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Article

Separation of Lignocellulose and Preparation of Xylose from Miscanthus lutarioriparius with a Formic Acid Method

1
College of Food Science and Technology, Hunan Agricultural University, Changsha 410128, China
2
Institute of Nuclear Agricultural Science and Space Breeding, Hunan Academy of Agriculture Sciences, Changsha 410125, China
3
Hunan Engineering Laboratory for Alcohol Fuels from Biomass, Changsha 410128, China
*
Authors to whom correspondence should be addressed.
These authors contributed equally to this work.
Appl. Sci. 2022, 12(3), 1432; https://doi.org/10.3390/app12031432
Submission received: 31 December 2021 / Revised: 25 January 2022 / Accepted: 25 January 2022 / Published: 28 January 2022
(This article belongs to the Special Issue Cellulose Isolation from Agri-Food Residues)

Abstract

:
Efficient component separation technology is one of the key ways to improve the efficiency of lignocellulose bioconversion. In this study, the formic acid method was used to separate the components of lignocellulose from Miscanthus lutarioriparius, hemicellulose was degraded into xylose simultaneously, and the composition and structure of the separated components were analyzed. Then, xylose was further purified with activated carbon for decolorization and resins for the removal of formic acid and other monosaccharide impurities. The results showed that formic acid could effectively separate the cellulose, hemicellulose, and lignin of lignocellulose with recoveries of 91.7%, 80.2%, and 85.3%, respectively. Structural analyses revealed that the cellulose and lignin underwent different degrees of formylation during the formic acid treatment, yet their primary structures remained intact, and the crystallinity of cellulose increased significantly. By GC–MS and HPLC analysis, xylose was the main component of hemicellulose extract, accounting for 74.90%. The activated carbon treatment decolorized the xylose extract more than 93.66% and gave a xylose recovery of 88.58%. D301 resin could effectively remove more than 99% of the formic acid residue in xylose. The xylose extract was further purified by removing arabinose and other monosaccharide impurities with Dowex 50wx4 resin, which increased the purity to 95%. The results demonstrated that the formic acid method is an effective method to separate lignocellulose and prepare xylose, and it has broad application prospects in the field of bio-refining lignocellulose resources such as Miscanthus lutarioriparius

1. Introduction

Lignocellulose is the most abundant renewable organic resource on earth, but it is not fully utilized. It can be degraded and converted into liquid fuels, bio-based materials, and various platform compounds by biorefinery for energy saving, consumption reduction, and emission reduction, which is considered an important strategic approach to solve urgent problems in resources, environment, rural development, and population health for sustainable development [1]. Lignocellulose is mainly composed of cellulose (30~45%), hemicellulose (20~25%), and lignin (15~25%). Hemicellulose can be used to produce products such as xylose, furfural, xylitol, and xylo-oligosaccharides, and it can be further derived into biofuels, bio-based materials, and chemicals [2,3,4]. In nature, cellulose, hemicellulose, and lignin are combined with each other and closely linked to form complex supramolecular complexes, which makes lignocellulose difficult to effectively degrade and utilize; meanwhile, the enzymatic hydrolysis of cellulose largely depends on the adsorption of enzymes on the substrate, while lignin can irreversibly adsorb enzymes, leading to enzyme inactivation [5]. In order to realize the conversion of lignocellulosic resources to biomass energy, the separation of cellulose and hemicellulose from lignocellulose by efficient technology is key to improve the bioconversion efficiency.
Effective separation methods aim to change the supramolecular structure of the cellulose-hemicellulose-lignin matrix to loosen the highly ordered cellulose chains and thus subsequently convert the biomass into fermentable free monosaccharides efficiently under the action of enzymes, microorganisms, etc. [6]. Currently, commonly used separation methods include physical methods, acid methods, alkali methods, steam blasting methods, and ionic liquid methods [7,8,9,10,11]. All these methods can effectively increase the accessible surface area of cellulose and enzymes and promote the recovery of hemicellulose and lignin fractions, yet showing the disadvantages of equipment corrosion, serious environmental pollution, high energy consumption, and high cost. The organic solvent method is an emerging green separation method with mild treatment conditions and the advantage of easy solvent recovery. Formic acid, as a biomass-derived organic acid, has the advantages of being relatively nontoxic and having a low boiling point, low corrosiveness, low price, and high hydrogen bonding value, which can realize multiple recycling of the separation solvent and can effectively reduce the solvent consumption and production costs [12]. For the component separation of lignocellulose, formic acid can well dissolve lignin and break the β-O-4 bond of lignin. Meanwhile, the hemicellulose is hydrolyzed into mono- and oligo-saccharides, while cellulose solids are separated well. Lignin can be precipitated with deionized water to eventually achieve the “one-step” separation of the three major components of lignocellulose [13,14]. Studies have shown that the formic acid method can effectively be applied to the component separations of corn cob [15], corn straw [16,17], wheat straw [18], Pterocarpus macarocarpus Kurz [19], bamboo [20,21], etc.
As a C4 perennial herbaceous plant, Miscanthus lutarioriparius (ML) belongs to the genus Miscanthus in the Poaceae family, which is endemic in China [22,23]. The ML straw contains a high amount of lignocellulose, and its content and quality of cellulose are better than those of the traditional fibrous plants such as Phragmites australis and Populus simonii, so it is a non-grain material with great potential for biomass energy production. The efficient and green separation of lignocellulose components will greatly promote the development of high-value utilization and bio-refining of lignocellulose. In this study, we used the formic acid method to separate lignocellulose components from ML straw in the Dong-ting Lake area of China, and characterized the separated components. Then, activated carbon was used to decolorize xylose, which was the degradation product of hemicellulose, and then resin was used to separate and purify xylose after decolorization. This was to improve the purity of xylose and form a green and efficient new process technology for the production of xylose, in order to provide technical support for the high-value utilization of the whole biomass of ML.

2. Materials and Methods

2.1. Material

ML straw was harvested from the Dong-ting Lake area in China, naturally dried, and sieved through 40 meshes, and the feedstock was stored at room temperature for the following experiments. Standards of xylose, arabinose, glucose, etc. were all purchased from Sigma Chemical Co. (St. Louis, MO, USA). Dowex 50wx4 ion-exchange resin was purchased from Thermo Fisher Technology Co., Ltd. (Waltham, MA, USA). Other resins, activated carbon, formic acid (≥88 wt.%), and other reagents were from Sinopharm Chemical Reagent Co., Ltd. (Shanghai, China). All reagents were of analytical grade unless otherwise stated. Purified water for experiments was produced from an Eco-S15 water system (Shanghai Hitech Instrument Co., Ltd., Shanghai, China).

2.2. Formic Acid Pretreatment of Miscanthus lutarioriparius Straw

ML straw was treated by the same method of lignocellulosic fractionation adapted from Jin et al. [16] and schematized in Figure 1. An amount of 500 g of ML straw was mixed with 88 wt.% formic acid at a material to liquid ratio of 1:10 (m/v) in an EX-10L glass reactor (Yaote Instrument Inc., Shanghai, China) and allowed to pretreat at 100 °C for 3 h. The stirring rate was 280 r/min. After the reaction, filtration was carried out to separate the solid residue (crude cellulose, labeled as R1) and formic acid filtrate (F1). R1 was washed with formic acid (5 L) followed by deionized water to neutral and then dried at 60 °C. F1 was evaporated at 50 °C with 150 rpm using a rotary evaporator (RE-2000B, Shanghai Yarong Biochemistry Instrument Factory, Shanghai, China) to recycle formic acid and collect concentrated liquor. Then, the concentrated liquor was collected for concentration, and deionized water was added to precipitate residue and wash to neutral. Then, it was dried at 60 °C to afford crude lignin (R2), and the filtrate (F2) was soluble hemicellulose.

2.3. Composition Analysis of Crude Cellulose and Lignin

The chemical compositions analysis of ML straw, separated crude cellulose, and crude lignin were measured by the National Renewable Energy Laboratory (NREL) standard analytical procedure (NREL/TP-510-42618, Standard two-step acid hydrolysis) [24]. Briefly, the sample (300 mg) was hydrolyzed with 3 mL of 72% (w/w) sulfuric acid at 30 °C for 60 min. After hydrolysis, the obtained acid sample was diluted until a final sulfuric acid concentration of 4% (w/w) was obtained by adding distilled water (84 mL), and then it was allowed to react at 121 °C for 60 min in a GI54DWS automatic pressure steam sterilizer (Zealway Instrument Inc., Xiamen, China).
The reaction mixture was filtrated, and the residue was dried at 105 °C to a constant weight in an aluminum box and weighed to determine the acid-insoluble lignin (AIL) content. Acid-soluble lignin (ASL) was determined by the BlueStar A Spectrophotometer (Beijing LabTech Instrument Co., Ltd., Beijing, China). Glucose, xylose, and formic acid in supernatants were analyzed on an UltiMate-3000 HPLC (Thermo Fisher, Waltham, MA, USA) equipped with an Aminex HPX-87X column (300 mm × 7.8 mm) and a RefractoMax521 refractive index detector. The mobile phase was 5 mM H2SO4 at a flow rate of 0.60 mL/min, and the column temperature was kept at 55 °C. The contents, purities, and recoveries of cellulose, hemicellulose, and lignin were calculated according to Equations (1)–(8):
Cellulose content ( % ) = W G l c × 0.9 W O D S × 100
Hemicellulose content ( % ) = W X y l × 0.88 W O D S × 100
Lignin content ( % ) = W A S L + W A I L W O D S × 100
Cellulose purity ( % ) = W e i g h t C e l l u l o s e   i n   c r u d e   c e l l u l o s e W e i g h t C r u d e   c e l l u l o s e × 100  
Lignin purity ( % )   =   W e i g h t T o t a l   l i g n i n   i n   c r u d e   l i g n i n W e i g h t C r u d e   l i g n i n × 100
Cellulose recovery ( % )   =   W e i g h t C e l l u l o s e   i n   c r u d e   c e l l u l o s e W e i g h t C e l l u l o s e   i n   f e e d s t o c k × 100  
Hemicellulose recovery ( % )   =   W e i g h t H e m i c e l l u l o s e   i n   e x t r a c t W e i g h t H e m i c e l l u l o s e   i n   f e e d s t o c k × 100  
Lignin recovery ( % )   =   W e i g h t L i g n i n   i n   c r u d e   l i g n i n W e i g h t L i g n i n   i n   f e e d s t o c k × 100  
where WGlc, WXyl, WASL, WAIL, and WODS are the mass weight (g) of glucose, xylose, Acid-Soluble Lignin (ASL), Acid-Insoluble Lignin (AIL), and oven-dry sample, respectively. The numbers of 0.9 and 0.88 are the correction factor, which were used to estimate the cellulose and hemicellulose content.

2.4. Structure Analysis of Crude Cellulose and Lignin

2.4.1. Fourier Transform Infrared Spectral (FT−IR) Analysis

FT−IR was used to characterize the changes in the functional groups of cellulose and lignin after the formic acid treatment. Crude cellulose, lignin, and ML straw were mixed with dry potassium bromide (KBr) at the mass ratio of about 1:100. After being ground in an agate mortar, the samples were pressed into slices under the action of a tableting machine and examined using a Nicolet iS5 FT−IR spectrometer (Thermo Fisher Technology Co., Ltd., Waltham, MA, USA) in the range of 4000–400 cm−1.

2.4.2. X-ray Diffraction (XRD) Analysis

The changes in crystallinity of cellulose caused by the formic acid treatment were determined by XRD. The crystalline phase of crude cellulose was demonstrated by a D8 Advance diffractometer (Bruck, Priyanka City, Germany). The spectra were recorded in a 2θ range of 5∼50° with Cu/Kα radiation at 40 kV and 40 mA, with a stepping scanning speed of 6°/min. The crystallinity index (CrI) was calculated by the method reported by Segal et al. [25] using Equation (9).
CrI ( % )   =   I 002 I a m I 002 × 100  
where I002 is for the highest peak intensity at 2θ = 22.6°, and Iam is the intensity diffraction for amorphous cellulose at 2θ = 18.0°.

2.4.3. Scanning Electron Microscope (SEM) Analysis

The morphological changes in the crude cellulose after formic acid treatment were characterized by SEM. Crude cellulose and ML straw were adhered to the sample stage. After being coated by spraying gold, the samples were visualized using a JSM-6380LV SEM (JEOL Co., Ltd., Tokyo, Japan) under an energy of 20 kV.

2.4.4. Thermogravimetry (TG) and Differential Thermogravimetry (DTG) Analysis

TG and DTG properties of crude lignin were assessed with a TGA Q50 thermogravimetric analyzer (Waters Co., Milford, MA, USA). An amount of 6 mg of crude lignin was loaded into alumina pans, where it was gradually heated from 30 to 650 °C at a heating rate of 10 °C/min. The flow rate of N2 was 40 mL/min.

2.5. Determination of Monosaccharide Compositions in Hemicellulose Extract

The hemicellulose extract was concentrated and dried, and 20 mg of the dried sample was hydrolyzed with 3 M TFA for 4 h. The hydrolysate was evaporated to dryness, incubated with 200 μL of Na2CO3 at 30 °C in a dry bath for 45 min, and reacted with 1 mL of NaBH4 at room temperature for 1.5 h. The excess NaBH4 was removed by dropwise-adding 25% acetic acid. The reaction solution was added with 5 mL of anhydrous methanol, rotary-evaporated to dryness, and reconstituted with 5 mL of anhydrous methanol. The final residue was dried at 85 °C for 2 h, aminated with n-propylamine, and evaporated to dryness at 60 °C. The residue was further acetylated with acetic anhydride for 1 h and the reaction was terminated with 15 mL of deionized water and 3 mL of chloroform. The compositions were analyzed with a QP2010-plus GC–MS (Shimadzu, Kyoto, Japan) consisting of an RXI-5 SIL MS column (30 mm × 0.25 mm × 0.25 mm). The oven temperature started at 120 °C and was programmed to immediately rise by 3 °C/min to 250 °C; this final temperature was maintained for 5 min. The inlet and detector temperatures were 250 °C, and the helium flow rate was 1 mL/min.

2.6. Decolorization of Crude Xylose Extract

Activated carbon pretreatment: the granular activated carbon was washed with deionized water, soaked in 3 volumes of 1 mol/L HCl for 12 h, filtered, washed with deionized water to neutral, and dried at 105 °C for 8 h.
Decoloring treatment: 40 mL of crude xylose extract was added to pre-treated activated carbon, and the activated carbon content was 30 g/L. The decolorization was conducted at a pH of 2.87 and a temperature of 70 °C under constant shaking at a speed of 130 rpm for 70 min. The influence of activated carbon decolorization on the main components and decolorization rate of xylose was investigated. The OD value of xylose before and after decolorization was recorded, and the contents of xylose, glucose, arabinose, and formic acid were measured as described in Section 2.3.

2.7. Purification of Crude Xylose Extract

2.7.1. Effect of Resin Static Adsorption on Main Compositions of Xylose

Seven pretreated resins (10 g) were respectively dispersed in 50 mL of xylose in glass flasks. The flasks were constantly shaken at 30 °C and 130 rpm until the absorption was saturated. The resins were then rinsed with deionized water, filtered, and shaken in 50 mL of deionized water at 130 r/min at 30 °C until the desorption was complete. The adsorption solution and desorption solution were analyzed by HPLC for the contents of xylose, arabinose, glucose, and formic acid. The equilibrium adsorption capacity and desorption efficiency of resins were calculated by Equations (10) and (11), respectively.
Q ( mg / g )   =   ( C 1 C 0 ) × V 1 m  
E ( % )   =   C × V 2 ( C 1 C 0 ) × V 1 × 100  
where Q is the equilibrium adsorption capacity of resins, C1 is the initial concentration of target monosaccharides or formic acid in extract, C0 is the target monosaccharides or formic acid concentration in extract after the adsorption reaches equilibrium, V1 is the volume of extract (mL), m is the dry weight of resins (g), E is the desorption efficiency, V2 is desorption solution volume (50 mL), and C is the content of monosaccharides or formic acid in desorption solution.

2.7.2. Separation Effect of Dowex 50wx4 Resin on Xylose and Arabinose

The pre-treated and transformed Dowex 50wx4 resin was poured into the chromatography column with a small amount of deionized water, and the resins were allowed to settle until no obvious faults and bubbles were found. An amount of 10 mL of xylose (6.5 mg/mL) was injected into the upper port of the chromatography column using a BT100L constant current pump (Baoding Leadfluid Fluid Technology Co., Ltd., Baoding City, China) at a flow rate of 1 mL/min for dynamic adsorption. The adsorbed components were then eluted with deionized water at a flow rate of 1.5 mL/min at 40 °C. The packed resin length was 40 cm and the eluate between 50 and 80 cm was collected and analyzed by HPLC to evaluate the separation efficiency of the Dowex 50wx4 resin for xylose and arabinose.

2.8. Statistical Analysis

The data were analyzed by Origin 2019b and SPSS 19 and statistical significance was determined using Duncan’s multiple range test (p < 0.05). The final data were expressed as average ± SD.

3. Results

3.1. Analysis of Compositions of Crude Cellulose and Lignin

The recoveries of cellulose, hemicellulose, and lignin obtained by formic acid were 91.7%, 80.2%, and 85.3%, respectively. The material balance calculation showed that the three components obtained after formic acid treatment were more than 87% compared to the original content in the ML straw. From Table 1, the cellulose content of crude cellulose and the total lignin content of crude lignin were 83.6% and 86.8%, respectively, which were significantly higher than those in ML straw. Meanwhile, more than 95% formic acid with the concentration of 87.58% can be recovered by rotary evaporation. The verification test showed the separation effect of recovered formic acid on lignocellulose, which was not significantly different from the above results. These results demonstrated that the formic acid method was a green and efficient method for the separation of lignocellulose and recycling of formic acid.

3.2. FT−IR Analysis of Crude Cellulose and Lignin

The FT−IR spectrum of crude cellulose and lignin (Figure 2) showed that the absorption peaks at 3391 cm−1 and 2895 cm−1 were attributed to the O−H stretching vibration of an hydroxyl group and the C−H stretching vibration of an aromatic methyl group, respectively. After formic acid treatment, the intensity of this absorption peak in the crude cellulose increased significantly, indicating that the cellulose content increased, and the degradation degree of formic acid on cellulose was low [26]. The characteristic peak at 1720 cm−1 was caused by C=O stretching vibration of a nonconjugated carbonyl group. The absorption peak became significantly stronger after the formic acid treatment, indicating that formic acid had a strong formylation modification with –OH on the structure of the crude cellulose [21]. Compared with ML straw, the benzene-skeleton absorption peak intensity of crude cellulose was weakened at 1603 cm−1, 1513 cm−1, and 1425 cm−1, indicating that formic acid could effectively separate cellulose and lignin and significantly improve the purity of crude cellulose [27]. The disappearance of the peak at 1251 cm−1 was attributed to the removal of lignin after formic acid treatment [28]. The C–H symmetrical bending of cellulose at 1325 cm−1, and the C–O–C and C=O stretching vibrations of cellulose at 1163 cm−1 and 1060 cm−1 corresponded to the asymmetric C–O–C stretching vibration and C=O stretching vibration of cellulose, respectively, indicating that the basic results of cellulose remained intact after formic acid treatment [29]. The ratio of absorbance at 1431 cm−1 and 897 cm−1 (A1431/A897) raised suggested that the crystallinity of the crude cellulose separated by formic acid increased compared with that of ML straw.
The stretching vibration peak of lignin-OH was located at 3391 cm−1, and the ratio of A3411/A1513 was relatively low, indicating that the content of hydroxyl in lignin was less. The vibration peaks of the aromatic ring skeleton at 1603 cm−1, 1513 cm−1, and 1425 cm−1 showed strong absorption peaks. Therefore, it was speculated that not only was the purity of the crude lignin treated with formic acid high, but the benzene ring structure was also not damaged [30]. At 1720 cm−1, there was a stretching vibration of ester group non-conjugated carbonyl C=O, where the peak value was strong because formic acid treatment also leads to the formylation of lignin. The characteristic absorption peak at 1462 cm−1 was C–H bending vibration connected by benzene rings, the peak at 1121 cm−1 was C–H plane deformation vibration in the syringyl ring, and the peaks at 1033 cm−1 and 833 cm−1 were C–H plane deformation vibration in the guaiacyl ring, respectively. The absorption peaks at 1266 cm−1 and 1170 cm−1 were of C=O stretching vibration in the guaiacyl ring and C=O stretching vibration of the para-hydroxy-phenyl structure, respectively, which indicated that the crude lignin in ML is a typical GSH-type lignin [31].

3.3. XRD Analysis of Crude Cellulose

From the results presented in Figure 3, there were three obvious diffraction peaks at 2θ = 15.67°, 22.38°, and 34.81°, and there were no double peaks near 2θ = 22°, indicating that the structure of ML crude cellulose was type I [32]. The formic acid treatment did not change the cellulose configuration but slightly shifted the characteristic peaks because the removal of lignin and hemicellulose changed the hydrogen bonding between the cellulose chains [33]. Crystallinity index (CrI) is an important technological parameter in the subsequent steps of cellulose hydrolysis, which is directly related to the accessibility of enzyme-cellulose. A higher CrI leads to a better separation efficiency of the formic acid treatment [9]. Combined with Equation (9), it was found that the CrI of the ML straw was 51.34%, and after dealing with the formic acid, the CrI of crude cellulose increased to 70.14%. It can be explained that cellulose was isolated from the lignin and hemicellulose by the formic acid treatment and the content of crystalline cellulose significantly increased after the lignin and hemicellulose were removed [16]. After formic acid treatment, the hydrogen bond in the amorphous region of cellulose increased, which enhanced the order of the crystallization region. The improvement of crystallinity is beneficial to its application in functional materials such as electronic devices, reinforced composites, edible antibacterial films, and sensors.

3.4. SEM Analysis of Crude Cellulose

Figure 4 shows SEM images of ML straw and crude cellulose at a magnification of 2000 and 500 times. The ML straw without formic acid treatment had a relatively complete structure and a relatively smooth surface. The surfaces of the crude cellulose were rough, with larger cracks and fragmented structures, indicating that the formic acid treatment destroyed the surface structure of the straw. Formic acid could dissolve most of the lignin on the straw surface. The embedding effect of lignin was weakened, and more available active sites of the biomass were exposed to bind cellulose, which facilitated the hydrolysis and utilization of cellulose [9]. Li et al. [21] also reported similar observations on the treatment of bamboo lignocellulose with formic acid.

3.5. TGA Analysis of Crude Lignin

Thermal analysis is an important means to evaluate the physical and chemical properties of lignin. The TG curves and DTG curves of crude lignin are shown in Figure 5, which are mainly divided into three stages. The initial weight loss of 5% was found in the range of 30~160 °C, which was mainly caused by the evaporation of external water and bound water of lignin. The thermal decomposition mainly occurred at 160~480 °C, which caused a weight loss up to 55%. At this stage, lignin underwent a dehydration reaction and rapidly decomposed into small monomers. The benzene ring structure of lignin decomposed at the third stage as the temperature increased to over 480 °C. Lignin is a relatively stable structure (GSH type) formed by cross-linking guaiacyl, syringyl, para-hydroxy-phenyl, and other functional groups. It exhibited very good thermal stability with 29% solid residue after the decomposition at 650 °C. It has promising applications in the production of materials such as composite sheets with biological durability and thermal stability [27].

3.6. Composition Analysis of Hemicellulose Extract

GC–MS was used to analyze the monosaccharide compositions of the separated hemicellulose, and the results are shown in Table 2 and Figure 6. As can be seen from Table 2, xylose was the main component in hemicellulose, and the content was as high as 74.89%, while the content of other monosaccharides was relatively low, suggesting that the high-temperature formic acid extraction can hydrolyze the hemicellulose and the main component of the hemicellulose extract is xylose. HPLC analysis revealed that the hemicellulose extract was still doped with 39.06% formic acid, which could be attributed to the solvent residue at the rotary evaporation stage. By calculation, the extraction rate of xylose in the crude extract of xylose prepared by this method was 89.80%, indicating that the formic acid treatment can well separate the components of lignocellulose of ML and hydrolyze the hemicellulose into monosaccharides simultaneously. The hemicellulose extract can be directly used as the stock solution of high-purity xylose.

3.7. Decolorization on Crude Xylose Extract with Activated Carbon

Due to the color reaction of raw materials in the hydrolysis process and the presence of residual lignin in the hydrolysate, the hydrolysate appears orange-brown. The color substances in the hydrolysate are mainly the products of pigments, caramelization reaction, Maillard reaction, and acid degradation reaction of reducing monosaccharides. The surface of activated carbon particles contains a large number of pores, which can absorb pigment molecules whose molecular weight in xylose crude extract is equivalent to the pore size of activated carbon, and has a strong adsorption effect on the pigment molecules with aromatic rings [34].
According to Figure 7, the main components of crude xylose extract before and after decolorization were xylose and formic acid. Combined with Table 3, it was found that the proportion of main components in crude xylose extract basically did not change, indicating that activated carbon treatment only removed a large number of pigments in xylose (93.66%), and had similar adsorption capacities for the main components in the extract. Therefore, the granular activated carbon was suitable for decolorization of xylose crude extract, but other methods should be considered for further removal of residual formic acid.

3.8. Purification of Crude Xylose Extract

3.8.1. Screening Results of Static Adsorption of Resins

The composition of the crude xylose extract is very complicated. It contains a variety of compounds, such as residual formic acid, other monosaccharides, hetero-proteins, and salts ions, in addition to large amounts of pigments. In order to obtain high-purity xylose, the above impurities should be removed as much as possible. As can be seen from Table 4, the adsorption capacities of D201, D301, and D311 anions on monosaccharides and formic acid were relatively large, especially the last two. It can be explained that both D301 and D311 are weakly basic, and their alkaline groups can neutralize the formic acid in the extract, showing good exchange capacities for formic acid. All resins showed similar absorption and desorption capacities for xylose and arabinose (Table 5) because they are isomers with strong polarities. The similar structures and similar solubilities of xylose and arabinose make them very challenging to separate with resins. D301 showed the highest desorption efficiencies for both xylose and arabinose. The formic acid desorption efficiencies of all resins were relatively low, which is beneficial to the formic acid removal from the xylose extract. In particular, more than 99% of the formic acid were adsorbed by D301 and D311, and the adsorbed formic acid on these two resins could not be eluted with deionized water. After comprehensive considerations, D301 was selected to deacidify and purify the xylose extract. To improve the experiment efficiency, the xylose extract after being treated by D301 resin was directly used for the study on the removal of other monosaccharide impurities

3.8.2. Analysis Results of Xylose Purity before and after Resin Treatment

Table 6 shows the main components in the xylose extract after the treatments with D301 and Dowex 50wx4. The adsorption and desorption with D301 increased the xylose content to 86.34% with a recovery over 96.8%. The arabinose and glucose contents in the treated extract were 7.77% and 1.90%, respectively, and formic acid was almost completely removed. These results suggest that D301 can be applied to the purification of xylose extract prepared by the formic acid treatment of lignocellulose. Zdarta et al. [35] also reported the high-efficiency removal of acetic acid and furfural from the hydrolysate of birch for the purification of xylose that gave a xylose purity and recovery up to 90% and 99%, respectively.
Cation exchange resin has a good adsorption capacity for arabinose [36]. As shown in Figure 8, the extract treated with Dowex 50wx4 resin showed a single peak of xylose. The xylose content significantly increased to 95.01% (Table 6) and the arabinose content decreased to 1.7%. The contents of glucose and other monosaccharides also significantly reduced. These results suggest the good separation efficiency of the resin for the monosaccharides, and Dowex 50wx4 cation exchange resin can be used to remove saccharide impurities from the xylose extract obtained by the formic acid treatment of M. Lutarioriparia straw.

4. Conclusions

In summary, these findings demonstrate that the formic acid method can be used to separate lignocellulosic components of M. Lutarioriparia and hydrolyze hemicellulose simultaneously. Furthermore, activated carbon for removing pigments, D301 resin for removing formic acid, and Dowex 50wx4 resin for separating arabinose and xylose are all effective methods for xylose purification. The results provide a new method for the effective separation of components and the preparation of xylose, which has broad application prospects in the field of biorefining lignocellulosic resources. However, the practical application of the entire formic acid treatment process should still be discussed for its economic feasibility and product practicality, which is under consideration in our laboratory.

Author Contributions

Conceptualization, J.O., X.-F.W. and X.-J.S.; methodology, W.-Q.H., Q.-M.L. and X.-F.W.; formal analysis, J.O., Q.-M.L. and L.C.; data curation, J.O. and W.-Q.H.; writing—original draft preparation, J.O. and W.-Q.H.; writing—review and editing, X.-F.W. and X.-J.S.; visualization, X.-J.S.; funding acquisition, X.-J.S. All authors have read and agreed to the published version of the manuscript.

Funding

This work was supported by a special project for the construction of innovative provinces in Hunan Province of China (grant number 2019NK2031-2).

Institutional Review Board Statement

The study did not involve humans or animals.

Informed Consent Statement

The study did not involve humans.

Data Availability Statement

The study did not report any data.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Schematic diagram of the experimental procedure of the formic acid method.
Figure 1. Schematic diagram of the experimental procedure of the formic acid method.
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Figure 2. FT−IR spectra of ML crude cellulose and lignin before and after formic acid treatment.
Figure 2. FT−IR spectra of ML crude cellulose and lignin before and after formic acid treatment.
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Figure 3. XRD image of ML crude cellulose before and after formic acid treatment.
Figure 3. XRD image of ML crude cellulose before and after formic acid treatment.
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Figure 4. SEM images of crude cellulose before and after formic acid treatment. (A,B) ML straw at magnifications of 2000× and 500×, respectively; (C,D) crude cellulose at magnifications of 2000× and 500×, respectively.
Figure 4. SEM images of crude cellulose before and after formic acid treatment. (A,B) ML straw at magnifications of 2000× and 500×, respectively; (C,D) crude cellulose at magnifications of 2000× and 500×, respectively.
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Figure 5. TG and DTG image of crude lignin.
Figure 5. TG and DTG image of crude lignin.
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Figure 6. GC–MS chromatogram of hemicellulose extract.
Figure 6. GC–MS chromatogram of hemicellulose extract.
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Figure 7. HPLC of the decolorized xylose solution. 1—Fibrous disaccharides; 2—glucose; 3—xylose; 4—arabinose; 5—formic acid; 6—acetic acid. The numeric codes in Figure 8 have the same meaning.
Figure 7. HPLC of the decolorized xylose solution. 1—Fibrous disaccharides; 2—glucose; 3—xylose; 4—arabinose; 5—formic acid; 6—acetic acid. The numeric codes in Figure 8 have the same meaning.
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Figure 8. HPLC of the resin-treated xylose solution. D301 and Dowex represent the xylose solution treated with D301 and Dowex 50wx4 resin, respectively.
Figure 8. HPLC of the resin-treated xylose solution. D301 and Dowex represent the xylose solution treated with D301 and Dowex 50wx4 resin, respectively.
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Table 1. The contents of main components of crude cellulose and lignin.
Table 1. The contents of main components of crude cellulose and lignin.
SamplesContents (%)
CelluloseHemicelluloseASLAIL
ML straw41.89 ± 0.73 b18.21 ± 0.42 a2.53 ± 0.04 a16.77 ± 0.18 b
Crude cellulose83.60 ± 0.15 a5.15 ± 0.05 b0.50 ± 0.02 c6.35 ± 0.27 c
Crude lignin 2.20 ± 0.26 c3.86 ± 0.11 c1.40 ± 0.01 b85.40 ± 0.68 a
The same letters show the homogeneous groups.
Table 2. The contents of monosaccharide components of hemicellulose extract.
Table 2. The contents of monosaccharide components of hemicellulose extract.
MonosaccharidesRhaFucAraXylManGlcGalGlcAGalA
Retention Time (min)20.5721.0421.3222.0031.6431.9132.6537.9138.13
Content (%)1.991.888.6474.891.825.423.730.840.79
Table 3. Changes in the main components of xylose before and after decolorization.
Table 3. Changes in the main components of xylose before and after decolorization.
TreatmentContent (%)Retention Rate of Xylose (%)Decolorization Rate of Xylose (%)
XyloseArabinoseGlucoseFormic Acid
Formic acid55.005.140.8039.0689.80
Decolorization54.225.180.8639.7688.5893.66
Table 4. Static adsorption of monosaccharides and formic acid from xylose by resins.
Table 4. Static adsorption of monosaccharides and formic acid from xylose by resins.
Resin TypeContent (mg/g)
GluAraXylFormic Acid
D2010.13 ± 0.00 b,c0.68 ± 0.07 a8.13 ± 0.06 a36.80 ± 0.63 c
D3010.28 ± 0.09 a0.59 ± 0.00 b7.68 ± 0.34 b62.77 ± 0.92 b
D3110.30 ± 0.08 a0.52 ± 0.03 c,d7.43 ± 0.08 b67.43 ± 0.20 a
7170.05 ± 0.00 c0.50 ± 0.02 c,d6.49 ± 0.08 d36.76 ± 0.11 c
D1130.15 ± 0.00 b,c0.56 ± 0.02 b,c5.43 ± 0.08 e4.63 ± 0.09 e
7320.21 ± 0.00 a,b0.46 ± 0.04 d3.86 ± 0.13 f6.17 ± 0.14 d
7340.22 ± 0.09 a,b0.51 ± 0.01 c,d6.86 ± 0.23 c6.34 ± 0.04 d
Note: There are significant difference in the same column with different letters (p < 0.05).
Table 5. Static resolving rate of monosaccharides and formic acid in xylose by resins.
Table 5. Static resolving rate of monosaccharides and formic acid in xylose by resins.
Resin TypeResolving Rate (%)
GluAraXylFormic Acid
D20147.25 ± 0.69 b73.88 ± 0.24 e77.12 ± 1.58 d10.91 ± 0.65 d
D30120.19 ± 0.64 d96.89 ± 0.70 a91.35 ± 1.17 a0.71 ± 0.03 f
D31122.45 ± 0.50 c93.68 ± 0.46 b81.21 ± 1.60 c0.57 ± 0.00 f
71783.19 ± 1.54 a74.15 ± 0.92 e73.53 ± 0.45 e6.42 ± 0.24 e
D11319.40 ± 0.96 d45.63 ± 1.35 f59.71 ± 1.93 f50.15 ± 1.12 c
7326.30 ± 0.06 e78.58 ± 0.76 d88.65 ± 1.16 b70.40 ± 0.28 b
73419.19 ± 0.14 d84.15 ± 0.32 c89.53 ± 1.45 a,b74.42 ± 0.24 a
Note: There are significant difference in the same column with different letters (p < 0.05).
Table 6. Main components of xylose solution after resin treatment.
Table 6. Main components of xylose solution after resin treatment.
Resin TreatmentContent (%)Recovery Rate of Xylose (%)
XyloseArabinoseGlucoseFormic AcidOthers
D30186.347.771.900.113.8896.80
Dowex 50wx495.011.700.410.080.8884.00
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Ouyang, J.; He, W.-Q.; Li, Q.-M.; Chen, L.; Wu, X.-F.; Su, X.-J. Separation of Lignocellulose and Preparation of Xylose from Miscanthus lutarioriparius with a Formic Acid Method. Appl. Sci. 2022, 12, 1432. https://doi.org/10.3390/app12031432

AMA Style

Ouyang J, He W-Q, Li Q-M, Chen L, Wu X-F, Su X-J. Separation of Lignocellulose and Preparation of Xylose from Miscanthus lutarioriparius with a Formic Acid Method. Applied Sciences. 2022; 12(3):1432. https://doi.org/10.3390/app12031432

Chicago/Turabian Style

Ouyang, Jia, Wen-Qiang He, Qing-Ming Li, Liang Chen, Xiao-Fen Wu, and Xiao-Jun Su. 2022. "Separation of Lignocellulose and Preparation of Xylose from Miscanthus lutarioriparius with a Formic Acid Method" Applied Sciences 12, no. 3: 1432. https://doi.org/10.3390/app12031432

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