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Article

Construction Quality Control for Rutting Resistance of Asphalt Pavement Using BIM Technology

1
School of Civil Engineering, Shandong Jiaotong University, Jinan 250357, China
2
School of Civil and Architectural Engineering, Shandong University of Technology, Zibo 255000, China
3
College of Information Engineering, Fuyang Normal University, Fuyang 236041, China
4
School of Civil Engineering and Architecture, Zhengzhou University of Aeronautics, Zhengzhou 450046, China
*
Author to whom correspondence should be addressed.
Buildings 2024, 14(1), 239; https://doi.org/10.3390/buildings14010239
Submission received: 8 November 2023 / Revised: 2 January 2024 / Accepted: 12 January 2024 / Published: 15 January 2024

Abstract

:
During the course of building asphalt pavement, a lack of quality control will lead to the abandonment of the asphalt mixtures. One of the most common problems with asphalt pavement is rutting. Improving the construction’s quality is an important measure to reduce rutting. The purpose is to ensure the high-temperature durability of asphalt mixtures during the construction workflow to reduce the waste of asphalt mixtures, as well as to provide a methodology for the current monitoring of the quality based on the building information modeling (BIM). Rutting resistance was appraised utilizing the static uniaxial creep examination. Oblique photography technology was used to obtain terrain data. The software of Revit 2016 was used to build the spatial model of highways and bridges. The results show that the size distribution of particles, the asphalt proportion, and the forming specimen’s temperature are the vital elements influencing the high-temperature behavior. The gradation was identified as the most important factor. The second was the asphalt binder content. Gradation variation should be given more consideration during paving using asphalt mixtures. Furthermore, the developed BIM platform can also monitor rutting resistance to reduce rework during construction.

1. Introduction

A lack of construction quality control of asphalt layers will often lead to rework, waste materials, and increased cost [1,2,3,4,5]. This is not conducive to the realization of energy saving and emission reduction. On the other hand, rutting is common distressful for asphalt pavements. It does not only affect driving comfort but also threatens driving safety, especially in rain and snow. Researchers found that one of the major factors causing pavement rutting was the construction effects of asphalt mixtures. The leading goal of controlling the construction process is to verify that the quality of asphalt layers satisfies the design requirements. The construction’s quality can be well controlled through the detection of construction control indices. The asphalt layer construction’s process control is carried out in accordance with the asphalt pavement construction criteria [6,7]. However, the pavement construction criteria do not specify which construction quality assurance measures are associated with rutting resistance or the level of impact. According to the construction criteria, the asphalt binder content, raw material properties, rolling temperature, mixture gradation, compaction passes, asphalt layer thickness, compaction level, and evenness are among the construction control indices [6,7]. Through analysis, it can be found that the key influencing variables of construction quality and the volumetric parameters of asphalt concrete include the aggregate size distribution, asphalt amount, rolling passes, rolling temperature, and layer thickness. However, there is a lack of research on the asphalt mixtures’ performance at high temperatures in construction based on BIM technology control. Leahy [8] used repeated-load triaxial tests and static creep tests to examine the effects of test temperature, deviator stress, asphalt type, asphalt content, aggregate type, and compaction effort on rutting resistance. The factors that influence the formation of ruts are aggregate, binder, mixture, and test field conditions [9]. An innovative machine learning approach was applied to estimate the flow value of asphalt concrete [10]. The NCHRP report 704 lists several factors that impact the rutting of asphalt pavements [11]. Unfortunately, the report does not provide a clear grasp of how these elements influence the genesis of ruts. The sensitivity analysis is not focused on the asphalt layer construction because there are deviations in the values of various factors in the sensitivity analysis in the actual construction process. Moreover, these studies do not provide a comparison of the degree of influence of the aforementioned factors on rutting resistance. It is essential to identify the key indicators of construction control and analyze the impact of various construction control indicators on the asphalt mixtures’ performance at high temperatures to reduce raw material waste.
After determining which control indicators need to be monitored, it is also essential to handle the real-time detection of control indicators. Using digital imaging technology [12,13,14,15] or real-time monitoring technology [6,7], the particle size distribution and the asphalt percentage can be prognosticated promptly in the asphalt mixing plant. In addition, GPR can determine the air gap and asphalt surface thickness in actual time [16,17]. Furthermore, the conditions of the pavement can also be checked through visual analysis [18,19].
When the construction control indices can be monitored, the next question is how to better monitor the values of construction control indices. Currently, the level of informatization of asphalt mixture layer construction is relatively low in the process of construction [20,21]. Construction information is still collected manually and stored in paper files, which severely limits the speed and accuracy of construction quality control. The construction industry has employed Building Information Modeling (BIM) technology to surmount these challenges. To address the challenges of enormous amounts of data analysis, information protection, and cost in the use of the BIM model, Ding et al. [22] designed a cloud-based system for storing BIM concepts. Das et al. [23] proposed an ontological framework leveraging web services to solve the problem of integrating and managing building supply chain data. Lin et al. [24] used machine reading comprehension to solve the problem of quickly finding the required information, and advanced a clever data access technique for cloud-based BIM systems. Sattineni et al. [25] integrated the BIM model and RFID technology for monitoring the status of constructors, equipment, and materials in actual time. Unfortunately, the application of BIM to superintend the construction of asphalt layers has drawn relatively negligible regard. There are many types of BIM software 2016 [26,27]. The majority of these types of software are used for road and bridge modeling and design. Only a few BIM platforms provide for real-time monitoring of construction control indices. As a result, a BIM platform for displaying construction data in real-time must be developed.
The aim of this research is to recognize the basic control indicators for asphalt mixtures’ performance at high temperatures to reduce their waste during construction and to provide a method based on real-time monitoring of these indicators using the proposed BIM platform. In this study, the gradation, asphalt binder content, temperature control during rolling, segregation of gradation, and segregation of temperature were all taken as factors affecting the asphalt concrete’s behavior at elevated temperatures, and it was evaluated using the static uniaxial creep test. More importantly, the BIM system was built for instantaneous tracking of the construction quality with the purpose of reducing their rework. The significance of this study was to identify key indicators of rutting resistance of asphalt mixtures and monitor them using the BIM technology.

2. Materials and Methods

The key control indicators for rutting resistance during construction were determined and monitored in real time, as presented in Figure 1.

2.1. Raw Materials

2.1.1. Asphalt

It can be observed from Table 1 that the SBS altered asphalt (I-C) utilized in this research conforms to JTG F40-2004 [6].

2.1.2. Aggregates

For this research, AC-13 was prepared using the crushed basalt aggregates of 10–15 mm, 5–10 mm, 3–5 mm, and 0–3 mm. As exhibited in Table 2 and Table 3, the attributes of the aggregates and fillers fulfill the technical prerequisites stipulated in [6].

2.2. Mixture Design

Figure 2 depicts the grading range of AC-13. The optimum asphalt binder content (OAR) was determined by applying the Marshall testing protocol. The samples were formed at a thermal level of 160 °C. Table 4 displays the outcomes of the mixing design.

2.3. Designing Variability in Construction Monitoring Metrics

2.3.1. Size Distribution, Asphalt Binder Content, and Rolling Thermal Level

According to the aforementioned analysis, the size distribution, asphalt binder content, rolling thermal level, number of passes during compaction, and layer depth all play a role in the high-temperature performance. The number of compaction repetitions can be precisely managed with GPS-RTK technology [30]. Consequently, the gradation, the asphalt proportion, and the rolling temperature were the primary considered factors evaluated in this study for rutting resistance. Figure 3 shows the permissible variation range of the size distribution in the asphalt mixing plant [6]. The maximum amount of variation in asphalt binder content that can be tolerated with ±0.3% [6]. The temperature for molding (or rolling) was kept within a design variation range of 15 °C. The appraisals of how these variances influence the high-temperature actions of asphalt mixtures were then evaluated.
When assessing the influence of grading fluctuation on asphalt concrete’s behavior, it is impractical to accurately attain the intended gradation employing four aggregate sizes. As a result, aggregates of various sizes were sieved into closer size fractions of 0 to 75 μm, 75~150 μm, 150~300 μm, 300~600 μm, 600~1180 μm, 1180~2360 μm, 2360~4750 μm, 4750~9500 μm, 9500~13200 μm, and 13,200~16,000 μm and stored separately. These sieved aggregates were then used to make the asphalt mixture. The asphalt mixtures were created using the sieved aggregates, and the porosity was measured, as shown in Table 5.

2.3.2. Segregation of Size Distribution and Temperature

The problems of segregation of gradation and temperature often occur in asphalt mixtures. Previous studies have shown that these two segregation problems reduce the performance of asphalt mixtures [31,32,33,34,35]. Most studies mainly model large areas of isolation. As shown in Figure 4a, the width of the segregation zone approaches or exceeds the rolling width of the roll. Large-area segregation, on the other hand, is uncommon during the regular building of an asphalt layer. In addition, the capability of the asphalt blend in the dissociated area is uncertain when the segregation region’s magnitude is smaller than the compactor’s flattening width, as exhibited in Figure 4b. Hence, this study chiefly concentrates on examining the effectiveness of limited-area segregation.
As demonstrated in Figure 5, four degrees of gradation dissociation were created. It is clear that employing the same asphalt binder percentage as in the control group for asphalt mixtures with gradation segregation is not a good idea. Directly taking cores from the segregation zone and determining the asphalt binder content is the most feasible way. This method, however, will obliterate the asphalt pavement’s structure. An alternative approach is to sort the unbound asphalt mixture by passing it through sieves of different sizes, such as 9.5 mm and 4.75 mm sieves. By combining these components, it is possible to produce various asphalt mixtures with different levels of aggregate separation and asphalt content. Unfortunately, the loose modified asphalt mixture tends to clump together, and it is hard to alter the ratio of coarse and fine particles. Furthermore, when it comes to altering the degree of gradation segregation, this method is blind.
The effective asphalt film thickness was seen as nearly matching that of the control test batches 1–4 since the graded mixes came from unsegregated asphalt. Employing the statistics in Table 6 and Table 7, and Equation (1), the effectual layer width of the asphalt coat for the control set can be assessed as 7.59 μm. The functional asphalt ratio can be deduced via reverse calculation when the efficient thickness of the asphalt folio is specified. Equations (2) and (3) can then be employed to determine the asphalt content.
D A = P b e γ b × S A × 10
P b a = γ s e γ b γ s e × γ s b × γ b × 100
P b = P b e + P b a 100 × P s
where DA is the effective thickness of the asphalt film (μm); Pbe is the effective asphalt content (%); γb is the specific gravity of the asphalt (25 °C/25 °C); SA is the specific surface area of the combined aggregate (m2/kg); Pba is the proportion of asphalt absorbed into the aggregate (asphalt-aggregate ratio) (%); γse is the effective specific gravity of the combined aggregate; γsb is the bulk specific gravity of the combined aggregate; Pb is the asphalt content (%); and Ps is the ratio of the mass of the aggregates to the mass of the asphalt mixture (%).
According to Reference [36], the computed asphalt binder amount can be adjusted using the following equation:
y = 1.0475 x 0.0737
where y represents the revised asphalt binder content (%); and x represents the computed asphalt binder content (%). Table 8 shows the asphalt binder contents of TGs 1~4.
This study examined two degrees of temperature separation, and the temperatures for molding were fixed at 145 °C and 130 °C.
As demonstrated in Table 43 shown in NCHRP report 441 [33], the degree of gradation segregation can be evaluated via the surface texture ratio. TG 1 was segregated at a low level, while TG 2 was segregated at a high level. TGs 3 and 4 had a relation with segregation at low and high levels, respectively. Table 5 of the NCHRP report 441 shows the range of temperature variances [33]. TGs 5 and 6 were categorized under low-tier and high-tier segregation, in that order.

2.3.3. Estimating the Void Content of Segregated Asphalt Pavement

To measure the void content of segregated zone, the Superpave compaction technique was applied. This study examined the impact of the non-segregation zone on the segregation zone. Figure 6 depicts the mesh mold. Before forming samples, first, it is necessary to measure the weight of both homogeneous and heterogeneous asphalt blends. The Superpave Gyratory Compactor’s records showed a correlation between the specimen’s height (or air spaces) and the gyrations number. The asphalt mixtures’ air voids after paving were about 10% [37] for the road construction project. To reach 10 percent and 3.7 percent air voids, the gyration number needed was 11 and 63, respectively. The height of the specimen for segregated zone with 11 gyrations should be equal to that of the non-segregated zone since both had the same thickness after paving. This is the basis for determining the mass of the segregated specimen. Following that, a preset mass of non-segregated and segregated asphalt pavements was deposited on opposite sides of the barrier. The molds for making specimens were designated to correspond to the partition’s position. When the asphalt mixture reaches the predetermined forming temperature, the separator can be removed and placed in the Superpave gyratory compactor for forming. The screen is removed after 63 revolutions. The sample was divided into two parts based on the marking. The cut specimens’ air voids were determined following T 0705−2011 [28], and Table 9 shows the results. The research specified a 1:1 ratio between the area of segregation and the area without segregation. By altering the width and position of the divider, different ratios can be achieved.

2.4. Method of Preparing and Testing Specimens

The static uniaxial creep tests were engaged to assess rutting resistance. The specimen preparation and testing procedure were conducted according to appendix C of NCHRP report 465 [38]. The specimen (150 mm × 165 mm) was molded based on Table 5 and Table 9. The flow time can be calculated as follows [39]:
d ε i d t ε i + Δ t ε i Δ t 2 Δ t
d ε i d t = 1 5 ( d ε i 2 Δ t d t + d ε i Δ t d t + d ε i d t + d ε i + Δ t d t + d ε i + 2 Δ t d t )
where i/dt is the creep rate at i sec; εi − Δt is the strain at (i − Δt) sec; εi + Δt is the strain at (i + Δt) sec; Δt is the sampling interval; d ε i / d t is the smoothed creep rate at i sec; i − 2Δt/dt is the creep rate at (i − 2Δt) sec; i − Δt/dt is the creep rate at (i − Δt) sec; i + Δt/dt is the creep rate at (i + Δt) sec; and i + 2Δt/dt is the creep rate at (i + 2Δt) sec.

2.5. BIM System

The BIM system was established by the project team to enable the real-time and intuitive monitoring of the asphalt pavement’s construction quality. The platform consists of four components: 3D model of road and bridge, geographical data, tracking data, and system attributes. Among them, 3D models can display the construction information associated with roads and bridges. Topographic data can be used to obtain accurate and clear topographic maps. Construction monitoring indicators and construction control data are obtained through experiments and sensors, respectively. The platform’s function is to analyze and display construction information. Figure 7 illustrates the process of constructing the BIM framework.

2.5.1. Pavement Structure Composition

The 3D models were created including subgrade, base course of cement-stabilized macadam, and the surface of asphalt layer in Autodesk Revit 2016 software, and the pavement structure was integrated into the BIM platform. The division of components is based on the paving distance and position of a truck of mixture. The origin of the module is the preliminary paving site of asphalt combination on a lorry. Figure 8 depicts the BIM models for asphalt pavement and subgrade.

2.5.2. Developing BIM Framework

As illustrated in Figure 9, our team created a BIM platform that enabled the tracking of construction data. In the BIM platform, the terrain data can be obtained through oblique photography or existing map data, as shown in Figure 10. The control indicators were measured in the asphalt pavement construction process, and the detection data were uploaded to the data management system of the BIM platform through the 5G/4G network. The components were linked to the observed data. When the component was clicked, the detection data were displayed. In addition, the data from the detection can be displayed and analyzed. For instance, the variation in the asphalt binder content over time can be presented through the BIM platform. The system is accessible to software users from any place where there is a network connection. They can also view and modify models based on their permissions.

3. Results and Discussions

3.1. Effect of Factors Considered on Rutting Performance

Table 10 presents the orthogonal test results of the rutting performance.

3.1.1. Extremum Difference Analysis

The operation of the extremum difference analysis is easy and handy, though it is coarse. The outcomes of the extremum difference analysis are displayed in Table 10.
Ij is the summation of flow time values for level 1 in j (j = 1, 2, 3 or 4) column. IIj and IIIj are similar to Ij. Rj is the difference between Ij/3, IIj/3, and IIIj/3’s max and min values.
The range reflects the extent to which the influence of the factor level changes on the evaluation indices. The significance of the factors can be assessed based on the ranges provided in Table 10. The order of the factors that influence the outcome, from most to least important, is size distribution, percentage of asphalt, and production temperature. Consequently, the control of size distribution and asphalt binder content in the asphalt mixing plant should be paid more attention to with the purpose of obtaining sufficient anti-rutting performance.
Figure 11 presents the relationship between the factor levels and the flow time. For the defined aggregate size levels, the flow time reduced as the aggregate size level moved from the maximum fluctuation limit through the intended aggregate distribution to the minimum fluctuation limit. The coarser the gradation level, the smaller the particular surface area of the mineral particles. Furthermore, if the asphalt-stone ratio is at a high level, the amount of free asphalt will increase, leading to the decrease of the flow time. For the preset levels of percentage of asphalt, the flow time of the asphalt mixture first goes up and then goes down as the asphalt percentage increases. When the percentage of asphalt changes from 4.7% to 5.0%, the flow time increases accordingly. A higher asphalt binder content can facilitate the compaction effect, enhance the structural asphalt quantity, and improve the asphalt concrete’s adhesion. Raising the asphalt binder content from 5.0% to 5.3% results in a reduction in the flow time. If the asphalt binder content exceeds a certain value, the amount of free asphalt increases, resulting in a reduction in the flow time. When the temperature rises between 145 °C and 160 °C during molding, the flow time increases obviously. This is because increasing the molding temperature can lower the asphalt viscosity, contributing to achieving a higher degree of compaction. However, the flow time remains relatively constant with a temperature of 160–175 °C.

3.1.2. Variance Analysis

Table 11 and Table 12 exhibit the results of variance analysis.
K = i = 1 9 Y i
P = 1 9 K 2
W = i = 1 9 Y i 2
UA = 1/3 (I1)2 + (II1)2 + (III1)2]
UB = 1/3[(I2)2 + (II2)2 + (III2)2]
UC = 1/3[(I3)2 + (II3)2 + (III3)2]
UD = 1/3[(I4)2 + (II4)2 + (III4)2]
QA = UA − P
QB = UB−P
QC = UC − P
QD = UD − P
QT = W − P
where QT is the total sum of the deviations’ squares.
For α = 5%, Fα(2, 2) is 19. Hence, FA was higher than Fα(2, 2), while FB and FC were both smaller than Fα(2, 2). Factor A had a significant impact on the flow time; factors B and C have no significant effect on the evaluation index.

3.2. Effect of Segregation on Flow Time

The specimens of the segregated asphalt mixture were molded according to Table 9. Figure 12 displays the outcomes of the static uniaxial creep test for the segregated asphalt mixture.
As depicted in Figure 12, when the asphalt concrete’s gradation grows coarser as a result of segregation, the flow time of the asphalt concrete at first undergoes a minor increase followed by a decrease. This is due to the fact that as the ratio of coarse aggregates increases, the aggregate’s role as a skeletal framework is reinforced. But if the fraction of coarse aggregates exceeds a specific boundary, the asphalt mortar percentage decreases and the bonding capability of the asphalt mixture declines. Conversely, when the size distribution turns finer due to segregation, there is a reduction in the asphalt mixtures’ flow time. This is due to the declining fraction of coarse aggregates and rising proportion of asphalt mortar. The skeleton function of the aggregates will be rapidly weakened. In addition, when temperature segregation occurs, the rolling temperature decreases. The asphalt layer’s compaction degree is reduced, and the skeleton function of the aggregates is significantly affected.

3.3. Comprehensive Comparison of the Extent of Impact of Various Factors on Rutting Resistance

To examine the effect of the fluctuation in individual factors on the anti-rutting of the asphalt mix during the construction phase, it is necessary to incorporate two additional TGs, as depicted in Table 13. With consideration of the unfavorable situation, the gradation level of the lower boundary of variation was selected for the supplementary TG 1 and the asphalt binder content of the upper limit of fluctuation was used for supplementary TG 2. Other conditions were consistent with the control group. According to the results of supplementary TGs 1, 2, and TGs 2, 4, and 6 (as shown in Table 14), it was discovered that numerous components in the construction process had varying degrees of influence on high-temperature performance, ranging from strong to weak, including coarser gradation during mixing, finer gradation from segregation, temperature segregation, and increasing asphalt binder content during the mixing process. When the construction process indices are in the degree of fluctuation in various factors defined in this study, it is important to pay special attention to gradation coarsening in the asphalt mixtures’ mixing process and gradation becoming finer owing to segregation.

3.4. Tracking Rutting Resistance from the BIM Framework

3.4.1. Size-Grade Distribution and the Asphalt Binder Content

Digital image processing technology [12,13,40] and asphalt mixing plant online detection technology [6,7] can both determine the mixture gradation and asphalt dosage in the mixing process in real time [6]. Currently, the data-logging framework of the asphalt mixing plant can accurately gather data such as the weight of asphalt and aggregate, and accurately calculate the amount of asphalt in the tank. The online examination results for the asphalt binder content for each pot of asphalt mixture in a Chinese road construction project are presented in Figure 13. The online examination demonstrates that the asphalt binder content fluctuates just slightly. For example, between 13:00 and 15:00, there were only two pots of asphalt mixture whose asphalt binder content fluctuated. Table 15 depicts the current gradation of an asphalt mixed pot.
A truck can carry several pots of asphalt mix. The gradation and the asphalt proportion of transport can be computed according to the online test outcomes of the asphalt mixing plant. The division of the components of asphalt layers is carried out according to the paving distance and position of a truck of the mixture. Thus, the construction information will correspond to the components.

3.4.2. Rolling Temperature

The initial rolling temperature is measured using an infrared temperature sensor, and the temperature value is sent to the data-processing center, as shown in Figure 14. The primary task is to correspond the collected temperature values to the components of the pavement. In the course of paving, the starting and ending pile numbers of the asphalt mixture for transport have been determined, and the location information of the initial rolling temperature can be used to determine the corresponding relationship between the temperature detection values and the components. For the section between K11 + 986.2 and K12 + 44.1 of the road construction project in China, Table 16 provides the temperature readings obtained via infrared thermography.

3.4.3. Tracking of Construction Parameters

The obtained or forecasted construction data are promptly uploaded to the BIM platform. These data are associated with the BIM components of the highway. Then, the construction personnel can sign into the platform network to visualize the construction information and observe the values of construction parameters at all places and times. Figure 15 presents the gradation, asphalt binder content, and the initial rolling temperature associated with a BIM component. Moreover, the construction information can also be analyzed centrally. Every participant involved in the asphalt pavement’s construction can access the BIM system to check the construction details. The login personnel can directly locate the asphalt pavement from the construction information. When the values of the construction indicators exceed the warning range, construction should be suspended and remedial measures should be taken. This can reduce the rework and the waste of asphalt mixtures.

4. Conclusions

In this study, the major construction management indices for rutting resistance were determined to reduce the rework of asphalt layers, and a method for real-time monitoring of these indices using BIM technology was proposed. Rutting resistance was determined by measuring the flow time. Furthermore, the influence of the non-segregation zone on the segregation zone was considered for the asphalt mixtures’ performance at high temperatures. This research’s BIM platform was the basis for the real-time tracking of the construction control indices.
(1)
With the factor levels set, the order of impact that the three factors exert on the asphalt mixtures’ performance at high temperatures is size distribution, asphalt binder content, and temperature for molding. Consequently, it is crucial to manage the variation in gradation for the asphalt mixing plant.
(2)
A slight increase in coarseness in gradation due to segregation can positively impact the asphalt mixtures’ performance at high temperatures. However, when the gradation variation surpasses a certain degree, the flow time decreases rapidly. In contrast, the asphalt mixtures’ performance at high temperatures is adversely affected when the gradation becomes finer due to segregation.
(3)
The asphalt mixtures’ performance at high temperatures declines with an increasing degree of temperature segregation. In addition, there’s a decrease of about 17.3~30.4% in flow time due to the temperature segregation.
(4)
Rutting resistance is notably affected by the fluctuation in gradation, which includes the process of gradation coarsening during mixing and the occurrence of finer gradation due to segregation.
(5)
The BIM system was put forward to follow the instantaneous detection information from the asphalt layer’s construction. This platform allows construction workers to rapidly appraise the quality of the construction, thereby avoiding the asphalt mixture waste.

Author Contributions

Conceptualization, Y.Z. and J.R.; methodology, Y.Z. and K.Z.; software, Y.Z.; validation, Y.L.; formal analysis, K.W.; investigation, Y.Z.; resources, Y.Z. and K.Z.; data curation, Y.Z.; writing—original draft preparation, Y.Z.; writing—review and editing, Y.Z.; visualization, Y.Z.; funding acquisition, Y.Z. and K.Z. All authors have read and agreed to the published version of the manuscript.

Funding

This study was supported by Shandong Provincial Natural Science Foundation (ZR2020QE274), Key Research and Development Program of Shandong Province (2020RKB01602), Science and Technology Plan of Shandong Transportation Department (2022B102, 2023B92-01), Yangzhou Government-Yangzhou University Cooperative Platform Project for Science and Technology Innovation (Grant No. YZ2020262), Open Project of Shandong Key Laboratory of Highway Technology and Safety Assessment (SH202103), Key project of Natural Science Research of Anhui Provincial Department of Education (2023AH052853), Key Project of Excellent Youth Talent Program in Anhui Universities (gxyqZD2022101), and Quality Engineering Project of Colleges and Universities in Anhui Province (2021jyxm1116, 2022kcsz218).

Data Availability Statement

The original contributions presented in the study are included in the article, further inquiries can be directed to the corresponding author.

Conflicts of Interest

The authors declare no conflicts of interest.

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Figure 1. Roadmap.
Figure 1. Roadmap.
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Figure 2. Designing construction control indices with variability.
Figure 2. Designing construction control indices with variability.
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Figure 3. Gradation variations within allowable range.
Figure 3. Gradation variations within allowable range.
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Figure 4. Illustration of the segregated section: (a) segregation with large area; (b) segregation with small area.
Figure 4. Illustration of the segregated section: (a) segregation with large area; (b) segregation with small area.
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Figure 5. Four-level scheme of segregation for size-grade distribution.
Figure 5. Four-level scheme of segregation for size-grade distribution.
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Figure 6. Mesh mold.
Figure 6. Mesh mold.
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Figure 7. Process of constructing the BIM framework.
Figure 7. Process of constructing the BIM framework.
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Figure 8. Pavement structure composition.
Figure 8. Pavement structure composition.
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Figure 9. BIM platform interface.
Figure 9. BIM platform interface.
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Figure 10. Terrain data derived from oblique photography.
Figure 10. Terrain data derived from oblique photography.
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Figure 11. Correlation between the factor levels and the flow time: (a) gradation, (b) asphalt- aggregate ratio, and (c) molding temperature.
Figure 11. Correlation between the factor levels and the flow time: (a) gradation, (b) asphalt- aggregate ratio, and (c) molding temperature.
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Figure 12. Test outcomes.
Figure 12. Test outcomes.
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Figure 13. Online detection of the asphalt binder percentage of asphalt mixing plant.
Figure 13. Online detection of the asphalt binder percentage of asphalt mixing plant.
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Figure 14. Road roller equipped with infrared thermometer.
Figure 14. Road roller equipped with infrared thermometer.
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Figure 15. Construction information associated with a component.
Figure 15. Construction information associated with a component.
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Table 1. Characteristics of the asphalt.
Table 1. Characteristics of the asphalt.
ItemTested ResultRequirementTest Methods [28]
Penetration (25 °C, 100 g, 5 s) (0.1 mm)6860~80T 0604
Penetration index0.32≥−0.4T 0604
Ductility (5 °C, 5 cm/min) (cm)44≥30T 0605
Softening point (°C)77.9≥55T 0606
Kinematical viscosity (135 °C) (Pa·s)1.73≤3T 0625
Flashpoint (°C)256≥230T 0611
Solubility in trichloroethylene (%)99.64≥99T 0607
Elastic recovery (%)85.8≥65T 0662
Density (25 °C) (g/cm3)1.023NAT 0603
Storage stability (°C)1.3≤2.5T 0661
Thin-film heating test (163 °C)Mass loss (%)−0.04919−1.0~1.0T 0609
Residual penetration
Ratio (25 °C) (%)
73.5≥60T 0604
Residual ductility (5 °C) (cm)26.37≥20T 0605
Table 2. Characteristics of the aggregates.
Table 2. Characteristics of the aggregates.
ItemTest ResultRequirementTest Method [29]
Coarse-sized particlesCrushing value (%)16.9≤26T0316
Loss of sample material owing to abrasion and impact (%)17.5≤28T0317
9.5~13.2 mmRatio of flattened and elongated particles (%)6.9≤12T0312
4.75~9.5 mm6.3≤18
Polished stone value46≥42T0321
Fine-sized particlesSand equivalent (%)68≥60T 0334
Solidness (%)16≥12T 0340
Table 3. Limestone filler characteristics.
Table 3. Limestone filler characteristics.
ItemTest ResultRequirementTest Method
Specific density2.655-T0352
Water content (%)0.4≤1T0332
Passing (%)0.6 mm100100T0351
0.15 mm91.690~100
0.075 mm79.175~100
Quantitative indication of hydrophilicity0.3<1T0353
Plasticity index (%)3<4T0354
Table 4. Marshall test results.
Table 4. Marshall test results.
OAR (%)Air Voids (%)Voids in Mineral Aggregate (%)Voids Filled with Asphalt (%)Marshall Flow (0.1 mm)Marshall Stability (kN)
5.03.814.072.826.911.17
Table 5. Results of Marshall compaction tests.
Table 5. Results of Marshall compaction tests.
NumberGradationAsphalt Binder Content (%)Molding Temperature (°C)Air Voids (%)
ABC
Orthogonal test1Upper limit of fluctuation4.71455.0
2Upper limit of fluctuation5.01603.8
3Upper limit of fluctuation5.31752.9
4Design gradation4.71604.4
5Design gradation5.01753.5
6Design gradation5.31453.0
7Lower limit of fluctuation4.71756.0
8Lower limit of fluctuation5.01455.8
9Lower limit of fluctuation5.31604.4
Control groupDesign gradation5.01603.7
Table 6. Results from testing the density of aggregates with different sizes.
Table 6. Results from testing the density of aggregates with different sizes.
Item0~2.36 mm2.36~4.75 mm4.75~9.5 mm9.5~13.2 mm13.2~16 mm
Bulk specific gravity2.7822.8192.7582.7972.763
Apparent specific gravity2.8162.9152.8352.9092.881
Proportion (%)33.118.228.517.92.3
Table 7. Data for determining the effective coating thickness of the control group.
Table 7. Data for determining the effective coating thickness of the control group.
Bulk Definite Density of the Combined AggregateApparent Specific Gravity Effective Specific GravityEffective Asphalt Content (%)Surface Area per Unit Mass of the Mixed Aggregates (m2/kg)
2.7842.8572.8344.15.21
Table 8. Computation of asphalt binder contents of TGs 1~4.
Table 8. Computation of asphalt binder contents of TGs 1~4.
TGSA (m2/kg)Pbe (%)γseγsbCalculated Asphalt Binder Content (%)Corrected Asphalt Binder Content (%)
14.383.42.8392.7874.24.3
23.512.72.8462.7913.53.6
36.074.72.8252.7745.65.8
46.935.42.8132.7626.46.6
Table 9. Measured void content.
Table 9. Measured void content.
Gradation SegregationTemperature Segregation
TG 1TG 2TG 3TG 4TG 5TG 6
8.7%10.6%3.1%2.5%4.0%5.3%
Table 10. Results of orthogonal test for asphalt mixtures’ performance at high temperatures.
Table 10. Results of orthogonal test for asphalt mixtures’ performance at high temperatures.
NumberGradationAsphalt Binder Content (%)Molding Temperature (°C)Flow Time (s)
ABC
1Upper fluctuation threshold4.71451397
2Upper fluctuation threshold5.01602969
3Upper fluctuation threshold5.31751673
4Design gradation4.71601820
5Design gradation5.01752316
6Design gradation5.31451055
7Lower fluctuation threshold4.7175713
8Lower fluctuation threshold5.0145227
9Lower fluctuation threshold5.3160115
Ij603939302679-
IIj519155124904-
IIIj105528434702-
Ij/32013.01310.0893.0-
IIj/31730.31837.31634.7-
IIIj/3351.7947.71567.3-
Rj1661.3889.7741.7-
Table 11. Variance analysis in calculation process.
Table 11. Variance analysis in calculation process.
Test NumberGradationAsphalt Binder Content (%)Molding Temperature (°C)Flow Time (s)Square
ABC
1Upper fluctuation threshold4.714513971,951,609
2Upper fluctuation threshold5.016029698,814,961
3Upper fluctuation threshold5.317516732,798,929
4Design gradation4.716018203,312,400
5Design gradation5.017523165,363,856
6Design gradation5.314510551,113,025
7Lower fluctuation threshold4.7175713508,369
8Lower fluctuation threshold5.014522751,529
9Lower fluctuation threshold5.316011513,225
Ij603939302679K = 12,285W = 23,927,903
IIj519155124904--
IIIj105528434702--
U21,509,675.717,969,897.717,778,353.7P = 16,769,025-
Q4,740,650.71,200,872.71,009,328.7--
Table 12. Results of variance analysis.
Table 12. Results of variance analysis.
-DispersionDegree of FreedomQuadratic Mean DeviationF
A4,740,650.722,370,325.322.8
B1,200,872.72600,436.35.8
C1,009,328.72504,664.34.9
Error208,026.02104,013.0-
Total7,158,878.08--
Table 13. Mixture percentages of supplementary TGs.
Table 13. Mixture percentages of supplementary TGs.
Supplementary TGSize DistributionAsphalt Binder Content (%)Temperature during Molding (°C)Percentage of Void (%)Flow Time (s)
1Lower fluctuation threshold5.01605.5672
2Design gradation5.31602.71669
Table 14. Comparison of impact degree of multiple factors on high-temperature performance.
Table 14. Comparison of impact degree of multiple factors on high-temperature performance.
GroupDrop (%)Relative Analysis of EffectGroupDrop (%)Relative Analysis of Effect
Control group--OT995.01
OT139.07Supplementary TG 170.73
2−29.517Supplementary TG 227.211
327.012TG 1−3.116
420.613TG 228.710
5−1.015TG 333.28
654.05TG 451.26
768.94TG 517.314
890.12TG 630.49
Table 15. Online detection of the asphalt binder content.
Table 15. Online detection of the asphalt binder content.
Materials10–15 mm5–10 mm3–5 mm0–3 mmLimestone FillerAsphalt
Mass (kg)480579278566141106
Ratio (%)23.528.313.627.76.9-
Asphalt binder content (%)5.2
Table 16. Initial values of rolling temperature detection from paving part starting at K11 + 986.2 and ending at K12 + 44.1.
Table 16. Initial values of rolling temperature detection from paving part starting at K11 + 986.2 and ending at K12 + 44.1.
Pile NumberTemperature (°C)Pile NumberTemperature (°C)Pile NumberTemperature (°C)Pile NumberTemperature (°C)
K11 + 994.29153.00K12 + 010.20179.00K12 + 023.58153.00K12 + 034.75145.00
K11 + 994.41153.00K12 + 010.22172.00K12 + 023.58153.00K12 + 035.07160.00
K11 + 997.38161.00K12 + 011.30172.00K12 + 024.11152.00K12 + 036.82148.00
K12 + 001.01153.00K12 + 011.80175.00K12 + 024.54152.00K12 + 036.99145.00
K12 + 001.86152.00K12 + 012.60175.00K12 + 025.05157.00K12 + 037.17145.00
K12 + 002.75167.00K12 + 013.73145.00K12 + 026.25157.00K12 + 038.52142.00
K12 + 002.82168.00K12 + 013.93145.00K12 + 026.65147.00K12 + 038.90142.00
K12 + 003.22159.00K12 + 014.07151.00K12 + 027.92147.00K12 + 039.25147.00
K12 + 003.54158.00K12 + 015.72151.00K12 + 028.39168.00K12 + 039.53147.00
K12 + 004.15158.00K12 + 016.06159.00K12 + 028.76168.00K12 + 040.88142.00
K12 + 004.30171.00K12 + 016.17159.00K12 + 029.23155.00K12 + 040.99151.00
K12 + 005.21155.00K12 + 017.28145.00K12 + 030.53155.00K12 + 041.23152.00
K12 + 005.38158.00K12 + 018.19145.00K12 + 030.87153.00K12 + 041.33152.00
K12 + 006.19171.00K12 + 018.61147.00K12 + 031.60153.00K12 + 042.16170.00
K12 + 006.87158.00K12 + 019.89149.00K12 + 031.82142.00K12 + 042.96170.00
K12 + 007.52176.00K12 + 020.31152.00K12 + 032.67142.00K12 + 043.41135.00
K12 + 008.53179.00K12 + 021.03152.00K12 + 032.98144.00--
K12 + 008.75160.00K12 + 021.54153.00K12 + 033.82144.00--
K12 + 009.66166.00K12 + 022.43153.00K12 + 034.40145.00--
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Zhao, Y.; Ren, J.; Zhang, K.; Luo, Y.; Wang, K. Construction Quality Control for Rutting Resistance of Asphalt Pavement Using BIM Technology. Buildings 2024, 14, 239. https://doi.org/10.3390/buildings14010239

AMA Style

Zhao Y, Ren J, Zhang K, Luo Y, Wang K. Construction Quality Control for Rutting Resistance of Asphalt Pavement Using BIM Technology. Buildings. 2024; 14(1):239. https://doi.org/10.3390/buildings14010239

Chicago/Turabian Style

Zhao, Yulong, Jiaolong Ren, Ke Zhang, Yaofei Luo, and Kun Wang. 2024. "Construction Quality Control for Rutting Resistance of Asphalt Pavement Using BIM Technology" Buildings 14, no. 1: 239. https://doi.org/10.3390/buildings14010239

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