provide an accurate prediction for test samples even if it has never been learned in the training process. Compared with the existing Neuro-SM model, the proposed model can achieve better accuracy.