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Review

Natural Pectin Polysaccharides as Edible Coatings

Department of Analytical Chemistry, Nutrition & Food Sciences, University of Alicante, Campus San Vicente, 03690 San Vicente del Raspeig (Alicante), Spain
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Author to whom correspondence should be addressed.
Coatings 2015, 5(4), 865-886; https://doi.org/10.3390/coatings5040865
Submission received: 30 September 2015 / Revised: 9 November 2015 / Accepted: 11 November 2015 / Published: 16 November 2015
(This article belongs to the Special Issue Functional Coatings for Food Packaging Applications)

Abstract

:
The most fashionable trends in food packaging research are targeted towards improvements in food quality and safety by increasing the use of environmentally-friendly materials, ideally those able to be obtained from bio-based resources and presenting biodegradable characteristics. Edible films represent a key area of development in new multifunctional materials by their character and properties to effectively protect food with no waste production. The use of edible films should be considered as a clean and elegant solution to problems related with waste disposal in packaging materials. In particular, pectin has been reported as one of the main raw materials to obtain edible films by its natural abundance, low cost and renewable character. The latest innovations in food packaging by the use of pectin-based edible films are reviewed in this paper, with special focus on the use of pectin as base material for edible coatings. The structure, properties related to the intended use in food packaging and main applications of pectins are herein reported.

Graphical Abstract

1. Introduction

Food packaging systems have been traditionally considered as simple containers to transport food from the place where they have been produced to the retail outlet and then to the consumer with no alteration of the food nutritional and organoleptic characteristics. Nevertheless, these systems are often unable to increase the shelf-life of fresh food resulting in a problem to producers, retailers and consumers. Since the main function of packaging is preservation of food from external contamination, other important features such as retardation of deterioration, extension of shelf-life, protection from transport impacts and maintenance of the food quality should be taken into account. Packaging materials should protect food from environmental influences such as heat, moisture, oxygen, enzymes, loss of aromas and unpleasant odor components, as well as from the attack from micro and macro-organisms. Furthermore, the global market is becoming more demanding and is continuously in need of novel and stable products which, at the same time, could retain the natural properties of food. In summary, the demand for new packaging materials and food packaging functionalities is increasing.
Among materials currently used in food packaging, polymers have taken a major share because of their versatility and advantageous performance/cost ratio. However, the most important polymers used for food packaging are obtained from non-renewable resources and they are not biodegradable or compostable, representing a global environmental problem. These drawbacks in the use of common polymers in food packaging are becoming an important issue in the design of attractive systems for distribution, making consumers aware of the problems related to the waste disposal. Although the stability of food packaging materials during the food shelf-life is an advantage, it turns into a disadvantage when the package enters the post-use phase. In summary, the use of polymers obtained from non-renewable resources and non-biodegradable in food packaging applications represents an important environmental impact and waste generation issue. In fact, packaging waste accounted for 32.5 million tons or 17.7% of the total municipal solid waste (MSW) in 2013 in the USA [1] and 19.3 million tons or around 25% in 2014 in Europe [2]. Currently, landfilling is the dominant method of packaging waste disposal, followed by recycling, incineration and composting. Even though recovery methods such as reuse, recycling and/or composting are encouraged as a way of reducing packaging waste disposal, there is still much work to do to substantially reduce the quantity of plastics present in MSW [3].
Some alternative packaging materials obtained from renewable resources, such as poly(lactic acid), PLA, poly(hydroxyalkanoates) (PHAs), starch or proteins, have been proposed as alternatives to non-biodegradable polymers in food packaging applications [4,5,6,7]. However, polysaccharides are gaining some space in their use as innovative packaging materials by their ubiquitous presence in Nature, as well as by their relative low cost compared to other biopolymers and the possibilities they offer to be used not only as polymer matrices but also in coatings. Polysaccharides are therefore strong environmentally-sound contenders in the food packaging market that fulfill all the environmental concerns (i.e., derived from renewable raw materials and biodegradable) while being even possible to be metabolized by human body together with food, making them able to be used in edible films.
Polysaccharides are the main component of biomass, being the most abundant renewable polymer resources available from Nature. Among them, pectin is one of the most significant since the pectin world market demand is increasing, reaching a total production capacity around 45–50 Mton per year while the demand was around 140–160 Mton per year in 2011, showing that the industry interest on this complex polysaccharide is rising day by day.
One of the most important features in the still incipient commercial application in food packaging of bio-based polymers is the use of some of these materials (e.g., PLA, PHAs) for rigid containers [8], but flexible morphologies are still dependent on the use of additives. In addition, commercial biopolymers show some limitations in terms of performance (thermal resistance, poor barrier and brittleness) as well as high costs. In fact, the present situation is such that the development of polysaccharides-based materials in fields where unique performance or raw material characteristics show an added technological value (for instance, sourced from renewable materials, biodegradability, water barrier, antimicrobial properties, aroma barrier) or marketing-wise (e.g., green or sustainability image) is both a challenge and an opportunity for the food packaging industries.
The term edible coatings in food applications correspond to thin layers of edible materials applied onto surfaces of highly perishable foodstuff, such as fresh-cut fruits and vegetables. The aim of this paper is the full review of the properties and possible applications of pectin in the manufacture of edible films for food packaging. The most recent scientific and technological developments in this field will be highlighted and our goal would be to permit the reader getting a complete survey of the increasing use of this biopolymer in food industries.

2. Structure and Classification of Pectic Substances

Pectin is a white, amorphous and colloidal carbohydrate of high molecular weight occurring in ripe fruits, especially in apples, currants, etc., and used in fruit jellies, pharmaceuticals and cosmetics for its thickening and emulsifying properties and ability to solidify to a gel. All these properties and applications have put pectin in the market of the biopolymers with great potential and possibilities for future developments. The structure of these polysaccharides is discussed in this section.
Pectic substances are present in the primary cell walls and middle lamellae of many plants and fruits, and they are frequently associated with cellulose, hemicellulose and lignin structures [9]. Their presence in the cell is important for some essential functions: (a) adhesion between cells; (b) mechanical strength of the cell wall; (c) ability to form stabilizing gels; and (d) they play a significant role in the growth of plant cells [10]. Pectin forms the most complex class of polysaccharides, mainly composed by high molecular weight heterogeneous groups of glycanogalacturonans and acidic structural polysaccharides with diverse structures. Pectin backbone consists of (1→4)-α-d-galacturonic acid molecules linked to a small number of rhamnose residues in the main chain and arabinose, galactose and xylose in the side chains [11]. Several authors stated that pectin polysaccharides can be classified in three types (Figure 1) [12,13,14].
Homogalacturonan (HG) is a linear polymer formed by d-galacturonic acid and it can be classified into three different families depending on the acetylation or methylation reactions suffered during polymerization: (i) pectin with more than 75% of methylated carboxyl groups; (ii) pectinic acid with less than 75% of methylation; and, finally, (iii) pectic acid or polygalacturonic acid without methyl-esterified carboxyl groups [12]. Is the bold/italics necessary?
Rhamnogalacturonan I (RGI) is composed by the repeating disaccharide rhamnose–galacturonic acid groups acetylated and linked to side chains of neutral sugars, such as galactose, arabinose and xylose. Finally, rhamnogalacturonan II (RGII) is also formed by homogalacturonan chains, but with complex side groups attached to 12 different types of glycosyl residues, such as rare sugar species (2-O-methyl xylose, 2-O-methyl fucose, aceric acid, 2-keto-3-deoxy-d-lyxo heptulosaric acid, and 2-keto-3-deoxy-d-manno octulosonic acid). RGI and RGII are called hairy regions in the pectin structure whereas HG is the smooth part of the molecule [13,14].
Figure 1. Classification of pectic polyssacharides based on d-galacturonic acid [12,13,14].
Figure 1. Classification of pectic polyssacharides based on d-galacturonic acid [12,13,14].
Coatings 05 00865 g001

3. Properties and Current Applications in Food Industry

In general terms, pectins are used in food industry as stabilizers, thickening and gelling agents, crystallization inhibitors and encapsulating agents. But, in all cases, galacturonic residues should be previously modified by the addition of methyl groups to yield methoxides. This chemical modification is essential to improve pectins physical properties, which are dependent on their molecular masses and, primarily, on the degree of methyl-esterification (DM), calculated as moles of methanol per 100 moles of galacturonic acid [15]. In this context, two different DM degrees can be achieved resulting in different applications [10]:
  • Pectins with high DM (HM pectins) containing 50% or higher of galacturonic residues. They are used as gelling component in heat-resistant bakery jams, fruit preservatives and juices, confectionaries jellies, milky products, glazing cakes and soft drinks. HM pectins form gels by hydrophobic interactions under acidic conditions in aqueous media and high sugar content.
  • Pectins with low DM (LM pectins) are obtained by de-esterification of HM pectins under controlled pH, temperature and time. LM pectins show DM degrees between 20% and 30% [16]. They are used to prepare gels at low pH values in the presence of divalent calcium. Applications in food industry include jams and jellies with low-sugar content, dairy desserts, ice cream with fruit gels, thickening agents of syrups for fruit and vegetable canning and food coatings.
In this context, edible coatings obtained from pectin and derivatives (pectate and amidated pectin) have been recently proposed in food-related applications by their excellent barrier to oxygen, aroma preservation, barrier to oil and good mechanical properties, but they are not effective against moisture transfer through films by their hydrophilic nature [17]. They are currently used in fresh and minimally processed fruits and vegetables, such as avocado, apple, apricot, chestnuts, berries, guava, melon, papaya, peach, walnuts, carrot and tomato [17]. Depending on the product, three different coating methods can be used, as shown in Figure 2 [18].
Figure 2. Main coating methods used in food industry. (Adapted from ref. [18]).
Figure 2. Main coating methods used in food industry. (Adapted from ref. [18]).
Coatings 05 00865 g002
According to Dhanapal et al [18], dipping is the most common method to apply coatings to fruits and vegetables when the coating solution is highly viscous (Figure 2a). It is carried out by introducing the product for a time between 5 and 30 s in a coating solution under controlled conditions of density and surface tension.
However, when the coating solution is not highly viscous, spraying can be used (Figure 2b). The food product is introduced into the coating system and it is sprayed by controlling the final drop size of the spray solution, which depends on the thickness of the spray gun, nozzle temperature, air and liquid flow rates, humidity of incoming air and polymer solution, drying time and temperature [18]. The usual spraying instrument in this application can produce fine sprays, with drop-size distributions up to 20 μm. Finally, the brushing method is used in some products, such as fresh beans and strawberries, when the reduction of the moisture loss is an issue (Figure 2c). Thin coatings onto the surface of the product are obtained in all cases and they could act as semi-permeable membranes reducing gas transfer rates and creating new packaging materials to extend food shelf-life.

4. Extraction Methods for Pectins: New Trends for the Revalorization of Agricultural Residues

Pomace from apples, citric albedo, sugar beet pulp and sunflower rinds have been proposed as by-products from the agricultural and food industries to obtain pectic substances with contents over 15% on dry basis [19]. In fact, apple pomace (15% to 20% of pectin) and citrus peel (30% to 35% of pectin), obtained in fruit juice industries, are the two main raw materials used for the industrial extraction of pectins. However, other natural sources with potential in the pectins extraction have been described in literature [15]. For example, plants of Lupinus genus (pectins content 1.5%–7% depending on the variety, year, and climatic conditions), burdock from the Arctium genus (pectins content higher than 21%) or peach (Persica vulgaris L.) with pectins content up to 10% have been proposed.
The diverse nature of the pectic substances has resulted in different extraction methods. Depending on the raw material the extraction methods and further chemical purification treatments are different. This section focuses on natural pectin sources and the associated extraction methods used to produce high added-value products. The most frequent extraction techniques are: (i) conventional solvent extraction based on stirring and heating; (ii) microwave assisted extraction (MAE); (iii) electromagnetic induction (EMI); (iv) ultrasound-assisted extraction (UAE); and (v) enzymatic extraction.
In general terms, pectins are commonly extracted by solvent-liquid methods in acidic aqueous media (nitric, sulfuric, phosphoric or citric acid) at high temperatures due to their availability, applicability and ease of use [20]. Pectins are usually extracted by hot dilute mineral acids at pH 1.5–2.5, taking 2–4 h with further precipitation with ethanol or isopropyl alcohol, separation to remove impurities, drying, grinding and blending with other additives. The extracted pectins can be categorized into two major types, depending on their DM degree. Factors like pH, temperature, time and solvent:liquid (S:L) ratio are usually studied to optimize the extraction conditions. Table 1 shows the main extraction methods for natural pectins reported in literature.
Table 1. Natural pectins extracted by solvent extraction methods.
Table 1. Natural pectins extracted by solvent extraction methods.
Natural SourceExtraction ParametersPectin Yield Extraction (%)Ref.
Okra podsCitric and phosphate buffer, pH 2 and 6, 60 min, 80 °C, 1:15 g·mL−113.3 (pH 2.0); 15.7 (pH 6.0)[21]
Durian rindsHCl, pH 2.8, 43 min, 86 °C, S:L 1:10 g·mL−19.1[22]
Mango peelSulfuric acid in water, pH 1.5, 2.5 h, 90 °C>70[23]
Banana peelCitric acid solution, pH 2.0, 160 min, 87 °C, 1:20 g·mL−113.89[24]
Citric acid and HCl, pH 1.5, 4 h, 90 °C16.54[25]
Tropical fruit peelsCitric acid, pH of 2, 3.3 and 4.5, 120 min, 70 °C12.56–14.24[26]
Sugar beet pulpCitric acid, pH 1, 166 min, 99 °C, 1:20 g·mL−123.95[27]
Bagasse and pomace lime fruitCitric acid, 60 min, 90 °C, 1:20 g·mL−113.31 (Bagasse); 15.1 (Pomace)[28]
Valencia orange peelCitric acid extraction, pH 1.5, 75 min, 90 °C16.7[29]
Watermelon seedHCl, pH 2, 60 min, 85 °C, 1:15 g·mL−119.75[30]
Faba bean hullsHCl, pH 1.5, 80 min, 85 °C, 1:25 g·mL−115.75[31]
Honeydew melon seeds and damaged skinHCl at pH 1, 80 °C for 4 h7.9[32]
Tomato peelAmmonium oxalate and oxalic acid, 90 °C in two extraction steps (24 and 12 h)32.0[33]
Sunflower headSodium citrate, 85 °C, 3.5 h, 1:40 g/mL16.90[34]
Alba, Laws and Kontogiorgos extracted okra pod pectins at different pH values (2.0 and 6.0 with 100 mM citric and phosphate buffer, respectively) and examined the effect of the extraction conditions on their molecular and compositional characteristics [21]. Pectins obtained could not be quantitatively recovered in a single extraction step and second extraction was required. They concluded that pectins extracted with citric buffer (pH 2.0) resulted in slightly lower yields (13.3% ± 0.3%) when compared to extraction at pH 6.0 (15.7% ± 0.2%). The highest extraction yields were obtained at high temperatures and low pH values due to the cleavage of pectin and other cell wall materials. Furthermore, okra pectins were found to be LM with DM 40.0% ± 1.6% and 24.6% ± 1.0% for pH 2.0 and 6.0, respectively. These results could be attributed to de-esterification process caused by the β-elimination of the esterified homogalacturonan backbone, removing methyl ester groups and resulting in pectins with lower DM and molecular mass. These pectins can be used as functional ingredients (thickeners, viscosity enhancers, gelling agents and texture modifiers) in the food industry.
Durian (Durio zibethinus) is considered as a high-value fruit due to its distinct flavor and unique taste, but its processing generates large amounts of waste and by-products rich in polysaccharides. A second-order polynomial equation using a three-level Box-Behnken response design to optimize the extraction conditions of pectins from Durian residues was recently proposed [22]. Those authors studied the influence of four variables: S:L ratio (5–15 g·mL−1), pH (2–3), extraction time (20–60 min) and extraction temperature (75–95 °C) in the pectins extraction yield. The optimum selected conditions were pH 2.8, 43 min, 86 °C and 1:10 g·mL−1 S:L ratio, yielding 9.1% for the extraction efficiency.
Hubert et al. studied the impact of different Mango (M. indica L.) cultivars, technological procedures and ripeness degree on the pectin quality of their peels [23]. They concluded that grinding of mango peels (with particle sizes of 42 μm) significantly enhanced the pectins extraction yield (70%) without increasing the impurity contents.
Banana fruit has been considered an excellent source of pectins. A central composite design was used to determine the effect of pH (2.0–4.5), extraction temperature (70–90 °C) and time (120–240 min) in the extraction yield of pectins in citric acid solution (1:20 w/v) under stirring (150 rpm) [24]. High temperatures and pH values resulted in higher extraction yields with a decrease in DM from 79% to 43%. The optimum conditions for pectins extraction were 87 °C, 160 min and pH 2.0 with extraction yield 13.9%. Castillo-Israel et al. proved that banana peel waste could be a promising source of pectins with extraction yield 17.0% and DM 75.0% by using HCl (0.5 N, pH 1.5) and citric acid (0.5 N, pH 1.7) at 90 °C for 4 h [25]. Other agricultural residues used as pectins sources are peels of Yellow passion fruit (Passiflora edulis var. flavicarpa), red dragon fruit (Hylocereus polyrhizus) and soursop (Annona muricata L.) [26]. Peels of yellow passion fruit and dragon fruit gave pectins yield of 14.2% and 12.6% with DM 55.5% and 47.9% at pH = 2.4 and extraction times 58 and 65 min, respectively. It was concluded that the soursop peels are not suitable by their low pectins yield (lower than 6%). In contrast, the extraction of sugar beet pulp pectins in citric acid at 99 °C and 166 min at pH = 1.0 and S:L ratio 20 allowed the maximum extraction yield (23.9%) [27].
Bagasse and pomace of Mexican lime fruit have been proposed as pectins sources with S:L ratio 1:20, citric acid 1% at 90 °C for 60 min with yields of 13.3 and 15.1%, respectively [28]. Pectins yield extraction from Valencia orange peels was carried out by using citric acid solution at 90 °C for 75 min and pH 1.5 yielding acceptable pectins extraction (16.7%) [29]. Korish reported the use of the Citrullus lanatus var. Colocynthoides watermelon seeds as source of pectins [30]. The optimum yield was obtained with acidic water solution (HCl, pH 2.0, S:L ratio 1:15 and 85 °C), for 60 min yielding pectins extraction efficiency of 16.7%. This waste was proposed as raw material for the production of useful biomaterials and chemicals. These authors also studied the potential use of bean hulls as pectins source [31]. The maximum yield of the extracted pectins was not coincident with the highest esterification degree with the maximum yield (15.7%) recorded at pH 1.5 and 85 °C for 80 min and S:L ratio 1:25; while the highest degree of esterification (54.6%) occurred at pH 2.5 and 90 °C for 60 min. Therefore, it was concluded that the yield of pectins was variable with the extraction conditions.
Seeds and damaged skin of fresh honeydew melon (Cucumis melo Inodorus) were proposed as other pectins sources with acceptable efficiencies (7.9%) in HCl at pH = 1.0 [32]. Pectins from tomato (Lycopersicum esculentum) peels were also extracted under reflux at 90 °C with ammonium oxalate (16 g·L−1) and oxalic acid (4 g·L−1) in two extraction steps (24 and 12 h respectively) [33]. The highest pectins yields were 32.6% and 31.9% in two batches, but the pectin quality was low in the second extraction step. Kang et al. extracted pectins from sunflower heads (SFHP) with sodium citrate at 85 °C and S:L ratio 1:40 [34]. The content in uronic acid was used in this study as the indicator of the pectin extraction yield by using the carbazole colorimetric method with a maximum yield in uronic acid of 16.9%.
Giosafatto et al. recently reported the production of an edible hydrocolloid film made by using Citrus pectin and the protein phaseolin crosslinked by microbial transglutaminase, an enzyme able to covalently modify proteins by formation of isopeptide bonds between glutamine and lysine residues [35,36]. These authors included different biopolymer matrices in their formulations, including chitosan [37,38] and whey proteins [39].
In general terms, it can be concluded that the combination of high temperatures, times and solvents volume resulted in the recovery of pure pectins. However, two problems in the pectins extraction were described, since long heating times resulted in ruptures of the pectin chains leading to difficulties in pectin isolation, while acid extraction may result in corrosion and pollution whereas the alkaline extraction reduces the chain of galacturonic acid by beta-elimination [20]. Therefore, innovative methods such as MAE, EMI, UAE and enzymatic treatment have been proposed to counteract these effects. Table 2 summarizes the most recent trends on the application of these methods for pectins extraction.
Table 2. Innovative extraction methods for pectins.
Table 2. Innovative extraction methods for pectins.
Extraction MethodNatural SourceExtraction ParametersPectin Yield Extraction (%)Ref.
MAEDragon fruit peel400 W, 45 °C, 20 min, 24 g·mL−17.5[40]
HCl, pH 2.07, 800 W, 65 s, 66.6 g·mL−118.57[41]
Bagasse and pomace of Mexican lime fruitCitric acid, 800 W, 120 °C, 5 min, 1:30 g·mL−116.9 (Bagasse); 8.4 (Pomace)[28]
Pomelo peelTartaric acid solution, pH 1.5, 660 W, 9 min, 1:40 g·mL−123.83[42]
Mango peelAqueous solution, pH 2.7, 413 W, 134 s, 1:18 g·mL−128.86[43]
Papaya peelAqueous solution, 512 W, pH 1.8, 140 s, 1:15 g·mL−125.41[44]
EMICitrange albedosAqueous solution, pH 1.2 with H2SO4, 80 °C, 90 min29[45]
UAEPomegranate peelAqueous solution, pH 1.27, 61.9 °C, 28.31 min, 1:17.52 g·mL−124.18[46]
Sisal fiberAqueous solution, 61 W, 50 °C, 26 min, 1:28 g·mL−129.32[47]
Sugar beet pulpAqueous solution, 10.70 MPa, 120.72 °C, 30.49 min, 44.0 g·mL−124.63[48]
Grapefruit peelDeionized water, HCl, pH 1.5, 12.56 W/cm2, 66.7 °C, 27.9 min, 1:50 g·mL−127.34[49]
EnzymesGold kiwifruit pulp, skin and seedPurified water, pH 3.7, 25 °C, 30 min, Celluclast 1.5 L enzyme (1.05 mL·kg−1), 1:3 g·mL−12.14[50]
Gold kiwifruit pomace4.5[51]
MAE is an extraction technique that uses microwave power to heat samples in solution by enhancing the mass transfer rate of the solutes from the vegetable raw materials to solvents. Two main mechanisms allows the pectin extraction by MAE, i.e., the rapid increase in temperature, which reduces the emulsion viscosity and breaks the chemical bonds in the raw material structure, and the molecular rotation due to the electrical charges of molecules, resulting in enhanced movement of ions which increase the efficiency of the extraction process [41]. MAE has been reported as the preferred extraction method of pectins from natural sources such as dragon fruit peels [40,41], bagasse and pomace obtained from Mexican lime fruit [28], pomelo [42], mango [43] and papaya peels [44] under different operation conditions. MAE conditions are dependent on different factors, such as microwave power, pH, time and S:L ratio. MAE methods show significant advantages over the conventional extraction techniques, such as the reduction in the amount of the extraction solvents, low energy consumption, high recoveries, good reproducibility, short extraction times (minutes rather than hours) and minimal sample manipulation.
Since these variables should be optimized for the development of every method, response surface methodologies (RSM) are used to study their interactive effects on pectins extraction with good correlation between experimental data and the predicted values. Table 2 summarizes the proposed MAE conditions to obtain maximum pectins extraction yields from natural sources. The most usual procedure includes the use of Box-Behnken experimental designs (BBD) or central composite designs (CCD). Good results were reported for the extraction of target compounds, such as antioxidants from almond skin [52], peanut skin [53] and batata leaves [54], highlighting the potential of MAE as a promising extraction method for pectins.
The use of EMI methods involving mixing, heating and maintenance of samples in an acidic medium to extract pectins has been also proposed. Zouambia et al. introduced a new approach for pectins extraction from citrange albedos [45]. In this study, the extraction yield, composition and physico-chemical characteristics of pectins extracted by electromagnetic induction heating were studied and compared with those obtained by direct boiling. EMI methods were also evaluated at different extraction times and power levels. A considerable reduction in time was observed by using EMI, since only 30 min were necessary to obtain pectins extraction yield (24%) similar to those obtained with conventional heating methods for 90 min. This innovative method can be suggested as an alternative for pectins extraction with short times, good yield and maintaining the main physico-chemical properties of pectins.
UAE is a process that uses acoustic energy and selected solvents to extract specific compounds from various matrices in relatively short times giving high yields. The mechanism of UAE is based on the interaction of the ultrasound waves and the solvent molecules allowing the acoustic cavitation and the disruption of cell walls with enhanced mass transfer across the cell membranes [20]. High efficiencies were recently reported for the UAE of pectins from several agricultural wastes, such as pomegranate peel [46] and sisal fiber [47]. In both cases, BBD was successfully used as valuable multivariate technique to evaluate the relationship between variables, helping to determine the accurate optimum values of all the experimental parameters with a reduced number of experiments [55]. In pomegranate peel, the effects of pH, S:L ratio, extraction time and temperature on the recovery of pectins were studied [46]. The maximum extraction yields were determined at pH = 1.27; 28.3 min 1:17.5 g·mL−1 S:L ratio and 61.9 °C resulting in yield extraction of 24.2%. In sisal fibers, the extraction conditions were also optimized [47]. The analysis of variance showed that the contribution of a quadratic model was significant for the pectins extraction yield. The optimal extraction condition were 61 W, 1:28 g·mL−1 S:L ratio, 26 min and 50 °C resulting in pectins yield of 29.3%. Therefore, UAE was proposed as an alternative method to extract pectins from sisal waste with the advantages of lower extraction temperatures and energies and shorter extraction times.
Several authors have combined UAE with other extraction techniques. Pectin-enriched materials obtained from sugar beet pulp wastes were extracted by UAE combined with subcritical water by using the RSM methodology [48]. The highest extraction yields (24.6%) were obtained at pressure 10.70 MPa, 120.7 °C, 30.5 min and S:L ratio 44.0 g·mL−1.
The effect of the extraction temperature and sonication time is essential for UAE, but not much published work has focused on the optimization of UAE conditions and exploration of the combined effects of these variables in the pectins extraction. Wang et al. used RSM to study the extraction of grapefruit peel pectins by UAE, evaluating the combined effects of ultrasound power and extraction time and temperature on the extraction yield in HCl aqueous solutions (pH = 1.5) [49]. This study also compared UAE results with those obtained with conventional extraction methods using the same solvent at 80 °C for 90 min. UAE provided extraction yields of 16.3% at low temperatures and short times. In summary, UAE could be considered as an efficient and economic technique to extract pectins from plant resources.
All these methods have in common the use of diluted acid solutions, but in some cases non-solvent methods are preferred in food products. Enzymatic methods represent an innovative and clean alternative for the “green” extraction of pectins reducing water pollution and waste generation. These methods are based on the degradation of pectins by selective depolymerisation or their isolation by breaking the plants cell wall [20]. Only few works have reported the use of these methods by comparing the enzymatic extraction of pectins obtained from gold kiwifruit wastes at different stages of maturity with other extraction methods [50,51]. In both cases, the enzymatic treatment was conducted at 25 °C for 30 min with a Celluclast 1.5 L (1.05 mL·kg−1) at pH 3.70 ± 0.05. These methods showed relative low yields (2.14% for peel, skin and seeds and 4.5% for pomace) when compared to acid/water extraction methods. Nevertheless, the advantages of enzymatic methods, i.e., low temperatures that contribute to avoid degradation of pectins and low cost, make this method a promising alternative that deserves further study.

5. Recent Trends in the Use of Pectin Edible Coatings

Edible coatings are currently used in highly perishable foodstuff to protect their nutritional and organoleptic properties by their potential to extend shelf-life and reducing the negative effects caused by processing, such as enzymatic browning, texture breakdown and off-flavors development [56,57]. In addition, edible coatings may contribute to the reduction of gas exchange, moisture and solute migration as well as to the reduction of the respiration and oxidation reaction rates and the decrease of the risk of pathogens growth on food surfaces during storage [58].
The selection of the most adequate edible materials for this purpose depends on different factors, such as cost, availability, mechanical properties, transparency, brightness, gas barrier effects and resistance to water and microorganisms. The selection is also influenced by the coating processing conditions (pH, type of solvent, temperature), type and concentration of additives (plasticizers, emulsifiers or cross-linking agents) and by the presence of active compounds in the edible matrix (antimicrobials, antioxidants, texture enhancers or nutraceuticals) [56,58].
Plasticizers, such as glycerol or sorbitol, in edible coating formulations play the role of improving coatings flexibility by reducing the number of internal hydrogen bonds between polymer chains and by increasing the free volume in the matrix to permit oxygen and water vapor diffusion through the coating film. Emulsifiers are usually added into coating formulations to improve wettability, stability and adhesion to the food surface, while cross-linking agents are necessary to react with carbohydrates forming a solid polymeric matrix upon the food. In particular, the gelation of low-methoxyl pectins takes place in the presence of multivalent metal cations, such as calcium, due to their electrostatic interactions with the opposite charged cavities formed by polymer chains [59,60,61].
The most recent trends in the field of pectins coating applications include the shelf-life extension of fresh-cut highly perishable food, the application of pectin coatings as pre-frying treatment to reduce the oil consumption in deep-fat fried products and the use as pre-dried treatments to improve the retention of nutrients and quality characteristics of dehydrated and lyophilized food.

5.1. Shelf-life Extension of Fresh-cut Fruits and Vegetables

Consumers usually accept fresh food on the basis of their appearance and organoleptic characteristics, but their shelf-life is usually low, representing a clear problem for their commercial distribution. The increasing interest for fresh-cut fruits consumption has resulted in the development of physical technologies to extend their shelf-life [62]. The traditional method of storage at low temperatures to slow down the fruits metabolism can be used in combination with other strategies, being modified atmosphere packaging (MAP), thermal treatments (blanching and heat-shock), irradiation, UV light and edible films and coatings the most common preservation methods [63].
Among all these methods, the direct application of edible coatings onto the surface of fresh-cut horticultural products is one of the most studied possibilities. In particular, pectin coatings have been widely evaluated for this purpose by their good oxygen and carbon dioxide barrier, their ability to retard lipid migration and moisture loss while maintaining the sensory and quality of food. Low-methoxyl pectins are mostly used as edible coatings by their ability to form firm gels at low pH in the presence of calcium cations, promoting higher firmness and structural integrity while reducing water vapor permeability [64,65]. Table 3 summarizes the most recent reports on applications of edible pectin-based coatings to extend shelf-life in fresh fruits and vegetables.
In this context, low methoxyl edible pectins coated onto fresh-cut melon improved water vapor resistance, preventing dehydration and maintaining the initial firmness during storage (15 days at 4 °C) by using calcium chloride as cross-linking agent and sunflower oil as lipid source in the preparation of the film-forming emulsion. This edible coating did not reduce the microbiological growth, but could help to decrease the wounding stress of fresh-cut melon, providing antioxidant properties and maintaining quality attributes [66].
Table 3. Pectin-based coatings to extend shelf-life of fresh fruits and vegetables.
Table 3. Pectin-based coatings to extend shelf-life of fresh fruits and vegetables.
CoatingActive AgentFood MatrixEffectRef.
Low methoxyl pectin (2%), glycerol, sunflower oil, CaCl2Melons (Cucumis melon L.)Antioxidant properties maintaining quality attributes (4 °C, 15 days)[66]
Pectin (3%), sorbitol, beeswaxMangoes (cv. Ataulfo)Reduction of physiological changes, respiration rates and weight loss (15 days, room temperature)[67]
Pectin (3%), sorbitol, beeswaxAvocadosReduction of firmness, color, respiration rates and moisture loss (10 °C, 1 month)[68]
Osmotic dehydration (with 0.5% calcium lactate) + pectin coating (1%)Ripe Melons (Cucumis melon cv. inodorus)Reduction of respiration rate maintaining sensory properties and quality parameters (5 °C, 80% RH, 14 days)[69]
Pectin (2%) + glycerol combined with MAPNectarines (Prunus persica L. cv. Babygold)Texture, color and hygienic quality (3 °C, 7 days)[62]
Multi-layered alginate (1%)-β-CD-trans (2%)/pectin (2%) Calcium lactatetrans-cinnamaldehyde encapsulated in β-CyclodextrinsWatermelon (C. lanatus)Antimicrobial activity maintaining quality and sensory attributes (4 °C, 12 days)[70]
Multi-layered chitosan (2%)-β-CD-trans (1%)/pectin (1%) CaCl2trans-cinnamaldehyde encapsulated in β-CyclodextrinsCantaloupe melonAntimicrobial activity maintaining quality and sensory attributes (4 °C, 9 days)[71]
Multi-layered chitosan (2%)-β-CD-trans (1%)/pectin (2%) CaCl2trans-cinnamaldehyde encapsulated in β-CyclodextrinsPapaya fruits (Carica papaya L. cv Maradol)Antimicrobial activity maintaining quality and sensory attributes (4 °C, 15 days)[72]
Pectin (2%), glycerol, CaCl2N-acetylcysteine GlutathionePears (Pyrus communis L.)Antibrowning, antimicrobial, antioxidant maintaining sensory attributes (4 °C, 14 days)[73]
Pectin (3.5%), glycerolSodium benzoate; Potassium sorbateStrawberries (Fragaria ananassa cv. Albion)Antimicrobial activity maintaining physico-chemical and sensory attributes (4 °C, 15 days)[74]
Pectin (2%), glycerol, CaCl2Apple fiber; Inulin; Ascorbic acid“Golden delicious” applesNutritional value maintaining firmness, color and antioxidant activity (4 °C, 7 days)[75]
Pectin (2%) CaCl2Eugenol Citral; Ascorbic acidStrawberriesAntimicrobial, antioxidant, antibrowning activities maintaining sensory properties (0.5 °C, 7 days)[76]
Pectin (1%) CaCl2Eugenol Citral; Ascorbic acidRaspberriesAntimicrobial, antioxidant, antibrowning activities maintaining sensory properties (0.5 °C, 7 days)[77]
Pectin (3%) + glycerolCinnamon leaf essential oilPeach (Prunus persica)Antimicrobial, antioxidant activity. Odor acceptability up to 10 days (5 °C)[78]
Another study reported the use of pectin coatings to restrict the loss of moisture from avocados during storage, decreasing the O2 absorption and slowing down the respiration rate [68]. The delay in changes on texture and color was observed, concluding that pectin coatings could extend the shelf-life of avocados to over a month at 10 °C. Similar results were reported by Moalemiyan et al. in fresh-cut mangoes coated with pectins, which remained in acceptable quality conditions for over two weeks by applying the optimized coating formulation: pectin (1.3% in water), sorbitol (28%) as plasticizer and beeswax (23%) based on pectins dry weight [67]. Authors reported that some optimization of the coating formulation was necessary to prevent the off-flavor development and the anaerobic respiration. A balance between gas and water vapor permeability should be achieved, but it is dependent on the respiration rate of each fruit or vegetable.
A recent report highlighted that the combination of osmotic dehydration (in 40 °Bx sucrose solution containing 0.5% calcium lactate) and pectins coating (1%) was a good preservation alternative for fresh-cut melon by reducing the fruit respiration rate and maintaining the organoleptic properties and quality parameters for 14 days of storage at 5 °C and 80% RH [69].
MAP is another popular technique to extend the shelf-life of fresh-cut fruits by decreasing O2 and increasing CO2 levels in the headspace of closed packages, reducing the respiration rate during storage with the positive effect of delaying ageing and senescence [63]. However, anaerobic respiration should be avoided to limit the proliferation of hazardous microorganisms and, consequently, some increase in ethanol production and off-flavors can be observed. In this sense, the combination of low-temperature storage, MAP and edible coatings have shown to be a promising alternative to control respiration of fruits [62]. It was reported that nectarine sections can be stored at 3 °C for 7 days maintaining texture, color and hygienic quality by using pectin, chitosan and sodium caseinate coatings combined with MAP.
Another current trend in food packaging research is the development of active systems with materials containing active compounds in their composition with the possibilities of release at controlled rate to the food surface during storage, resulting in shelf-life extension [79]. It was stated that pectins edible matrices show excellent performance as carriers for active compounds, such as antioxidants, antimicrobials and texture enhancers. The incorporation of active compounds into edible films and coatings has the main goal to reduce, inhibit or stop the microbial growth in food surfaces. The effect on the permeability and mechanical properties of active agents in coating formulations need further studies [58,80]. Herbs and spices are the most common sources of active additives, in particular phenolics, flavonoids and terpenoids [79]. Essential oils derived from plants and their components are also interesting bioactive agents in active packaging formulations. However, their application to packaging of fresh fruits and vegetables is still under investigation by their high volatility, reactivity and strong aroma that could affect the organoleptic characteristics of food. For example, the incorporation of cinnamon leaf essential oil into pectin edible coatings resulted in an effective antimicrobial activity and the enhancing of the antioxidant status of fresh-cut peach, with good acceptation by consumers [78].
The main components of essential oils obtained from herbs and spices have been evaluated as active agents in food packaging applications [79]. Eugenol and citral are examples of active compounds obtained from plant-derived essential oils, since they have been reported as good antimicrobial agents in pectin coatings to extend fresh strawberries and raspberries shelf-life [76,77]. In this context, N-acetylcysteine (0.75% w/v) and glutathione (0.75% w/v) were incorporated into pectin coatings (in the calcium chloride solution) to help in the enzymatic browning control while also retarding the microbial growth in fresh-cut pears and contributing to maintain the high antioxidant potential of this fruit without affecting firmness for 14 days at 4 °C [73]. Sodium benzoate and potassium sorbate are other active compounds successfully incorporated in pectin solutions to form edible coatings [74]. Results showed that pectin active coatings improved the physico-chemical, microbiological and sensory quality (color, flavor, texture and acceptance) of strawberries from 6 (control) to 15 days at 4 °C and 90% RH.
A limited number of studies on the effect of the incorporation of nutraceutical compounds into edible coatings to extend food shelf-life while providing nutritional value have been reported. Moreira et al. introduced apple fiber and inulin into pectins solutions as edible coatings in fresh-cut “Golden delicious” apples evaluating the effect on the quality attributes [75]. Ascorbic acid was also added as antioxidant. Results demonstrated that these edible active formulations increased the nutritional value of fresh-cut apples while maintaining the firmness and color and helping to keep their antioxidant potential for seven days of storage at 4 °C.
Multilayer coatings have received recent interest to overcome the problem of the poor adhesion between the commonly hydrophobic coatings and the hydrophilic surface of fruits. In the layer-by-layer technique fruits and vegetables are dipped into different solutions with opposite charged polyelectrolytes with the aim to obtain strong chemical bonds between them [71]. In this context, pectins have been studied in combination with other edible matrices, such as alginate or chitosan. Multilayer coatings were successfully prepared with the layer-by-layer technique by using a solution of sodium alginate containing one antimicrobial agent (trans-cinnamaldehyde encapsulated in β-cyclodextrins (β-CD-trans)) in combination with pectins and calcium lactate solutions to obtain stable and homogeneous coatings [70]. Authors reported that multilayer coatings with 1% alginate, 2% β-CD-trans and 2% pectins maintained the quality and organoleptic attributes of fresh-cut watermelon while extending the shelf life at 4 °C from 7 (control) to 12 days. In addition, microbiological analysis demonstrated the effectiveness of the encapsulated agents in the multilayer coatings against microbial growth. The application of multilayer coatings formed by chitosan (2%), 2% β-CD-trans and pectins (1%) (optimum formulation) was reported with the extension of shelf-life of fresh-cut cantaloupe at 4 °C up to 9 days [71]. Similar multilayer coatings were also successful in prolonging the shelf-life of fresh-cut papaya [72]. In both cases, calcium chloride (2%) was used as cross-linking agent.

5.2. Pectin Coatings in Pre-frying Treatments

Fried foods usually contain a significant amount of saturated and unsaturated fats, in some cases up to 1/3 of the total product mass. This high fats content has been related to obesity and coronary heart diseases. During deep-frying, the internal moisture of food is evaporated while oil is confined to the external surface. These processes are influenced by factors such as oil quality, frying conditions (temperature and time), food composition and pre-frying treatments (blanching and/or drying). The increase in the consumer’s interest for more healthy food products has led to the trend of reducing lipid uptake in fried-food products while maintaining acceptable organoleptic characteristics. Edible coatings prepared from food hydrocolloids, such as cellulose and derivatives, gums, alginate, whey protein, albumin or pectins have been studied for such purpose. The high water absorption capacity and retention of the original food firmness of these coatings decrease the moisture loss by evaporation, reducing lipid uptake [56].
In the case of pectin coatings, few investigations have been reported. One of them studied the influence of sunflower head pectin and calcium chloride on the oil absorption in fried-potato chips [16]. Authors concluded that coatings prepared with 1% (w/v) pectins solutions induced by CaCl2 (< 0.1 mol·L−1) effectively decreased the lipid uptake by about 30%. These authors also observed that the CaCl2 concentration influenced significantly on the brittleness and crispiness of coated chips but the consumer’s acceptation was still high.
In another study, the combination of carboxymethyl cellulose (CMC) and pectins (0.5 and 1% w/w respectively) was used as one layer in a double coating, formed by guar and xantham gums (1% w/w), or in a three-multilayer coating with CMC 1% (w/w) as the third layer [81]. Those authors recommended the CMC-pectin mixture for single-layer coatings in French-fries since this combination leads to the lowest lipid uptake. Further reductions in the oil absorption were observed in fried food coated with multilayer systems, but the high moisture content of the final products led to the decrease in the crunchiness and loss of acceptance by consumers.
Other authors observed that the application of pectin coatings (2% w/v) reduced significantly the acrylamide formation in banana chips (around 33%), while helping to slightly improve the organoleptic attributes and crunchiness of the final product [82]. In addition, a synergic effect of the combination of pectin edible coatings and blanching treatments at 90 or 100 °C for 1 min was observed, resulting in higher acrylamide reduction in fried-banana chips up to 91.9% and 90.8%, respectively. In summary, all these results indicate that the use of pectin coatings in pre-frying treatments is a promising process to reduce the lipid uptake and acrylamide content in potato and banana chips, respectively.

5.3. Pectin Coating as Pre-drying Treatment

Drying has been traditionally applied as a method of preservation in fruits and vegetables by reduction of their moisture content, decreasing the action of enzymes and preventing the microbial growth. However, this method implies important physical changes in color and texture, as well as chemical modifications related to the degradation of bioactive compounds sensitive to oxygen, light and heating, such as vitamins, antioxidants or minerals. Edible coatings have been proposed as a possibility to prevent the nutrients loss while improving the organoleptic quality of dried products after different pre-treatments, such as blanching and osmotic dehydration [83].
Some authors have recently reported that pectin coatings on papaya slices increased the moisture diffusion coefficient due to the hydrophilic character of pectins while enhancing the retention of vitamin C, resulting in a significant protective effect against nutritional losses [84]. Pectin coatings were also applied to osmotic dehydrated pineapple in sucrose (50%)/calcium lactate (4%)/ascorbic acid (2%) solutions before the application of the hot-air-drying method [85]. Results showed that pectin edible coatings were effective as oxygen barrier and did not affect the drying efficiency and the water diffusion coefficient. However, dried pineapples coated with pectins showed high retention of vitamin C and slightly changed their lightness. Pectin-based coatings (2% w/w) with and without vitamin C (1% w/w) were also applied to papaya slices before air-drying without reducing the efficiency of the dehydration process [86]. Authors observed that the incorporation of vitamin C on pectin coatings reduced its retention in dried samples after 30 days of storage, while increased significantly the vitamin C content in the final product. In addition, sensorial analysis confirmed that the pectin + vitamin C coating can be used as pre-drying treatment of papaya slices.
A combination of pectins (1.5%), CMC (1.5%) and ascorbic acid (0.6%) was used as edible coating of quince slices prior to their osmotic dehydration, with a subsequent hot-air-drying process [87]. In a first step, the composition of the osmotic solution was optimized (fructose 47.7%, CaCl2 4% and citric acid 3.5%) and authors reported the important effect of the fructose concentration on water loss. Pectin-CMC-based coatings increased the porosity of the quince dried structure, while the osmotic dehydration increased the collapse of their porous structure. These authors concluded that the decrease observed on the final product firmness could be due to the plasticizing effect of low molecular mass components, which were absorbed from the coating and osmotic solutions.
In summary, all these results suggest that pectin-based coatings can be effectively used as a valid pre-drying treatment constituting a promising alternative to improve the retention of nutrients and quality characteristics of dehydrated food, also opening the possibilities to carry other active additives and nutrients.

6. Conclusions

Much work has been recently carried out to propose new formulations of edible coatings based on pectins to be applied in the protection of fresh food, improving organoleptic and nutritional characteristics and extending shelf-life. Despite the fact that recent studies have reported significant improvements in specific applications of these formulations, there is still a large amount of work to be performed since some of the most remarkable improvements are not yet experimentally attained or reproducible at large scale. In general terms, there is still a need for a better understanding of the composition-structure-processing-properties relationships in edible films based on pectins for food packaging, both at the laboratory and industrial scale. Moreover, since many of the studies related to this issue have been carried out using some basic pectins already in the market, there is still a lot of room for variation and maturation in the development of edible coatings for application in food packaging.

Author Contributions

All authors performed the literatura survey and wrote the paper.

Conflicts of Interest

The authors declare no conflict of interest.

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MDPI and ACS Style

Valdés, A.; Burgos, N.; Jiménez, A.; Garrigós, M.C. Natural Pectin Polysaccharides as Edible Coatings. Coatings 2015, 5, 865-886. https://doi.org/10.3390/coatings5040865

AMA Style

Valdés A, Burgos N, Jiménez A, Garrigós MC. Natural Pectin Polysaccharides as Edible Coatings. Coatings. 2015; 5(4):865-886. https://doi.org/10.3390/coatings5040865

Chicago/Turabian Style

Valdés, Arantzazu, Nuria Burgos, Alfonso Jiménez, and María Carmen Garrigós. 2015. "Natural Pectin Polysaccharides as Edible Coatings" Coatings 5, no. 4: 865-886. https://doi.org/10.3390/coatings5040865

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