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Article

Modern Dimensional Analysis-Based Steel Column Heat Transfer Evaluation Using Multiple Experiments

1
Department of Mechanical Engineering, Transilvania University of Brasov, B-dul Eroilor, 29, 500036 Brasov, Romania
2
Romanian Academy of Technical Sciences, Bulevardul Dacia 26, 030167 Bucharest, Romania
3
Department of Mechanics, University of Miskolc, 3529 Miskolc, Hungary
*
Authors to whom correspondence should be addressed.
Symmetry 2022, 14(9), 1952; https://doi.org/10.3390/sym14091952
Submission received: 31 July 2022 / Revised: 28 August 2022 / Accepted: 14 September 2022 / Published: 19 September 2022

Abstract

:
In order to foresee the response during the fire of a real symmetrical structure (prototype), nowadays engineers apply methods which involve the associated reduced-scale model’s behaviors, mainly dimensional analysis behaviors. Between the dimensional analysis methods, the so-called Modern Dimensional Analysis (MDA), developed by Szirtes, fulfills all engineering requirements compared with the classical one. The authors used this new proposed method to describe their original electric fire simulation testing bench, as well as the Model Law (using MDA) for the heat transfer in tubular rectangular bars. So, a validation of the Model Law was performed based on several scrupulous experimental investigations both on a real column’s segment and its associated reduced-scale models manufactured at 1:2; 1:4, as well as 1:10 scales. The original heating system, the elaborated protocol, the deduced Model Law, and the results of the experimental investigations represent the contributions of the authors in the field of metallic structures subject to fires. The results validate the possibility of using MDA in the case of heat transmission.

1. Introduction

The issue of the fire resistance of structural elements depends to a large extent on [1] their quality (usually steels); their protection against the propagation of heat; and how this process can be theoretically simulated and experimentally verified. Regarding protection methods, especially with the help of thermal foam paints, called intumescents, a series of effective solutions are offered in reference [2]. In reference [3], the author offered useful protocol of fire tests in order to establish the cellular beam behaviors foreseen with an intumescent paint layer. The problem of fire resistance, in general, as well as the theoretical approach to the fire resistance of these structural elements can be found, among others, in reference [4], but the specialized literature obviously offers an even wider range of approaches, such as reference [5], respectively [6]. Based on reference [7], one can obtain a real insight on the state-of-the-art of thermal insulation materials, and reference [8] offered the main aspect of the fire phenomena as well as its classical theoretical approach, too. In reference [9], the authors analyzed some very widely used temperature protection classes of materials, applied in fire-protection problems. The authors of reference [10] offered a very useful sensitivity analysis on heat-transfer formulation in thermal insulated steel structural elements. In reference [11], the authors presented results obtained by experimental investigations in the local buckling problems of steel members subjected to fire. High-accuracy numerical simulation, performed by the authors of reference [12], had as its goal the analysis of structural elements with cross-sections characterized by high-value shape factors, i.e., tubular cross-sections such as I and U profiles. The authors of reference [13] described a comparison of Eurocod 3 and the NIST (National Institute of Standards and Technology, Gaithersburg, MD, USA) models regarding the high-temperature stress–strain correlation based on high-accuracy experimental investigations. In order to compare the critical buckling temperatures with the experimental data, as well as to evaluate the temperature variation along the structural elements, the authors performed meticulous Finite Elements studies, with/having a closer fitting (less than 1%) with the experiments than the Eurocode 3. In reference [14], the authors performed both numerical simulation and experimental tests in order to verify that even the concrete–steel composite beams have a better fire resistance as compared with the common steel ones. In the experimental investigations, as a fire-protection material, they used a fireproof spray coating applied in the same thickness. The structural members were subjected to the standard fire conditions. They found some useful correlations between the shape factor, the temperature increase, and the fire resistance of the structural elements. In order to predict the structural behaviors under real fire conditions, the authors of reference [15] developed a combined Fire-Dynamics Simulator and Finite Element Method, taking into the consideration the previously obtained results at NIST, USA. The validation of the mentioned method, using real-scale structural elements tests, was successful, and had minimal error, e.g., the final buckling time was predicted with less than 10% of the experimentally obtained one. In reference [16], the authors performed several experimental studies on the temperature distribution of T-,Y-, K-, and KT-types of joints, applied in SHS (Square Hollow Section) structural elements joining; a standard ISO-834 fire condition was applied, without mechanical loading, on several unprotected welded SHS specimens. They found that the temperature distribution around the joint was significantly influenced by the dimension of the brace cross-section and β, which is the brace/chord diameter ratio. In the reference [17], the fire resistance at SHS and the CHS (Circular Hollow Section) structural members manufactured at full-scale with different types of joints was studied. The standard fire condition as well as an axial loading represented the experimental conditions. In a similar manner, in reference [18] the authors performed a parametric study on some circular tubular K-joints subjected to high temperatures. Several investigations on the fire resistance of tubular K-joints, based on the critical temperature method, were performed by the authors of reference [19]. The authors of reference [20] performed similar investigations. In reference [21], a comparative Finite Element (ABAQUS), analytical calculus based on Euro-code 3 and experimental investigations was performed on the heat transfer problem of tubular steel columns under standard fire test (ISO 834). The columns were subjected not only to the fire action but also to different axial loadings. Based on the obtained results, they concluded that this heat transfer law is not influenced by the loading type and its magnitude, but the shape factor of the cross-section influences the value of the critical temperature. In reference [22], the effect of the localized fire in a building’s compartments on the load-bearing capacity of the full-scale CHS steel columns, together with the corresponding thermal distribution laws, was investigated. The influences of different ambient parameters were also taken into consideration. In reference [23], a meticulous analytical temperature evaluation of a four-side heated column’s (at standard fire) temperature distribution was performed, taking into consideration different Euro-codes. In reference [24], the authors offered an analytical heat transfer model for unprotected steel members subjected to standard fire in a closed compartment. The obtained results are useful for the unprotected I-steel columns, offering better results than those based on the Stefan–Boltzmann relation, which presumes a constant emissivity. Compared with the studies mentioned above, the authors of the present contribution started with detailed experiments on reduced-scale structural elements, as described in the following sections.
Another important aspect consists of the modeling of the processes that take place during a fire [25], respectively, and the propagation of the thermal flow introduced into them during the development of the fire.
Taking the significance of the fire protection, as well as its evaluation based on reduced-scale elements instead of the real structural elements into consideration, several approaches over time have used, in this sense, Geometric Analogy and Similarity Theory [26], respectively, in the case of complex phenomena, such as this one of fire resistance: Classical Dimensional Analysis (CDA). Due to the fact that during the last century the CDA literature was increasing day by day, nowadays, the literature is plentiful and one can mention, without putting in evidence their particularities, some of the most well-known books and scientific papers, mentioned in references such as [27,28,29,30,31,32,33,34,35,36,37,38,39,40,41,42,43,44,45], in order to offer to readers some significant references. Neither the present journal nor this paper had as their goal the step-by-step analysis and evaluation concerning their advantages as well as their limits.
Unfortunately, all these previously mentioned methods present a series of shortcomings, which the authors have analyzed in detail in references [1,46], which is why their applicability by the broad mass of researchers is usually difficult. CDA is not exempt from these shortcomings either, although at first glance it offers a wide range of opportunities. As is well known, CDA uses, as the Similarity Theory, a set of dimensionless variables π j ,     j = 1 ,       n based on which the so-called Model Law (ML), which describes/governs the behavior of the prototype based on the experimental data obtained from the attached model (usually made on a small scale).
Thus, the data of experimental investigations from the model, through the elements of the ML (in number of j = 1 ,       n ), will predict the behavior of the prototype in real operating conditions.
For this reason, CDA is not an easy method for the average researcher, as it is usually left to established specialists. Against this, Szirtes developed a unitary, simple, and particularly accessible methodology for any researcher, hereinafter referred to as Modern Dimensional Analysis (MDA), synthesized in his works [41,42].
As was mentioned before, the authors of this paper applied the principles of MDA in solving some problems in different fields of engineering, including that of civil engineering, but also in that of heat transfer, which is the starting point in the analysis of resistance to fire of structural elements.
Within these works, there are critical evaluations of the previously mentioned methods, but also the net advantages of MDA, which are illustrated by concrete examples. In reference [40], applying the principles of MDA, the authors deduced for the general case of a rectangular–tubular-section steel bar the Model Law, which governs the heat transfer.
In reference [40], the method of obtaining the 50 dimensionless variables involved, as well as how the Model Law resulted from, this set of dimensionless variables, 50 elements, was presented. Of these, according to reference [40], some were dedicated/destined to experimental investigations, others to theoretical investigations, and others to those classical similitude criteria also reported in specialized works (Re, Nu, Bi, etc.), which can be obtained and based on CDA. Of these, those related to experimental investigations were of major interest and easy to verify/validate, and the authors chose from these those represented by relations (1) and (2) for variant I, respectively, (3) and (4) for variant II.
We can mention the fact that the vast majority of the dimensionless variables determined with the help of MDA, respectively, the elements of the Model Law deduced by the authors, cannot be obtained with the help of CDA or other classical methods of approach (Geometric Analogy or Similitude Theory) in the case of against-thermal transfer, except for those similarity criteria mentioned above which are considered classical (Re, Nu, Bi, etc.).
The methodology is particularly simple, unitary, and flexible; this flexibility is manifested, among others, by the possibility of choosing different materials for the prototype and the model, but also other facilities, illustrated in references [41,42], as well as in the previous ones of the authors [39,40,43,44,45], which governs the heat transfer. In reference [46], the authors performed the validation of these laws for the specific case of some sets of structural elements made at scales 1:1, 1:2, and 1:4 (Figure 1).
In this paper, the authors presented the results of their experimental investigations regarding the extension of the applicability of these laws of the model to structural elements made at a scale of 1:10.
In this sense, it is worth summarizing the indisputable advantages of MDA presented in the paper, namely:
  • MDA does not require deep knowledge in the field, only the review of the variables (along with their dimensions), which can, to a certain extent, influence the analyzed phenomenon;
  • the unitary protocol of the MDA allows the automatic elimination of variables with insignificant/irrelevant influence (either from the physical point of view or from the magnitude point of view), without the researcher having any other algorithm to apply;
  • MDA provides, in all cases, the complete set of dimensionless variables and therefore of the ML, which the rest of the methods cannot provide, except in very special cases;
  • from this complete set, by eliminating some variables, which are identical to the prototype and the model, one can formulate/obtain the particular sets related to simpler cases.
The studied case presented in this paper and the results of the experimental test highlight the relevance and the advantage of using this method in this new field of application.

2. Materials and Models

From reference [40], where the complete set of the ML was deduced for two practically significant versions, the following relevant elements were retained, namely for the following:
  • Version I, where the set of independent variables was ( Q ,     L z   ,   Δ t ,     τ ,     λ x   s t e e l ,     ς ) , was chosen:
    S Q ˙ = S Q S τ ,
    S A t r = S L z S ς ,
  • Version II, where the set of independent variables was ( Q ,     L z   ,   Δ t ,     τ ,     λ x   s t e e l ,     ς ) , was chosen:
    S Q = S Q ˙ S τ ,
    S A t r = S L z S ς ,
    where: Q   ( J ) represents the invested heat; Q ˙   ( W ) —the heat rate; L z ( m ) —the beam dimension along direction z; Δ t   ( ° C ) —the temperature variation; τ   ( s ) —the time; λ x   s t e e l   ( W ° C m ) —the thermal conductivity; ς = P A   ( 1 m ) —the shape factor; P   ( m ) —the perimeter of the cross-section; A   ( m 2 ) —the area of the cross-section; S ω = ω 2 ω 1   ( ) —the scale factor of the variable ω , with index “1” for prototype, respectively with “2” for the model.
Remarks:
  • The case of the quadratic section represents a particular case of the rectangular one, where on the two directions y and z there exist the same dimensions and the same scale factors;
  • If it is desired, however, that the scale factors of the dimensions along the z and y directions have different values, respectively, one should admit different thicknesses in the two directions, and then one will have ( S L x S L y S L z S δ y ,   s t e e l S δ z ,   s t e e l ) and correspondingly these elements/variables for the model will be rigorously obtained only from the ML;
  • Taking into account that length L z is considered an independent variable, and thus freely chosen a priori, for both the prototype and model, the Model Law elements for the rest of the dimensions L x   ,     L y   ,     δ y   s t e e l   ,     δ z   s t e e l can be ignored, each having the same scale factor of lengths S L , which is why it makes no sense to analyze them and their validity;
  • The advantage of including the shape factor ς in the set of independent variables, in addition to that of the length L z , resides in the fact that one will be free of the restriction of a geometric similarity of the cross-sections of the prototype and the model (so, let us have, for example, only rectangular sections), allowing one to accept a section of another shape in the model, only to respect the initially established scale factor.
It can be noted that, in both cases, the set of independent variables was rigorously related to the actual measurements. In the latter, the value for the model was chosen in advance (before starting the experiments), and based on the measurement results, the desired value for the prototype results from the ML. In the case of Version I, it is the heat flow Q ˙ , while in the case of Version II, this is the amount of heat Q .
The authors, starting from the case of an existing pillar used in constructions made at 1:1, 1:2, and 1:4 scales, respectively, a 1:10 scale prototype as well as the related models. Consequently, 6 sets of prototype models could be identified, that is, (1:1–1:2); (1:1–1:4); (1:1–1:10); (1:2–1:4); (1:2–1:10); and (1:4–1:10), which were not protected with intumescent paint. They applied identical thermal regimes to all these structural elements and recorded all parameters related to these thermal regimes. The above-mentioned quantities obtained by rigorous direct measurements (on the elements considered as models) were compared with those resulting by applying the ML for those taken as prototypes, obtaining a very good correlation, which proves the validity of these laws for practically any structure carried out on a desired scale. Consequently, these laws will allow obtaining very convenient models from the point of view of experimental simulations for complex structures (for example, industrial halls with several compartments, respective floors, having one or more fire foci arranged/located on the structure as desired). The measurement data obtained on these models, i.e., their responses to fires, will serve, by applying these ML, to optimize real structures subjected to similar fires.
The original stand used in their heating/testing, together with the electronic command and control system, as well as data acquisition, were presented in references [1,45], and are succinctly summarized below.
In Figure 2 and Table 1, according to references [45,46], the dimensions of these structural elements subjected to tests are presented. The upper closing plate with the dimensions ( a   x   b ) serves to replace the rest of the column; the lower one, with the unique dimensions ( m   x   n ) , serves to ensure a perfect and uniform placement of all the elements tested on the test stand (a central hole with a diameter of 0.005 m being provided to allow the air to escape during the heating of the respective structural element and thus eliminate the risk of unwanted deformations thereof). Figure 3 shows the assembly of the original stand, where the structural element 1 will sit on the dome in the form of a pyramidal trunk 2, which in turn rests on the rigid frame 3 and the supporting legs 4. In section A-A. the heating elements 6 are shown, consisting of twelve Silite rods (connected four in series for the three phases of the industrial supply current at 380 V). Silite bars are placed on the fireclay bricks 7, under which there is a heat-insulating blanket 8 made of ceramic fiber with a thickness of 0.0254 m. A similar insulation 5 is also provided for the side walls of the pyramid trunk 2. During the experimental investigations, the free surface of the laying plate, with the dimensions ( m   x   n ) shown in Figure 2, is covered with such a heat-insulating blanket.
As an illustration of the degree of thermal insulation, it can be mentioned that, at the nominal heating temperature t o ,   n o m = 600   ° C of the structural elements subjected to tests, around the support frame 3 and the pyramid trunk 2, the temperature did not exceed ( 45       50 )   ° C , which obviously had much lower values at temperatures up to t o ,   n o m = 500   ° C .
To emphasize the efficiency of this original electronic control and regulation system, briefly presented in reference [46], it ensures optimal operation in a wide range of dissipated power, as well as precise monitoring of the electrical energy consumed for heating. Thus, at the nominal value of the supply voltage, the heating system provides a power of approx. 25 kW, as well as reaching temperatures t o ,   n o m = 500     600 ° C from the base of the structural element under test, so it can be mounted and used in relatively modestly equipped laboratories.
In Table 2, according to references [1,45,46], the fixing positions of PT 100-402-type thermoresistances, with 0.150 m-long terminals and with a measurement range between 70     + 500   ° C , in relation to the reference system x G y z are presented (Figure 2). At each level, four thermoresistances were fixed by means of M3 screws (one in the middle of each side), and the arithmetic mean of their indications constituted the temperature of the column segment at that level.
It seems (at first sight) that an excessively large number of thermoresistors would have been fixed on the structural element made at the 1:10 scale, but it models the pole as a whole. In the case of a whole column (not the column segment as in the first three structural elements) where, based on the reasoning detailed in references [1,2], as well as taking into account the authors’ detailed experimental research [40] on rectangular-tubular structural elements, it was possible to demonstrate that, compared with the full circular section, a single exponential law describes the heat flow propagation, here, at the tubular ones, at least three intervals with distinct exponential laws must be taken into account, i.e., on z I 0 ÷ 6 L   [ % ]   ; z I I 6 ÷ 12 L   [ % ]   ; and z I I I 12 ÷ 100 L   [ % ]   . Consequently, in the present case, this division led to z I 0 ÷ 0.03   ( m )   ;   z I I 0.03 ÷ 0.06   ( m )   ;   z I I I 0.06 ÷ 0.50   ( m )   , thus making it possible to accurately approximate these initial (theoretical) exponential curves by polynomial functions of relatively low degrees [1,2].
As previously mentioned, all the structural elements were rigorously subjected to identical thermal regimes reaching the same nominal temperatures t o ,   n o m ( ° C ) , so the scale factor of the temperatures being the same S Δ   t = Δ t 2 Δ t 1 = c t = 1 no longer appeared in the above-mentioned elements of the ML, obtaining the simplified relations from relations (1)–(4).
The experimental measurement protocol was as follows:
  • mounting the stand, with the provision of rigorous thermal insulation with the help of suitable special mattresses (Figure 3);
  • mounting, on the lower plate with the dimensions m x n of the tested structural element, a thermocouple type K (intended to control the nominal temperature t 0 ,   n o m ), as well as all thermoresistances type PT 100-402 at the elevation level x j   , according to Table 2;
  • connecting the thermoresistances to the data acquisition system;
  • checking the proper functioning of all elements;
  • selection of nominal temperature t 0 ,   n o m ;
  • selection of the steps of the heating regime;
  • connecting the stand to the 380 V power source;
  • starting the installation and monitoring the reaching of the temperature t 0 ,   n o m ;
  • recording the electrical energy consumed E 0 , t o t a l   k W h , as well as the time τ 0 , t o t a l   s required to reach this stabilized thermal regime;
  • resumption of stages to reach all nominal temperatures of t 0 ,   n o m = ( 100 ,     200 ,     300 ,   400 ,   450 ,     500 )   ° C .
Remarks:
  • The control electronic temperature system also has a self-learning function; so, basically, after the first cycle of reaching the nominal temperature t 0 ,   n o m , it will ensure the temperature control within very limited limits. For example, at t 0 ,   n o m = 500   ° C , the thermal oscillations related to the regulation were at maximum ( 4     5 )   ° C ;
  • The achievement of a stabilized temperature regime was considered to be achieved; when at the level of the last thermoresistance PT 100-402 (near the upper part of the tested structural element) the maximum temperature oscillations ( 0.2     0.3 )   ° C were observed for a period of minimum 120     180   s   .
After reaching this stabilized regime, the total amount of electrical energy invested in the system without energy loss E 0 , t o t a l   k W h from the beginning of the heating process corresponds to a total amount of heat invested at the level of the stand:
Q 0 , t o t a l   J = E 0 ,   t o t a l k W h 3.6 10 6 ,
because 1   k W h = 3600   k W s = 3600   k J = 3.6 10 6   J .
The total heat losses through the thermal insulation blankets were determined with the relation:
Q w a s t e ,   t o t a l = Q w ,   t o t a l = [ λ Δ t Δ τ ( A k h k ) ] ,
where: λ   ( W m K = W m ° C ) is the thermal conductivity coefficient of the thermal insulation blanket, which, based on the manufacturer’s recommendation for the material used, depending on the temperature t ° C reached on its heated side, had the calculation relationship:
λ   ( W m ° C ) = 0.0002 t   ( ° C ) + 0.03 ,
  • Δ t   ( ° C ) —temperature difference reached during heating;
  • Δ τ   ( s ) —the time required to reach it;
  • A k   ( m 2 ) —the unfolded areas of the k heat-insulating blankets applied around the stand, having the thickness h k   ( m ) .
Additionally, taking into account the peculiarity of the heating system through the thermoregulation presented before, because instead of a linear law of temperature increase from t B t i to t D t n (shown with the broken line in Figure 4), from the actual acquisition of the data a funicular polygon resulted ( B i     j     k     l     m     n D ) , in which the relations (5) and (6) should be adapted as follows:
  • in relation (5), for each interval ( i j ) ;     ( j k ) ;     ( k l ) ;     ( l m ) ;     ( m n ) , the corresponding temperature difference ( Δ t i j = t j t i ;     Δ t j k = t k t j ;     Δ t k l = t l t k ;   Δ t m n = t n t m ) will be considered and applied to the Δ τ time intervals corresponding to Δ τ i j = τ j τ i ;     Δ τ j k = τ k τ j ;     Δ τ k l = τ l τ k ;     Δ τ l m = τ m τ l ;   Δ τ m n =   τ n τ m   ;
  • λ the temperature differences are determined with relation (6) individually for each interval before, considering the average temperature related to each interval, respectively;
  • the term A k h k , being constant, will multiply the sum of the partial products related to these intervals.
The total amount of heat invested for heating the structural element Q t o t a l ( J ) was obtained as the difference of the previous ones, i.e.,
Q t o t a l J = Q 0 ,   t o t a l Q w , t o t a l ,
Considering the fact that the thermal radiation of the Silite bars only directly reached the lower support plate of the structural element in a proportion of 47.22%, corresponding to the angle 2 85 ° from the total of 360 ° (Figure 5), then the amount of effective heat invested in the system can also be defined, i.e.:
Q e f f J = Q 0 ,   e f f Q w ,   t o t a l = 0.4722 Q 0 , t o t a l Q w ,   t o t a l ,
It should be mentioned that the ML was verified (and duly validated) for this last particularization as well. The corresponding heat fluxes were determined based on the definition relation:
Q ˙   ( J s = W ) = d Q d τ = Δ Q Δ τ ,
It is obvious that the amounts of heat, thermal flows, and the times required to reach higher thermal regimes were determined by summing the last values with those previously obtained.
Thus, for example, the parameters related to reaching the stabilized regime at t 0 ,   n o m = 200   ° C resulted from summing the values obtained for the stabilized regime from t 0 ,   n o m = 100   ° C with those obtained during the heating of the system in the temperature range 100     200   ° C .

3. Results and Discussions

Based on the measurement data in Table 3 and Table 4, these preliminary calculations are summarized.
In order to validate the Model Law in the two versions (I, respectively II), all of the calculations related to the significant variables involved were performed. In the case of version I, where the set of independent variables was ( Q ,     L z   ,   Δ t ,     τ ,     λ x   s t e e l ,     ς ) , heat flux remained the main dependent variable Q ˙ , which had to be determined using the ML for the prototype (based on the measurements made on the model).
Similarly, in the case of version II, where the set of independent variables was ( Q ˙ ,     L z   ,   Δ t ,     τ ,     λ x   s t e e l ,     ς ) , the dependent variable sought for the prototype became the quantity of heat Q .
Obviously, in these experimental investigations, all the variables were known (being determined by actual measurements), but the problem consisted of finding the values of the dependent variables through the ML depending on the chosen option (version I or version II) precisely to be able to validate the ML.
In order to perform as rigorous an analysis as possible, the following prototype-model sets were considered, both for the unprotected and for the intumescent paint-protected versions:
  • Prototype (structural element made at 1:1 scale) model (structural element made at 1:2 scale), symbolized by (1:2/1:1) Model/Prototype;
  • Prototype (structural element made at 1:2 scale) model (structural element made at 1:4 scale), symbolized by (1:4/1:2) Model/Prototype;
  • Prototype (structural element made at 1:1 scale) model (structural element made at 1:4 scale), symbolized by (1:4/1:1) Model/Prototype;
  • Prototype (structural element made at 1:1 scale) model (structural element made at 1:10 scale), symbolized by (1:2/1:10) Model/Prototype;
  • Prototype (structural element made at 1:2 scale) model (structural element made at 1:10 scale), symbolized by (1:4/1:10) Model/Prototype;
  • Prototype (structural element made at 1:1 scale) model (structural element made at 1:10 scale), symbolized by (1:4/1:10) Model/Prototype;
Depending on the role of the structural element within a certain set, parts of the measurement data were considered as data acquired directly through measurements, and others served as reference values for those that should get them through ML.
Table 5 and Table 6 summarize the results of these calculations for Version I and Table 7 and Table 8 summarize those corresponding to Version II.
For the amount of heat Q , the two cases presented before were considered, namely Q t o t a l J , Q e f f J , and correspondingly the heat flows were Q ˙ t o t a l W and Q ˙ e f f W , respectively.
In Table 5 and Table 6, the main quantities were synthesized, which were considered here as measured values, namely, Δ t ,     S ς ,     S Δ τ ,     S Q t o t a l ,     S Q e f f , all of which were determined by rigorous measurements corresponding to the six prototype-model variants.
In Table 6, the values considered to be references were first listed, against which the same values calculated later by the rigorous application of the Model Law were reported (i.e., compared point-by-point) to all applied thermal regimes.
In a similar way, Table 7 summarizes the quantities which were considered as data obtained by direct measurements corresponding to the six prototype-model variants, that is, Δ t ,     S ς ,     S Δ τ ,     S Q ˙ t o t a l ,     S Q ˙ e f f .
Version II resulted in the following values:
Table 7. Version II. Measured values.
Table 7. Version II. Measured values.
Measured Values
Model/prototypeTmin–Tmax
Δ t   ° C
S ς   S Δ τ t o t a l   S Q ˙ t o t a l S Q ˙ e f f
23–10020.6774190.982080.979727
100–20020.370372.1866562.281555
1:2/1.0200–30020.5769230.5790940.549528
300–40021.050.4040820.356384
400–45020.7692310.6108360.558164
450–50020.7777780.5250860.462721
23–10021.8095240.3520420.333138
100–20020.550.9877040.982251
200–30023.3333330.4598030.370959
1:4/1:2300–40021.4285710.6933230.599302
400–450260.5173040.381264
450–50020.7857140.6787030.572806
23–10041.2258060.3457340.326384
100–20040.2037042.1597692.24106
1:4/1.0200–30041.9230770.266270.203852
300–40041.50.2801590.213582
400–45044.6153850.3159880.212808
450–50040.6111110.3563770.265049
23–10010.714791.0806450.5163920.519029
100–20010.714790.4305561.4803491.703182
1:10/1.0200–30010.714792.0923080.3041940.32068
300–40010.714791.6050.4903960.519326
400–45010.714791.70.3175080.348966
450–50010.714790.6388890.3136940.345774
23–1005.3573941.5952380.5258140.529769
100–2005.3573941.16250.6769920.7465
1:10/1:2200–3005.3573943.6266670.5252920.583555
300–4005.3573941.5285711.2136051.457208
400–4505.3573942.210.5197930.625203
450–5005.3573940.8214290.5974140.747262
23–1002.6786970.8815791.4936111.590241
100–2002.6786972.1136360.685420.759989
1:10/1:4200–3002.6786971.0881.1424271.573096
300–4002.6786971.071.7504172.431507
400–4502.6786970.3683331.0048111.639818
450–5002.6786971.0454550.8802291.304563
In Table 8, the values considered to be references were first entered, compared to which the same values were later calculated through the rigorous application of the Model Law. They were compared point-by-point in the case of all applied thermal regimes. The small number of errors was more than likely due to the human factor, which, after a significant number of hours of monitoring the equipment, also showed signs of fatigue, i.e., a decrease in attention. A future automation of the current procurement system would be able to eliminate this shortcoming. However, it must be emphasized that this minimal set of insignificant errors (in number and value) does not compromise the validation process of the Model Law.
Table 8. Version II. Computed values.
Table 8. Version II. Computed values.
Reference Values (Values for Validation)Calculated Values with the Model Law
Model/Prototype S A t r   S Q t o t a l S Q e f f S Q t o t a l S Q e f f S A t r  
0.250.665280.6636860.665280.6636860.25
0.250.8098730.845020.8098730.845020.25
1:2/1.00.250.3340930.3170350.3340930.3170350.25
0.250.4242860.3742030.4242860.3742030.25
0.250.4698730.4293570.4698730.4293570.25
0.250.40840.3598940.40840.3598940.25
0.250.6369071.4495940.6370290.6028210.25
0.250.5432370.5402380.5432370.5402380.25
0.251.5326781.2365311.5326781.2365310.25
1:4/1:20.250.9904620.8561460.9904620.8561460.25
0.253.1038272.2875823.1038272.2875820.25
0.250.5332670.4500620.5332670.4500620.25
0.06250.4237210.4000840.4238030.4000840.0625
0.06250.4399530.4565120.4399530.4565120.0625
1:4/1.00.06250.5120570.3920240.5120570.3920240.0625
0.06250.4202390.3203730.4202390.3203730.0625
0.06251.4584060.9821881.4584060.9821880.0625
0.06250.5332670.1619750.2177860.1619750.0625
0.0080.5580360.5608860.5580360.5608860.008
0.0080.6373730.7333140.6373730.7333140.008
1:10/1.00.0080.6364670.670960.6364670.670960.008
0.0080.7870850.8335180.7870850.8335180.008
0.0080.5397640.5932410.5397640.5932410.008
0.0080.2004150.2209110.2004150.2209110.008
0.0319990.8387990.8451080.8387990.8451080.031998
0.0319990.7870040.8678070.7870040.8678070.031999
1:10/1:20.0319991.9050582.1163581.9050582.1163580.031999
0.0319991.8550822.2274471.8550822.2274470.031999
0.0319991.1487431.3816981.1487431.3816980.031999
0.0319990.4907330.6138220.4907330.6138220.031999
0.1279941.3167361.4019231.3167361.4019230.127994
0.1279941.4487291.6063411.4487291.6063410.127994
1:10/1:40.1279941.242961.7115291.242961.7115290.127994
0.1279941.8729462.6017121.8729462.6017120.127994
0.1279940.3701050.6040.3701050.6040.127994
0.1279940.9202391.3638620.9202391.3638620.127994

4. Final Remarks

Considering the presented results, the following conclusions could be drawn:
  • With the data obtained in reference [40], for the two significant versions I and II, the validation calculations of the significant elements of the ML were performed;
  • MDA presented a series of facilities, regarding its simplification, and were deduced for the general case and analyzed in detail in the Introduction section;
  • In this sense, it is also worth highlighting those related to ignoring some scale factors in the event of:
    • existing implicit correlations (for example: the same type of material existing in the prototype and in the model, or there being identical environmental and deployment conditions for the experimental investigations in the prototype and in the model);
    • existing over-definition of the parameters (such as, for example, accepting the same scale of all lengths S L x = S L y = S L z = c o n s t . when the scales and scale factors of the areas no longer have a purpose, so they can be neglected from the above-mentioned analysis);
  • With the help of the variables ( δ y     s t e e l , δ z     s t e e l ), it became possible to design models even with different wall thicknesses along the two coordinates y   ,     z , i.e., to ensure models with different areas, obviously; with strict compliance to the scales of these variables imposed by the related elements of the ML, the obligation of the existence of a geometric similarity of the cross-sections (prototype-model) can be eliminated;
  • The case of the quadratic section was an obvious particular case of the rectangular one;
  • The advantage of the simultaneous inclusion of both length ( L z ) and shape factor ς in the set of independent variables ensured the definition of more general models; where the preservation of geometric similarity is not mandatory, the model can also have a different cross-sectional shape, only to provide a certain scale factor for ς ;
  • Inclusion of λ x   s t e e l among the elements of the A matrix also provides us with the opportunity (if needed) to choose another material for the model in order to reduce the cost price of making and/or testing the model;
  • Considering Q or Q ˙ as independent variables also ensures a great freedom in choosing the thermal-stress strategy of the model compared with that of the prototype;
  • Inclusion of Δ t in the set of independent variables provides the researcher the opportunity to choose a thermal regime as favorable as possible for loading the model in relation to the prototype;
  • Considering the time of exposure τ to a certain thermal regime in the set of independent variables provides another benefit of the use/application of MDA to follow the thermal transfer to structures subject to fires.

5. Conclusions

The particular cases mentioned come to illustrate/underline the net advantages of MDA. MDA can become a useful tool for researchers in the evaluation and simulation of thermal transfer phenomena and last but not least in the analysis of the complex phenomenon of fires in metal-resistance structures. The ML, deduced for straight bars, can also be applied to structural elements formed by straight bars, having the same cross-sections, which is obviously found in all civil and industrial structures. Consequently, these laws can also be extended to structural elements, which are realized at various scales, allowing the realization of very convenient models from the point of view of experimental simulations for complex structures (for example, industrial halls with several compartments and respective floors having one or more fire outbreaks arranged as desired). The measurement data obtained on these models, i.e., their responses to fires, will serve, through the application of these ML, to optimize real structures subjected to similar fires. The data presented/synthesized in Table 4 and Table 5 showed that identical practical values of the quantities were obtained from direct measurements with those expected by the ML, thus resulting in the validation of these laws offered by the MDA.
Since ML was also validated on the 1:10-scale model, it can be stated that it can also be applied to other models, made at convenient scales, to be attached to the prototype. It can be stated that it (ML) remains valid for virtually any model made at a desired scale and thus represents a generally valid link between a prototype and a model made at a convenient reduced scale.
Taking into account the facilities and flexibility of the MDA, it can be stated that, in the future, the models attached to the prototype may have/present not only different geometric shapes, but also be subject to thermal regimes favorable to the simplest possible experimental investigations, while at the same time being safe, so that the usual (common) researchers can apply it in the analysis of thermal transfer phenomena and through this also obtain information especially useful for those in the field of the fire protection of structures;
The application of this ML to complex structural elements, but also to building models, thus becomes a certainty, and the cost price of some investigations (on models made at a convenient scale) becomes particularly advantageous to all those interested in this very important field of constructions, both civil and industrial.
As a significant contribution of the authors, the validity of some rigorous correlations, provided by the Model Law, between the amounts of heat, the thermal flows introduced into the two structures, and also between their geometric elements (areas, dimensions, etc.) represented a natural scale, respectively a scale of up to 1:10. Thus, the modeling of fire scenarios is possible with particularly simple and cheap equipment with the involvement of a minimum number of specialists, and with a rigorously controllable reproducibility of the heating process (of simulating fires).
The purpose of future research by the authors will be precisely these last major aspects of fire protection in buildings.

Author Contributions

Writing—original draft preparation R.-I.S., I.S., S.V., P.-B.G., K.J., T.G., G.P. and Z.A.; writing—review and editing, R.-I.S., I.S., S.V., P.-B.G., K.J., T.G., G.P. and Z.A.; visualization; supervision; project administration; and funding acquisition, R.-I.S., I.S., S.V., P.-B.G., K.J., T.G., G.P. and Z.A. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding. The APC was funded by Transilvania University of Brasov.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Not applicable.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Beam with a rectangular-hole section [40].
Figure 1. Beam with a rectangular-hole section [40].
Symmetry 14 01952 g001
Figure 2. Dimensions of the tested specimens [1]. Gx, Gy, Gz represent the axis of the coordinate system and the other letter represent the dimensions of the test specimen.
Figure 2. Dimensions of the tested specimens [1]. Gx, Gy, Gz represent the axis of the coordinate system and the other letter represent the dimensions of the test specimen.
Symmetry 14 01952 g002
Figure 3. Test stand [1]: structural element 1, pyramidal trunk 2, rigid frame 3, supporting legs 4, insulation blanket 5; heating elements 6, fireclay bricks 7, heat-insulating blanket 8.
Figure 3. Test stand [1]: structural element 1, pyramidal trunk 2, rigid frame 3, supporting legs 4, insulation blanket 5; heating elements 6, fireclay bricks 7, heat-insulating blanket 8.
Symmetry 14 01952 g003
Figure 4. Particularity of the stand heating [1].
Figure 4. Particularity of the stand heating [1].
Symmetry 14 01952 g004
Figure 5. Effective heat transfer from the Silite bars [1].
Figure 5. Effective heat transfer from the Silite bars [1].
Symmetry 14 01952 g005
Table 1. Dimensions of the tested specimens [40].
Table 1. Dimensions of the tested specimens [40].
Dimensions, in m for Element at Scale
1:11:21:41:10
a0.3700.1850.1080.0370
b0.3700.1850.1080.0370
c0.0060.0030.00150.0015
d0.3500.1750.08750.0030
e0.3500.1750.08750.0030
f0.0160.0080.0040.0015
g0.0160.0080.0040.0015
h0.4000.2000.1000.400
k0.0100.0050.00250.0015
m0.4500.4500.4500.450
n0.4500.4500.4500.450
Table 2. Co-ordinates x j   , m of the mounted PT-100′s.
Table 2. Co-ordinates x j   , m of the mounted PT-100′s.
At Scale 1:1At Scale 1:2At Scale 1:4At Scale 1:10
0.0200.0200.0200.015
0.1100.0600.0550.030
0.2000.1050.0900.045
0.2900.150 0.060
0.3800.190 0.100
0.200
0.400
0.460
0.495
Table 3. Preliminary calculus—Part I.Measured and Computed Values.
Table 3. Preliminary calculus—Part I.Measured and Computed Values.
Structural Element Δ t   ° C ς 1 m y E 0 ,   t o t a l KWh Q 0 ,   t o t a l   J Δ t t o t a l
0 C
A k h k   m Q w , t o t a l   J Q t o t a l   J
At scale
1:10
23–1000.70175430.51,800,0007720.3409515,231.31,784,769
100–2000.70175430.82,880,00010020.3409519,155.562,860,844
200–3000.70175431.45,040,00010020.3409519,155.565,020,844
300–4000.70175432.17,560,00010020.3409528,088.827,531,911
400–4500.70175430.82,880,0005020.3409518,910.722,861,089
450–5000.70175430.51,800,0005020.340957799.2081,792,201
At scale
1:4
23–1000.26197600.41,440,0007720.0732384,810.391,355,189.6
100–2000.26197600.62,160,00010020.07323185,272.31,974,727.7
200–3000.26197601.45,040,00010020.073231,000,5764,039,424
300–4000.26197601.45,040,00010020.073231,018,5764,021,424.3
400–4500.26197602.91,0440,0005020.073232,709,5267,730,474.3
450–5000.26197600.72,520,0005020.07323572,461.51,947,538.5
At scale
1:2
23–1000.13098800.62,160,0007719.1716532,233.532,127,766.5
100–2000.13098801.13,960,00010019.17165324,889.83,635,110.2
200–3000.13098800.82,880,00010019.17165244,466.62,635,533.4
300–4000.13098801.34,680,00010019.17165619,849.74,060,150.3
400–4500.13098800.82,880,0005019.17165389,3732,490,627
450–5000.13098801.24,320,0005019.17165667,908.93,652,091.1
At scale
1:1
23–1000.06549400.93,240,0007715.5535441,696.83,198,303.2
100–2000.06549401.45,040,00010015.55354323,2104,716,790
200–3000.06549402.38,280,00010015.55354391,377.57,888,622.5
300–4000.06549402.810,080,00010015.55354510,624.99,569,375.1
400–4500.06549401.65,760,0005015.55354459,366.75,300,633.3
450–5000.06549402.79,720,0005015.55354777,565.48,942,434.6
Table 4. Preliminary calculus—Part II. Computed values of the variations.
Table 4. Preliminary calculus—Part II. Computed values of the variations.
Structural Element Δ t   ° C Q o ,   e f f   J Q e f f   J Δ τ t o t a l   s Q ˙ w ,   t o t a l   J Q ˙ t o t a l   W Q ˙ e f f   W
At scale
1:10
23–100849,960834,728.720107.577763887.9446415.2879
100–2001,359,9361,340,78027906.8657921025.392480.5665
200–3002,379,8882,360,73232645.8687381538.249723.2636
300–4003,569,8323,541,743192614.584023910.651838.911
400–4501,359,9361,341,025132614.261482157.6841011.331
450–500849,960842,160.869011.30322597.3921220.523
At scale 1:423–100679,968595,157.6228037.19754594.3814261.034
100–2001,019,952834,679.71320140.35781496.006632.3331
200–3002,379,8881,379,3123000333.52531346.475459.7707
300–4002,379,8881,361,3121800565.87542234.125756.2846
400–4504,929,7682,220,2423600752.6462147.354616.734
450–5001,189,944617,482.5660867.36592950.816935.5796
At scale 1:223–1001,019,952987,718.5126025.582171688.704783.9035
100–2001,869,9121,545,0222400135.37081514.629643.7592
200–3001,359,9361,115,469900271.62962928.371239.41
300–400220,98961,590,0461260491.94423222.3421261.942
400–4501,359,936970,563600648.9554151.0451617.605
450–5002,039,9041,371,995840795.12974347.7271633.327
At scale 1:123–1001,529,9281,488,231186022.417631719.518800.1243
100–2002,379,8882,056,6782880112.22571637.774714.1243
200–3003,909,8163,518,4391560250.8835056.8092255.409
300–4004,759,7764,249,1511200425.52077974.4793540.959
400–4502,719,8722,260,505780588.93166795.6842898.084
450–5004,589,7843,812,2191080719.96798280.0323529.832
Table 5. Version I. Measured values.
Table 5. Version I. Measured values.
Measured Values
Model/PrototypeTmin–Tmax
Δ t   ° C
S ς   S Δ τ t o t a l   S Q t o t a l S Q e f f
23–10020.6774190.665280.663686
100–20020.370370.8098730.84502
1:2/1.0200–30020.5769230.3340930.317035
300–40021.050.4242860.374203
400–45020.7692310.4698730.429357
450–50020.7777780.40840.359894
23–10021.8095240.6369071.449594
100–20020.550.5432370.540238
200–30023.3333331.5326781.236531
1:4/1:2300–40021.4285710.9904620.856146
400–450263.1038272.287582
450–50020.7857140.5332670.450062
23–10041.2258060.4237210.400084
100–20040.2037040.4399530.456512
1:4/1.0200–30041.9230770.5120570.392024
300–40041.50.4202390.320373
400–45044.6153851.4584060.982188
450–50040.6111110.5332670.161975
23–10010.714791.0806450.5580360.560886
100–20010.714790.4305560.6373730.733314
1:10/1.0200–30010.714792.0923080.6364670.67096
300–40010.714791.6050.7870850.833518
400–45010.714791.70.5397640.593241
450–50010.714790.6388890.2004150.220911
23–1005.3573941.5952380.8387990.845108
100–2005.3573941.16250.7870040.867807
1:10/1:2200–3005.3573943.6266671.9050582.116358
300–4005.3573941.5285711.8550822.227447
400–4505.3573942.211.1487431.381698
450–5005.3573940.8214290.4907330.613822
23–1002.6786970.8815791.3167361.401923
100–2002.6786972.1136361.4487291.606341
1:10/1:4200–3002.6786971.0881.242961.711529
300–4002.6786971.071.8729462.601712
400–4502.6786970.3683330.3701050.604
450–5002.6786971.0454550.9202391.363862
Table 6. Version I. Computed values.
Table 6. Version I. Computed values.
Reference Values (Values for Validation)Calculated Values with the ML
Model/prototypeTmin–Tmax
Δ t   ° C
S A t r   S Q ˙ t o t a l S Q ˙ e f f S Q ˙ t o t a l S Q ˙ e f f S A t r  
23–1000.250.982080.97970.98200.979720.25
100–2000.252.1866562.28152.18662.281550.25
1:2/1.0200–3000.250.5790940.54950.57900.549520.25
300–4000.250.4040820.35630.40400.356380.25
400–4500.250.6108360.55810.61080.558160.25
450–5000.250.5250860.46270.52500.462720.25
23–1000.250.3520420.33310.35200.801090.25
100–2000.250.9877040.98220.98770.982250.25
200–3000.250.4598030.37090.45980.370950.25
1:4/1:2300–4000.250.6933230.59930.69330.599300.25
400–4500.250.5173040.38120.51730.381260.25
450–5000.250.6787030.57280.67870.572800.25
23–1000.06250.3457340.32630.34570.326380.0625
100–2000.06252.1597692.24102.15972.241060.0625
1:4/1.0200–3000.06250.266270.20380.26620.203850.0625
300–4000.06250.2801590.21350.28010.213580.0625
400–4500.06250.3159880.21280.31590.212800.0625
450–5000.06250.3563770.26500.87260.265040.0625
23–1000.0080.5163920.51900.51630.519020.008
100–2000.0081.4803491.70311.48031.703180.008
1:10/1.0200–3000.0080.3041940.32060.30410.320680.008
300–4000.0080.4903960.51930.49030.519320.008
400–4500.0080.3175080.34890.31750.348960.008
450–5000.0080.3136940.34570.31360.345770.008
23–1000.031990.5258140.52970.52580.529760.0399
100–2000.031990.6769920.74650.67690.74650.0319
1:10/1:2200–3000.031990.5252920.58350.52520.583550.0319
300–4000.031991.2136051.45721.21361.457200.0319
400–4500.031990.5197930.62520.51970.625200.0319
450–5000.031990.5974140.74720.59740.747260.0319
23–1000.127991.4936111.59021.49361.590240.1279
100–2000.127990.685420.75990.68540.759980.1279
1:10/1:4200–3000.127991.1424271.57301.14241.573090.1279
300–4000.127991.7504172.43151.75042.431500.1279
400–4500.127991.0048111.63981.00481.639810.1279
450–5000.127990.8802291.30450.88021.304560.1279
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Száva, R.-I.; Száva, I.; Vlase, S.; Gálfi, P.-B.; Jármai, K.; Gălățeanu, T.; Popa, G.; Asztalos, Z. Modern Dimensional Analysis-Based Steel Column Heat Transfer Evaluation Using Multiple Experiments. Symmetry 2022, 14, 1952. https://doi.org/10.3390/sym14091952

AMA Style

Száva R-I, Száva I, Vlase S, Gálfi P-B, Jármai K, Gălățeanu T, Popa G, Asztalos Z. Modern Dimensional Analysis-Based Steel Column Heat Transfer Evaluation Using Multiple Experiments. Symmetry. 2022; 14(9):1952. https://doi.org/10.3390/sym14091952

Chicago/Turabian Style

Száva, Renáta-Ildikó, Ioan Száva, Sorin Vlase, Pál-Botond Gálfi, Károly Jármai, Teofil Gălățeanu, Gabriel Popa, and Zsolt Asztalos. 2022. "Modern Dimensional Analysis-Based Steel Column Heat Transfer Evaluation Using Multiple Experiments" Symmetry 14, no. 9: 1952. https://doi.org/10.3390/sym14091952

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