Next Article in Journal
Achieving 2.2 GPa Ultra-High Strength in Low-Alloy Steel Using a Direct Quenching and Partitioning Process
Previous Article in Journal
Effect of Post-Washing on Textural Characteristics of Carbon Materials Derived from Pineapple Peel Biomass
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Review

Three-Dimensional Printing of Multifunctional Composites: Fabrication, Applications, and Biodegradability Assessment

by
Beata Anwajler
1,* and
Anna Witek-Krowiak
2
1
Department of Energy Conversion Engineering, Faculty of Mechanical and Power Engineering, Wroclaw University of Science and Technology, 27 Wybrzeze Wyspianskiego Street, 50-370 Wroclaw, Poland
2
Department of Advanced Material Technologies, Faculty of Chemistry, Wroclaw University of Science and Technology, 27 Wybrzeze Wyspianskiego Street, 50-370 Wroclaw, Poland
*
Author to whom correspondence should be addressed.
Materials 2023, 16(24), 7531; https://doi.org/10.3390/ma16247531
Submission received: 5 November 2023 / Revised: 30 November 2023 / Accepted: 4 December 2023 / Published: 6 December 2023
(This article belongs to the Special Issue Design of Multifunctional Composites and Their 3D-Printing Technology)

Abstract

:
Additive manufacturing, with its wide range of printable materials, and ability to minimize material usage, reduce labor costs, and minimize waste, has sparked a growing enthusiasm among researchers for the production of advanced multifunctional composites. This review evaluates recent reports on polymer composites used in 3D printing, and their printing techniques, with special emphasis on composites containing different types of additives (inorganic and biomass-derived) that support the structure of the prints. Possible applications for additive 3D printing have also been identified. The biodegradation potential of polymeric biocomposites was analyzed and possible pathways for testing in different environments (aqueous, soil, and compost) were identified, including different methods for evaluating the degree of degradation of samples. Guidelines for future research to ensure environmental safety were also identified.

1. Introduction

Over the past few decades, our environment has witnessed a significant accumulation of plastic waste, mainly due to human economic activities. Plastic pollution negatively affects the ecosystem and global warming, so our society urgently needs solutions to counteract these effects. Therefore, the closed-loop economy principle is fundamental to reducing the amount of non-biodegradable petroleum-based waste [1]. This article considers a production process for manufacturing products based on 3D printing. This interest stems from the great possibilities offered by this technology, i.e., the wide range of materials used, including recycled and waste materials that can be printed, and the short time and low cost of printing itself (e.g., FDM 3D printing) [2]. However, the main focus is developing new materials that could replace conventional petroleum-based polymers, offering specific properties tailored to different applications, while remaining sustainable, technologically, and economically viable [3].
In recent years, additive manufacturing (AM) technology has attracted increasing attention, and its intensive development has led to a shift from the rapid prototyping of parts to the production of commercial components, becoming an aspect of the transformation of Industry 4.0 [4,5]. Additive manufacturing technology has come a long way since its inception when Chuck Hull, co-founder of 3D Systems, developed the first 3D printer in 1983 [6]. In the years since, interest in the technology has grown and become more affordable and accessible. It is an innovative manufacturing process that builds three-dimensional parts directly from digital model files by combining materials layer by layer [7]. AM is considered one of the key technologies for transforming traditional manufacturing into smart manufacturing, which aims to use advanced technologies to make products. It is capable of producing parts from micro to macro scale, with precision and accuracy tied to specific printing techniques and parameters [8]. Three-dimensional printing offers excellent potential for reducing environmental impact by enabling the production of complex and high-quality parts from various possible materials with minimal waste. The construction industry in China has successfully printed a group of houses in less than a day. In addition, the technology has been recognized as an effective solution for treating tissue defects in the biomedical field, as various medical implants and scaffolds can be produced using 3D printing [8].
One of the main advantages of AM is its ability to combine with composite materials, the reinforcement phase in polymeric, ceramic, or metallic matrices. As a result, the mechanical and physical properties of the materials can be tailored to specific applications. These attractive factors of 3D printing are used to produce complex parts in various industries such as architecture [9], biomedical [10], aerospace [11,12], and food [13]. The main disadvantages of 3D printing include limited material usage, post-processing requirements, limited print size, low printing speeds, limited part size, and durability. These issues can be mitigated by combining reinforcement and matrix composites to achieve functional properties that are impossible with single components. Available properties such as thermal conductivity, electrical conductivity, actuation, sensing, and self-healing capabilities are achieved by incorporating additives or adjusting component design [14]. The synergistic effect of the resulting structure drives traditional materials toward advanced functional materials, thereby enriching material properties. Multi-material and multi-scale structures offer a potential way to optimize overall component properties [14,15].
This review aims to provide valuable insight into the prospects of AM technology by discussing recent advances in the 3D printing of polymeric materials and their composites, as well as a method for evaluating the biodegradability of the produced composites.

2. Multi-Material 3D-Printed Polymer Composites

Based on the International Organization for Standardization (ISO) and the American Society for Testing and Materials (ASTM) standard 52.900:201 [16], 3D printing techniques are divided into seven categories consisting of binder injection (BJ), directed energy deposition (DED), material extrusion (ME), material sputtering (MJ), powder bed fusion (PBF), sheet lamination (SL), and vat photopolymerization (VP) [1,2]. Each AM method has its specific applications based on its advantages. For example, selective powder bed fusion techniques are best suited for producing intricate and accurate parts. On the other hand, if we care about the highest deposition rate due to the raw material, filament AM methods, commonly used for large-scale production of components, will be the most suitable [3]. The multifunctionality of composites [1,2,3] combines different properties in a single material or structure. This allows them to perform two or more functions, such as optical, magnetic, electronic, thermal, or structural, making the resulting composites suitable for the applications in which they will be used. This has the advantage of achieving autonomy, adaptability, self-sufficiency, and weight reduction. Combining two or more properties in a single material is desirable in all engineering fields, from robotics to life sciences, to serve as embedded structural health monitoring from cradle to death or as structural energy storage. Accordingly, the interest of researchers in multifunctional and multi-material polymer-based composites continues to grow, especially in nanoscale materials, biomimetics, structural energy composites, etc. [2,4,5]. The main advantage of 3D printing in this context is the ability to deposit the required materials precisely in specific areas of the structure, reducing manufacturing costs and time of the target composites. This gives rise to different materials and methods for creating multi-material systems. Based on the available literature, we can distinguish two methods for manufacturing multifunctional composites. These include 3D printing of composites and 3D printing of multiple materials. The difference between the two lies in how the composition of the printed composites is combined. The first method combines materials before printing, while the second uses 3D printing techniques to combine materials [2]. It primarily uses polymers and other functional inorganic or organic materials to combine multiple materials into a functional whole. Several methods are used to obtain multilayer materials, including multiwire/multilayer printing, core/coaxial rugation, and embedded printing [2,4].

Three-Dimensional Printing of Composites

In 3D printing of composites, a matrix of polymers is combined with specific additives to produce materials with improved structural or functional properties. The resulting properties cannot be achieved by using any of the components alone [2,6,7]. Functional fillers consisting of inorganic particles or fibers are used as additional materials. A characteristic feature of this method is that the composites are prepared beforehand and then used in the 3D printing process in the same way as the pure material. As mentioned earlier, adding foreign filler particles to the polymer matrix enables high printing accuracy with improved mechanical and functional properties. Such materials are known as polymer matrix composites (MPCs). Most of the current research is focused on developing new composite materials with reinforced particles, fibers, nanomaterials, and ceramics and their use in additive manufacturing processes [2,7,8,14]. Examples of polymer composites reinforced with functional additives are listed in Table 1. The main objective of scientific research is to improve the printability of the material matrix, to mechanically strengthen the material matrix, to impart new properties to the composite (e.g., thermal, electrical, and magnetic properties), or to build a porous structure as a final element [2].
Research to improve the printability of the material matrix has mainly focused on using various types of nano/microparticles, including nanosilica, nanoclay, and micro-NaCl, as functional fillers. It has been shown that the physical and chemical interactions between the polymer matrix and the filler that occur during fabrication provide an opportunity to improve the viscosity of the material system [2].
As pure, homogeneous materials, polymeric materials typically have limited mechanical properties, limiting their potential applications. In contrast, combining different materials to achieve desired mechanical properties has recently become a promising method to overcome this problem. The literature shows many impressive results in developing new particle and fiber-reinforced materials. The most commonly mentioned nano/microparticles and fibers include nanosilica, nanoclay, aluminum/aluminum oxide (Al2O3), and C/SiC fibers [2,68].
Depending on the range of functionality, multifunctional materials can be divided into homogeneous and locally functionalized categories. In homogeneous 3D-printed composites, the conformal property is uniformly distributed throughout the printed part. Conversely, in locally functionalized 3D-printed composites, the desired functionality is restricted to a specific area of the structure. An overview of multifunctional 3D-printed materials is provided in Table 2.
Adding a functional component to a polymer matrix material is now a promising solution. There is a lot of emphasis in the literature on the production of multifunctional composites, i.e., those in which the matrix material has complex functions, i.e., conductivity, magnetism, and reactivity to the environment (e.g., heat, solvent). Conductivity is essential for flexible and wearable electronics. Conductive organic/inorganic additives such as carbon nanotubes (CNTs), graphene, and polypyrrole are mainly used for this purpose. These 3D-printed conductive polymer composites have shown great potential in electronics [52,74,75,92,96].
Various carbon nanomaterials, such as carbon nanotubes (1D) and graphene (2D), have long been used as secondary phases to produce homogeneous, conductive composites (electrical properties) [78]. Carbon nanotubes (CNTs) are cited in reviews [50,57,75,79,125,126,127,128,129,130] as one of the most promising candidates in 3D printing for modifying inks or filaments to develop multifunctional structures. A common goal of all research on CNTs has been to successfully incorporate the conductive phase into the polymer (create a continuous conductive network) without exceeding the viscosity limit above which the ink or filament cannot be printed. In addition to CNTs, graphene [55,56,57,84,131,132,133,134] and graphene oxide (GO) [44] have also been used to prepare nanomodified inks for 3D printing.
According to the literature, porous structures can be freely obtained directly through the 3D printing process [135,136]; however, the pores constructed in this way are usually macroscopic, which limits the overall porosity. It is possible to 3D print composites filled with removable particles/components and then remove them. This is a novel way to build micro/nanoporous structures with high porosity. The most commonly cited example in the literature is the water-soluble salt NaCl. It is an ideal additive for non-aqueous systems, including thermosetting/thermoplastic polymers, photocurable resins, silicone rubber, and other polymers [2,137,138]. Various thermosetting polymers, including PCL, poly(glycerol sebacate) (PGS), PU, and epoxy resins filled with NaCl particles, were printed and then immersed in distilled water to obtain porous structures. CuSO4 salt has also been used to print porous polylactide-co-glycolide (PLGA) scaffolds. CuSO4 salt has a similar high solubility in water as NaCl salt. In addition to dissolution, materials removed using other methods, such as acid etching and pyrolysis or acid etching and drying, can be used to build porous structures. In this way, large porous structures of high complexity can be printed. These 3D-printed porous structures have played an essential role in various fields such as smart structures, flexible electronics, and tissue engineering [139].
However, the main focus is on developing new materials, primarily biodegradable materials, that could replace conventional petroleum-based polymers. At the same time, new materials should offer specific properties tailored to different applications while remaining sustainable and technologically and economically viable [3]. The remainder of this article focuses on another part of composites in AM technology (Runcorn, UK), namely partially and biodegradable composites, and presents and compares methods for evaluating the biodegradability of the materials produced.

3. Biodegradable Polymers in 3D Printing

An analysis of published papers by researchers in the field of biodegradable materials and 3D printing technology was conducted. As a result, it was found that interest in the topic has been very evident over the last six years (Figure 1), and it is also noteworthy that the number of citations has increased more dramatically than the number of publications. In addition, PLA (more than 40%) and PCL (35.5%) dominate among the polymers studied, with other polymers accounting for a total of 25% of the cases analyzed (Figure 2).
Polylactic acid (PLA) is the most commonly used raw material in the FDM 3D printing process due to its biodegradability and environmentally friendly properties, but the use of pure PLA polymer in the FDM approach is limited due to its disadvantages such as mechanical weakness, dissolution rate in water, etc. [4]. Lactic acid can be synthesized with high efficiency from the microbial fermentation of sugars. Sugars can be obtained from sustainable or renewable plant materials. Because it can be made from renewable carbon and is biodegradable, PLA has tremendous value because other high-performance plastics, such as polyethylene and polypropylene, are not biodegradable and are made from ethylene and propylene derived from fossil fuels. Although PLA is biodegradable, it is not renewable as it emits ~1.3 kg CO2 equivalent/kg of synthesized plastic. Therefore, it is suggested that preparing PLA composites with appropriate additives is a feasible method to improve the properties of 3D-printed PLA parts obtained via the FDM approach [140].
Plastic products are primarily manufactured using injection, blow, or compression molding methods in a controlled, high-performance industrial environment. In addition, composites can be made by reinforcing plastics with fillers that include both metals and plant-based substances, including many organic compounds, which can improve the properties and surface appearance, reduce the cost, or increase the durability of composites. Three-dimensional printing has ushered in a new era in composite manufacturing, which is traditionally the domain of compression, extrusion, and injection molding. The use of biomass/lignin residues from the food, pulp and paper, forestry, and agricultural industries in biocomposites increases the efficiency of a circular economy [4,14,141]. Incorporating plant-based materials into a plastic matrix increases the use of low-cost and renewable resources and reduces the amount of plastic in the composite [4]. Using biodegradable plastics such as polylactic acid (PLA) composites can address the urgent need to replace non-biodegradable plastic composites with more environmentally friendly materials. The development of integrated biorefinery technologies has begun to expand the product portfolio of biomass utilization technologies [4,14]. The use of biomass resources in composite applications has greater flexibility than their use in the synthesis of organic compounds for the production of fuels or chemicals, which require high selectivity, high yield, and easy recovery to make the process economical [4]. Short and long lignocellulosic fibers, micro- or nanocrystalline cellulose, hemicellulose, starch, and lignin have been reinforced in thermoplastics using traditional molding methods, and composites are used commercially [9,141]. The production of biocomposites via additive manufacturing processes is expected to result in tremendous commercial growth and a great deal of scientific research has recently been conducted in this new field of advanced manufacturing [4]. Blends of biodegradable and non-biodegradable polymers are excellent raw materials for printing, providing products with improved functionality. To improve the performance of polymers and extend their functionality, additives are introduced into polymer matrices to develop composites with advanced properties compared with pure polymers [9,141,142]. For the production of biofilms, biomass resources need to be coated, sized, and treated to enable printing and ensure optimal printing properties. There are many studies in the literature where PLA filaments filled with biomass resources were printed at a nozzle temperature of 175–230 °C, a bed temperature of 25–70 °C, a layer height of 0.1–0.3 mm, and a speed of 12–75 mm/s. Most of the R&D work focusing on the effect of filler and compatibilizer on material strength is printed at 100% fill [14]. Examples of polymer/natural fiber combinations are shown in Table 3.

3.1. Methods for Evaluating the Biodegradability of Composites Produced Using 3D Printing Technologies

Degradation of polymer composites can occur under abiotic factors such as light, temperature, humidity, and chemical treatment. Biodegradation is a series of complex transformations that materials undergo in the presence of microorganisms and their metabolites. Compounds (enzymes and acids) produced by microorganisms aid the degradation process under environmental factors (temperature, oxygen, humidity, sunlight, etc.). The biodegradation rate is strongly dependent on the composite structure in question; monolithic blocks will biodegrade more slowly, and a highly porous polymeric structure will behave differently if the accessibility of the surface is much greater.
To determine whether a composite is biodegradable, appropriate biodegradation tests are required. The choice of specific tests depends on the type of composite, its application, the expected environment in which it will be placed, and industry standards and regulations. Biodegradation tests are performed under natural conditions (aqueous or soil environment) or under controlled conditions (composting or anaerobic digestion). The choice of environment is critical because each environment has different physicochemical conditions and is inhabited by different microflora. It has been shown that the same polymeric material can biodegrade at completely different rates under other conditions [190]. Microorganisms colonize the surface of polymer prints and cause the materials to degrade into shorter chains of oligomers and monomers. Polymers change their physicochemical properties as their molecular weight decreases. The overall biodegradation of materials also includes the assimilation and mineralization of molecules that are the product of decomposition by microorganisms (Figure 3). Thus, depending on the availability of oxygen, water, CO2, methane, and inorganic salts, the final products are different from partial degradation, which results in persistent microplastics [190]. This situation requires control of the resulting degradation products, as their presence in the environment can cause significant damage to ecosystems.
Products defined as biodegradable within 6 months will biodegrade more than 90% of their weight, while compostable products should decompose 90% in 3 months 4 [4]. However, the laboratory conditions under which biodegradation tests are conducted differ significantly from real-world conditions; the process parameters of laboratory conditions are predictable and selected to decompose materials relatively quickly. The introduction of the same material into the environment may significantly increase the biodegradation time due to the nature of the environment and its conditions.
The natural environments in which biodegradation can occur vary widely, mainly in terms of temperature, water content, and the number of microorganisms capable of degradation (Figure 4). In most cases, we carry out processes under controlled laboratory conditions, where we greatly accelerate the possibility of biodegradation by ensuring the best process conditions. A number of different methods can be used to assess the degree of biodegradation. These methods include measuring carbon dioxide release during material mineralization, monitoring weight loss, examining surface changes (through visual or microscopic observations), and analyzing changes in composite structures. Evaluating changes in material structure involves analyzing changes in the molar mass of the polymer, using thermal techniques such as TG and DSC, evaluating mechanical properties, and using spectroscopic methods. For degradation in aqueous environments, the evaluation extends to the analysis of components released into solution from the sampled materials.

3.2. Biodegradation of Composites in Aquatic Environments

The degradation of composite materials can occur in the natural environment (surface water) or in an environment that mimics natural conditions (see Table 4, which shows the results of laboratory conditions that simulate fresh and saltwater and tests that mimic human body conditions for biomaterials).

3.2.1. Biodegradation in Freshwater and Seawater

A large volume of plastics enters surface waters and oceans, making these environments important recipients and sites of potential biodegradation of these materials. Aquatic environments contain relatively few microorganisms compared with other environments. Aquatic environments also have a lower temperature, which means that materials collected in water will degrade much more slowly than in other habitats. There are several standards for biodegradation in aquatic environments. For example, ISO 18830:2016 [191] and ISO 19679:2020 [192] deal with biodegradation measurements under controlled conditions of seawater and sediment, with the former measuring oxygen uptake and the latter measuring the amount of CO2 released [193].
Some materials begin to degrade very rapidly in an aquatic environment. Of note is the PCL/wool composite, which begins to degrade within the first few days of entering the seawater environment. Higher wool content in the composite results in higher measured biological oxygen demand values. The study was extended to 5 months of seawater testing, during which changes in the prints (dark spots) were visually observed. The changes depended on the amount of wool used and the thickness of its fibers, which may be due to the lower amount of cuticle in thicker wool, which is more susceptible to degradation [194]. The seawater tests have been extended to include biodegradation tests in a compost environment (for filaments). The biodegradation of pure PCL in a compost environment is negligible, typically less than 1%. The presence of natural additives (undyed wool fabric waste) accelerates biodegradation up to 10 times, resulting in more than 10% degradation in 3 months, depending on the size of wool fibers of two different diameters [194]. Studies indicate that the size of biomass immobilized in polymer matrices is one of the key parameters responsible for biodegradability.

3.2.2. Degradation Tests in Buffer Solutions for Medical Applications

Specific polymers are degraded in aqueous environments that mimic their future applications, such as medical applications. Such biomaterials should be safe for organisms, degrade at a certain rate, and yield non-toxic and non-inflammatory products. In vitro, room temperature, and accelerated (aging at elevated temperatures) methods estimate their biodegradation susceptibility. Materials used as implants can be tested in environments that mimic physiological environments according to ISO 10993-13:2010 [195]. Evaluation of the biodegradability of PBAT/chitosan blends confirmed the possibility of using replicas of this composite as a biodegradable cardiac occluder device [196]. Degradation of PLA scaffolds in a PBS buffer environment showed that the three-dimensional structure of the print is essential for the degradation rate. Prints with random porosity degraded the fastest, followed by cubic and gyroid [197]. It is also worth monitoring other parameters than just the change in mass of the prints, which can confirm the existence of specific degradation mechanisms of biomaterials. Interesting results have been obtained by researchers who have tested molecular weight changes during degradation. Numerous studies show that the mechanical strength of printed structures is also an important parameter, especially for tissue engineering applications. Degradation of PCL prints reinforced with natural fibers showed a significant effect of fibers on mechanical parameters (tensile and elasticity). The presence of biomass causes a faster degradation of the constructs due to the degradation of biological material. However, the values of tensile strength and modulus of elasticity are still higher than those of unreinforced PCL for up to 2 weeks [198].
Accelerated degradation at elevated temperatures resulted in a significant decrease in molecular weight without significant loss of bulk. This was explained by water diffusion into the interior of the polymer and gradual hydrolysis preceding chain degradation [199]. The accelerated degradation in an aqueous environment indicates the importance of temperature; at 50 °C, the degradation of PLA/PHA prints took much longer than at 70 °C, resulting in larger fragments. The printing direction also seems to have a significant effect; samples printed in the horizontal direction eroded, causing cracks, while samples printed in the vertical direction disintegrated completely. The presence of PHA in the PLA/PHA blend leads to a decrease in deformation during hydrolytic degradation [200].
Table 4. Biodegradation of 3D-printed polymeric materials in aqueous environments.
Table 4. Biodegradation of 3D-printed polymeric materials in aqueous environments.
Printed MaterialAM TechniqueT (°C)Time (Days)Solution Type
/Test Type
IndicatorsBiodegradation LevelReferences
PLA,
PHB,
PLA/PHB
FDM2550Freshwater aerobic environment, thermophilic microorganismsCO2 releasePLA 8.7%,
PHB 73.3%, and
PLA50/PHB50 32.3%
Choe et al. [201]
PCL + woolFDM205Marine water collected from Eastern Beach, Geelong, AustraliaBS EN 1899-2:1998 [202],
CO2 release
n.a.Haque et al. [194]
PCL + woolFDM255 monthsDomestic saltwater fish tank as an established ecosystemWeight lossn.a.Haque et al. [194]
PBAT + HApFDM3730Tris-bufferWeight loss6.21 for 3% HAPAcharya et al. [203]
PBAT/ChitosanFDM37168ISO 13781:2017 [204]
Sorensen buffer solution (0.2 M, pH 7.4)
Weight loss,
change in molecular weight
14.17%Wang et al. [196]
PLAFDMn.a.21PBS + 5% CO2Weight loss, morphology changes (scan)n.a.Karimipour-Fard et al. [197]
PLA/PHBFDM37195Saline, PBS, and Hank’s solutionSolutions absorption, microscopic observation, mechanical compressive testsn.a.Balogová et al. [205]
PLGAFDM37
47
56
28
ISO 13781:2017 [204]
PBS
Visual changes, weight loss, thermal properties, molecular weight change, mechanical properties56 days at 37 °C: 2.12% mass lost, molecular weight decrease 39.5%;
accelerated degradation: 4.38% mass lost, molecular weight decrease 92.4%
Ghosh Dastidar et al. [199]
PLGA/HA/CNTFDM3728PBSWeight lossn.a.Kaya et al. [135]
PLC + fiber yarnFDM3770Cell culture medium, Roswell Park Memorial Institute (RPMI) 1640Weight loss, visual changes (SEM), mechanical propertiesDegradation rate 20 times higher for biomass-reinforced samplesHedayati et al. [198]
n.a.—not applicable.

3.3. Biodegradation of Composites in Soil Environments

Soil is a diverse type of environment that varies in granularity, porosity, water-holding capacity, aeration, pH, and composition of different fractions (sand, silt, and clay) [201]. An important parameter is temperature, which depends on the season and climatic conditions. Soil is home to various microorganisms, such as bacteria and fungi, which significantly impact the degradation of materials introduced into the environment. Standard methods for testing the biodegradation of plastics in soil are implemented by burying the materials in the soil at the appropriate temperature and humidity to ensure microbial activity and monitoring the release of carbon dioxide corresponding to the decomposition of the material. Methods involving mass loss and/or evaluation of properties of decomposed samples, such as morphology, structure, and surface analysis, and mechanical properties, are also used (Table 5). The effects of degradation residues on living organisms are also analyzed using ecotoxicity tests.
PLA-based composites enriched with TPS and plant biomass (Astragalus residues) showed significant weight loss (21.4%) after more than 4 months. The authors performed additional mechanical property measurements at this time, confirming the prints’ flexural strength reduction. Thermal analysis of the degraded samples revealed interesting results. The thermal stability of the composites improved, which may indicate the rapid degradation of starch and fibers in the soil, increasing the number of PLA crystalline domains in the composite [206]. Hydrophilic additives that can absorb water improve the biodegradability of PLA. The addition of thermoplastic starch and wood resulted in higher biodegradation efficiency. The activity of microorganisms initiates surface changes and allows access to the inner areas of the print, which promotes swelling and makes more space available in the composites. It has also been observed that the degree of filling of the material supports accelerated degradation [207]. Similar observations have been reported for PLA by adding rice hulls [208]. The compression pattern can influence the degree of biodegradation of polymeric materials, as demonstrated for PLA/PHA acoustic absorbers with added wood fiber. Honeycomb shapes have been shown to degrade more slowly than systems with a denser (rectilinear) structure, perhaps through better moisture uptake [209].
Blends of biodegradable and non-biodegradable polymers are excellent raw materials for 3D printing, giving products better functionality. The presence of a biodegradable polymer in the blend does not guarantee good degradation of the prototype, so it is always necessary to test these properties under real conditions. The presence of non-biodegradable polymers (HDPE and PP) in blends with biodegradable polymers causes a significant reduction in degradation, probably as a result of covering the surface of the prints with a non-biodegradable layer that resists bond cleavage, making enzymatic hydrolysis of the whole material more difficult [201]. Adding non-biodegradable polymers to PLA can improve the mechanical strength of prints. A blend of PLA and PP at the lowest possible level (7.5%) with the addition of a compatibilizer (PE-g-MAH) was designed. A full print optimization was performed using table temperature, nozzle temperature, and biodegradation time as independent variables. The system’s response was the mechanical tensile strength and weight change in the prints. Printing temperature was a statistically significant parameter with an optimum printing temperature of 171 °C. High biodegradation resistance of the proposed compound was observed [210].
Table 5. Biodegradation of 3D-printed polymeric materials in soil.
Table 5. Biodegradation of 3D-printed polymeric materials in soil.
Printed
Material
AM TechniqueT (°C)TimeHumidity (%)Soil TypeIndicatorsBiodegradation Level (%)References
PLA/PHA-wood fiberFDM3030 days80Coco peat, red scorched soil, fine sand, charcoal, and microorganismsWeight loss2.47–3.85%Sekar et al. [209]
PLA/PHA-wood fiberFDM3028 days80Coco peat, red burnt soil, fine sand, charcoal, and microbesWeight loss2.45%Sekar et al. [209]
PLA-TPS-woodFDM304 months85Forest soilWeight loss, thermal properties, FTIRPLA 0.5%
PLA-TPS 1–18%
Lee et al. [207]
PLA-TPS-ARPFDMRoom180 days17–21.5%n.a.Weight loss, surface changes, mechanical properties, thermal stability, and thermal dynamic mechanic testing21.40%Ni et al. [206]
PLA/PPFDMn.a.45 daysn.a.n.a.Mechanical parameters (tensile strength)n.a.Harris et al. [210]
PLA/rice huskFDM21–2590 days30%n.a.Weight lossWeight loss up to 40%Tsou et al. [208]
n.a.—not applicable.

3.4. Biodegradation in a Composter

Composting is an important alternative to landfills as an option for decomposing microorganism-sensitive materials. It can be implemented in backyard, laboratory, or industrial settings. Composting is influenced by several factors, such as temperature, humidity, pH, feedstock composition (C/N ratio), and microbial content and diversity. Large-scale composting is much more efficient and can operate under thermophilic conditions, up to 70 °C, with higher humidity and oxygen availability. Compost is a high microbial environment. The content of the bacterial population in compost can reach 109 CFU/g [5,211]. Composting can be carried out both on a small scale and under industrial conditions, but in the latter case, the most common response to biodegradation is the visual evaluation of the prints (Table 6).
As a representative of polyesters, PLA is degraded by chemical hydrolysis, which favors the degradation of this polymer in high-humidity environments. Biodegradation of PLA in a composting environment where temperature and humidity are at a high level shortens the biodegradation time compared with, for example, decomposition in soil [136]. For the PLA/PHB blend, better biodegradation results were obtained using lab-scale composting than for printing from pure PLA. Enzymatic degradation of polyesters can be realized by the action of microbial enzymes and hydrolysis, with the presence of polyhydroxy acids of microbial origin assisting the degradation process. Prints with the potential application of cosmetic packaging showed better degradability because they contain additional cosmetic residues (paraffin), an additional carbon source for microbes, and residual water, which accelerates PLA degradation [212]. PLA and PHB polymer impressions can exhibit very different biodegradability. PHB shows relatively rapid mineralization (84.6%) compared with the PLA50/PHB50 composite (biodegradation of 85%) in composting tests, indicating that PHB is more susceptible to the microbial enzymes of the compost. In the same test, the degradation of PLA prints yielded a surprisingly low result (21.7%); the extrusion and printing process may affect structural changes within this polymer [201]. PBAT, as a representative of polyesters containing an aromatic group, has a significantly reduced susceptibility to chemical hydrolysis compared with aliphatic esters [135].
An attempt to FDM 3D print small biodegradable pots from PCL with the addition of collagen hydrolysate proved to be an excellent solution, ensuring complete material degradation within 30 days. The authors tested the biodegradability of PCL/HA blend filaments against a reference material, cellulose, with significantly better results [205]. The addition of plant biomass, soybean waste, to PLA resulted in the printing of pots suitable for planting in soil. The developed formulations were tested on plants (tomato seedlings), but the degree of biodegradation of the material in the soil was not tested [213].
Table 6. Biodegradation of 3D-printed polymeric materials during composting.
Table 6. Biodegradation of 3D-printed polymeric materials during composting.
Printed MaterialAM MethodT (°C)Time (Days)Compost TypeIndicatorsBiodegradation Test TypeBiodegradation RateReferences
PLA,
PHB,
PLA/PHB
FDM5850Thermophilic microorganismsCO2 releaseLaboratory scale ASTM D5338-15 [214],
ISO 14852 [215]
PHB—86.4%
PLA50/PHB50—85%
PLA—21.7%
Choe et al. [201]
PLA, PLA/PHAFDM5884From a sorting and composting plantCO2 releaseLaboratory scale ASTM D6400 [216]
PN-EN 14806:2010 [217]
PLA 21%
PLA/PHA 30%
Rydz et al. [212]
PLA, PLA/PHAFDM60
61
21
21–84
BIODEGMA system static composting open-air pile, industrial systemMacroscopic visual evaluationIndustrial scale,
sorting and composting plant, Zabrze, Poland
n.a.Rydz et al. [212]
PCL/collagen hydrolysateFDM5830Olive mill waste
(83 wt.% pomace and 6 wt.% leaves and twigs), waste wool (6 wt.%), wheat straw (3 wt.%), and
chicken manure (2 wt.%)
Macroscopic visual evaluationComposting pile (1 m3)
UNI EN ISO 14045 [218]
Complete disintegration in 30 daysSeggiani et al. [219]
n.a.—not applicable.

3.5. Ecotoxicity of Composite Degradation Products

Biodegradable polymers can cause the accumulation of decomposition products in the environment. Complete mineralization of samples by microorganisms results in the release of water, carbon dioxide, or methane and is an environmentally friendly solution. However, incomplete degradation leads to the accumulation of oligomers, monomers, or other decomposition product forms in the environment, which affects soil-living organisms. Therefore, an essential complementary element of biodegradability research should be the study of the ecotoxicity of polymer composite decomposition products.
There are no clearly defined standards for biodegradable polymers to assess their effects on aquatic and terrestrial organisms. The European standard EN 13432 [220] for assessing compostability supplements biodegradability tests with tests on plants [5]. To estimate the impact of polymer degradation products, it is worth using screening tests that consider toxicity standards for aquatic invertebrates (daphnia) and plant phytotoxicity tests. Reports from scientists studying the toxicity of bioplastics indicate that while biopolymers (PLA and PHA) are harmless to the larvae of the sea urchin Paracentrotus lividus, additives such as plasticizers may pose a threat in this area [221]. Available literature on biodegradation of 3D-printed composites does not provide any information on this topic and the set of additives used to produce prints is very wide.

4. Conclusions and Future Perspectives

The continued development of AM technology and functional polymers is leading to a positive transformation of the manufacturing industry, thereby increasing the benefits to our society. Despite these benefits, AM technology still has to overcome several limitations, including a limited choice of printing materials due to printing requirements such as rheology, melting point, and other physical properties. According to the literature presented, 3D printing technology is leading to personalization with the ability to subdivide down to the nanoscale. As a result, the application space is expanding with new opportunities to produce high-performance products with optimized structure and function on a large scale. The ability to engineer the chemical and physical properties of polymers at an early stage offers the opportunity to activate shape-shifting and control the movement of printed products. A multi-material, multi-scale manufacturing technique is needed to simultaneously control the composition and proportions of materials and functions, as well as the internal architecture at the micro- and nanoscale. Objects created for biological, electronic, and robotic applications typically require multiple materials at different scales to perform a series of complex motions or numerous components for specific reactions. Composite materials are used in various applications and it is often necessary that they are completely degraded in the final stage without leaving residues in the environment.
Studies related to the biodegradability analysis of composites should provide clear information on the degree of degradation and the conditions under which the process occurs. To meet these requirements, it is necessary to implement a variety of measures, some of which are outlined here. Further studies are needed to evaluate the effects of printing conditions and biodegradable polymer additives on ink degradation under different conditions. Individual studies in this area confirm the relationships between factors.
Standardization of biodegradability assessment methods appears to be a necessary step, as there is currently no universal method by which a product can be considered fully degradable and safe for the environment. Degradation tests involve the analysis of various indicators, which do not always reflect the actual state of the sample. Incorporating several types of tests simultaneously provides a better chance of effectively assessing the degree of degradation. It is crucial to verify the effectiveness of biodegradation under natural conditions, which provides a complete overview of the fate of the product in real ecosystems. Aquatic biodegradation tests are typically conducted in controlled laboratories, which have limited ability to replicate natural water conditions. To fully assess the biodegradation potential in aquatic environments, tests should mimic different freshwater and marine environments, including different climatic zones, to reflect real-world scenarios. It is also necessary to compare the biodegradation rate of the same samples in different environments (water, soil, and compost). In this way, the most favorable conditions can be offered. The evaluation of the environmental impact of biodegradable products is crucial, and the use of standardized ecotoxicity tests is essential to study incomplete biodegradation.
It is also essential to selectively collect biodegradable materials that can be decomposed under certain conditions to ensure complete degradation. However, this step requires awareness campaigns, which would be a good step toward the conscious choice of environmentally friendly products.

Author Contributions

Conceptualization, B.A.; methodology, B.A. and A.W.-K.; investigation, B.A. and A.W.-K.; resources, B.A. and A.W.-K.; writing—original draft preparation, B.A. and A.W.-K.; writing—review and editing, B.A. and A.W.-K.; visualization, B.A. and A.W.-K.; supervision, B.A. and A.W.-K.; and funding acquisition, B.A. and A.W.-K. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Not applicable.

Conflicts of Interest

The authors declare no conflict of interest.

Abbreviations

FDMFused deposition modeling
PBATPolybutylene adipate terephthalate
PBSPhosphate-buffered saline
PBSPolybutylene succinate
PCLPolycaprolactone
PE-g-MAHMaleic anhydride grafted polyethylene
PHAPolyhydroxyalkanoate
PLAPolylactic acid
PLGAPoly lactic-co-glycolic acid
PPPolypropylene
HApHydroxyapatite

References

  1. Nugroho, W.T.; Dong, Y.; Pramanik, A. 3D printing composite materials: A comprehensive review. In Composite Materials; Elsevier: Amsterdam, The Netherlands, 2021; pp. 65–115. [Google Scholar] [CrossRef]
  2. Zhou, L.; Fu, J.; He, Y. A Review of 3D Printing Technologies for Soft Polymer Materials. Adv. Funct. Mater. 2020, 30, 28. [Google Scholar] [CrossRef]
  3. Li, N.; Huang, S.; Zhang, G.; Qin, R.; Liu, W.; Xiong, H.; Shi, G.; Blackburn, J. Progress in additive manufacturing on new materials: A review. J. Mater. Sci. Technol. 2019, 35, 242–269. [Google Scholar] [CrossRef]
  4. Bhagia, S.; Bornani, K.; Agarwal, R.; Satlewal, A.; Ďurkovič, J.; Lagaňa, R.; Bhagia, M.; Yoo, C.; Zhao, X.; Kunc, V.; et al. Critical review of FDM 3D printing of PLA biocomposites filled with biomass resources, characterization, biodegradability, upcycling and opportunities for biorefineries. Appl. Mater. Today 2021, 24, 101078. [Google Scholar] [CrossRef]
  5. Chandna, P.; Nain, L.; Singh, S.; Kuhad, R.C. Assessment of bacterial diversity during composting of agricultural byproducts. BMC Microbiol. 2013, 13, 99. [Google Scholar] [CrossRef] [PubMed]
  6. Bodkhe, S.; Ermanni, P. 3D printing of multifunctional materials for sensing and actuation: Merging piezoelectricity with shape memory. Eur. Polym. J. 2020, 132, 109738. [Google Scholar] [CrossRef]
  7. Bekas, D.G.; Hou, Y.; Liu, Y.; Panesar, A. 3D printing to enable multifunctionality in polymer-based composites: A review. Compos. B Eng. 2019, 179, 107540. [Google Scholar] [CrossRef]
  8. Jakus, A.E. An Introduction to 3D Printing—Past, Present, and Future Promise. In 3D Printing in Orthopaedic Surgery; Elsevier: Amsterdam, The Netherlands, 2019; pp. 1–15. [Google Scholar] [CrossRef]
  9. Backes, E.H. Engineering 3D printed bioactive composite scaffolds based on the combination of aliphatic polyester and calcium phosphates for bone tissue regeneration. Mater. Sci. Eng. 2021, 122, 111928. [Google Scholar] [CrossRef]
  10. Ribeiro, J.F.M. Structural monitoring and modeling of the mechanical deformation of three-dimensional printed poly(ε-caprolactone) scaffolds. Biofabrication 2017, 9, 025015. [Google Scholar] [CrossRef]
  11. Archisman Dasgupta, P.D. A Comprehensive Review on 3D Printing Technology: Current Applications and Challenges. Jordan J. Mech. Ind. Eng. 2022, 16, 529–542. [Google Scholar]
  12. Tümer, E.H.; Erbil, H.Y. Extrusion-Based 3D Printing Applications of PLA Composites: A Review. Coatings 2021, 11, 390. [Google Scholar] [CrossRef]
  13. Rong, L. The application of 3D printing technology on starch-based product: A review. Trends Food Sci. Technol. 2023, 134, 149–161. [Google Scholar] [CrossRef]
  14. Li, Y.; Ren, X.; Zhu, L.; Li, C. Biomass 3D Printing: Principles, Materials, Post-Processing and Applications. Polymers 2023, 15, 2692. [Google Scholar] [CrossRef] [PubMed]
  15. Nikzad, M.; Masood, S.H.; Sbarski, I. Thermo-mechanical properties of a highly filled polymeric composites for Fused Deposition Modeling. Mater. Des. 2011, 32, 3448–3456. [Google Scholar] [CrossRef]
  16. ISO/ASTM 52900:2021(en); Additive Manufacturing—General Principles—Fundamentals and Vocabulary. International Organization for Standardization: Geneva, Switzerland, 2015.
  17. Hwang, S.; Reyes, E.I.; Moon, K.; Rumpf, R.C.; Kim, N.S. Thermo-mechanical Characterization of Metal/Polymer Composite Filaments and Printing Parameter Study for Fused Deposition Modeling in the 3D Printing Process. J. Electron. Mater. 2015, 44, 771–777. [Google Scholar] [CrossRef]
  18. Ayrilmis, N.; Kariz, M.; Kwon, J.H.; Kitek Kuzman, M. Effect of printing layer thickness on water absorption and mechanical properties of 3D-printed wood/PLA composite materials. Int. J. Adv. Manuf. Technol. 2019, 102, 2195–2200. [Google Scholar] [CrossRef]
  19. Boparai, K.; Singh, R.; Singh, H. Comparison of tribological behaviour for Nylon6-Al-Al2O3 and ABS parts fabricated by fused deposition modelling. Virtual Phys. Prototyp. 2015, 10, 59–66. [Google Scholar] [CrossRef]
  20. Castles, F.; Isakov, D.; Lui, A.; Lei, Q.; Dancer, C.E.J.; Wang, Y.; Janurudin, J.M.; Speller, S.C.; Grovenor, C.R.M.; Grant, P.S. Microwave dielectric characterisation of 3D-printed BaTiO3/ABS polymer composites. Sci. Rep. 2016, 6, 22714. [Google Scholar] [CrossRef] [PubMed]
  21. Shemelya, C.M.; Rivera, A.; Perez, A.T.; Rocha, C.; Liang, M.; Yu, X.; Kief, C.; Alexander, D.; Stegeman, J.; Xin, H.; et al. Mechanical, Electromagnetic, and X-ray Shielding Characterization of a 3D Printable Tungsten–Polycarbonate Polymer Matrix Composite for Space-Based Applications. J. Electron. Mater. 2015, 44, 2598–2607. [Google Scholar] [CrossRef]
  22. Torrado Perez, A.R.; Roberson, D.A.; Wicker, R.B. Fracture Surface Analysis of 3D-Printed Tensile Specimens of Novel ABS-Based Materials. J. Fail. Anal. Prev. 2014, 14, 343–353. [Google Scholar] [CrossRef]
  23. Zhong, W.; Li, F.; Zhang, Z.; Song, L.; Li, Z. Short fiber reinforced composites for fused deposition modeling. Mater. Sci. Eng. 2001, 301, 125–130. [Google Scholar] [CrossRef]
  24. Tekinalp, H.L.; Kunc, V.; Velez-Garcia, G.M.; Duty, C.E.; Love, L.J.; Naskar, A.K.; Blue, C.A.; Ozcan, S. Highly oriented carbon fiber–polymer composites via additive manufacturing. Compos. Sci. Technol. 2014, 105, 144–150. [Google Scholar] [CrossRef]
  25. Ning, F.; Cong, W.; Qiu, J.; Wei, J.; Wang, S. Additive manufacturing of carbon fiber reinforced thermoplastic composites using fused deposition modeling. Compos. B Eng. 2015, 80, 369–378. [Google Scholar] [CrossRef]
  26. Carneiro, O.S.; Silva, A.F.; Gomes, R. Fused deposition modeling with polypropylene. Mater. Des. 2015, 83, 768–776. [Google Scholar] [CrossRef]
  27. Wang, J.; Xie, H.; Weng, Z.; Senthil, T.; Wu, L. A novel approach to improve mechanical properties of parts fabricated by fused deposition modeling. Mater. Des. 2016, 105, 152–159. [Google Scholar] [CrossRef]
  28. Shofner, M.L.; Lozano, K.; Rodríguez-Macías, F.J.; Barrera, E.V. Nanofiber-reinforced polymers prepared by fused deposition modeling. J. Appl. Polym. Sci. 2003, 89, 3081–3090. [Google Scholar] [CrossRef]
  29. Le Duigou, A.; Castro, M.; Bevan, R.; Martin, N. 3D printing of wood fibre biocomposites: From mechanical to actuation functionality. Mater. Des. 2016, 96, 106–114. [Google Scholar] [CrossRef]
  30. Matsuzaki, R.; Ueda, M.; Namiki, M.; Jeong, T.-K.; Asahara, H.; Horiguchi, K.; Nakamura, T.; Todoroki, A.; Hirano, Y. Three-dimensional printing of continuous-fiber composites by in-nozzle impregnation. Sci. Rep. 2016, 6, 23058. [Google Scholar] [CrossRef]
  31. Li, N.; Li, Y.; Liu, S. Rapid prototyping of continuous carbon fiber reinforced polylactic acid composites by 3D printing. J. Mater. Process Technol. 2016, 238, 218–225. [Google Scholar] [CrossRef]
  32. Nakagawa, Y.; Mori, K.; Maeno, T. 3D printing of carbon fibre-reinforced plastic parts. Int. J. Adv. Manuf. Technol. 2017, 91, 2811–2817. [Google Scholar] [CrossRef]
  33. Zhong, W.; Li, F.; Zhang, Z.; Song, L.; Li, Z. Research on rapid-prototyping/part manufacturing for the continuous fiber reinforced composite. Mater. Manuf. Process. 2001, 16, 17–26. [Google Scholar] [CrossRef]
  34. Weng, Z.; Wang, J.; Senthil, T.; Wu, L. Mechanical and thermal properties of ABS/montmorillonite nanocomposites for fused deposition modeling 3D printing. Mater. Des. 2016, 102, 276–283. [Google Scholar] [CrossRef]
  35. Wei, X.; Wei, X.; Li, D.; Jiang, W.; Gu, Z.; Wang, X.; Zhang, Z.; Sun, Z. 3D Printable Graphene Composite. Sci. Rep. 2015, 5, 11181. [Google Scholar] [CrossRef] [PubMed]
  36. Zein, I.; Hutmacher, D.W.; Tan, K.C.; Teoh, S.H. Fused deposition modeling of novel scaffold architectures for tissue engineering applications. Biomaterials 2002, 23, 1169–1185. [Google Scholar] [CrossRef] [PubMed]
  37. Martin, J.J.; Fiore, B.E.; Erb, R.M. Designing bioinspired composite reinforcement architectures via 3D magnetic printing. Nat. Commun. 2015, 6, 8641. [Google Scholar] [CrossRef] [PubMed]
  38. Kokkinis, D.; Schaffner, M.; Studart, A.R. Multimaterial magnetically assisted 3D printing of composite materials. Nat. Commun. 2015, 6, 8643. [Google Scholar] [CrossRef] [PubMed]
  39. Compton, B.G.; Lewis, A. 3D-Printing of Lightweight Cellular Composites. Adv. Mater. 2014, 26, 5930–5935. [Google Scholar] [CrossRef] [PubMed]
  40. Van Der Klift, F.; Koga, Y.; Todoroki, A.; Ueda, M.; Hirano, Y.; Matsuzaki, R. 3D Printing of Continuous Carbon Fibre Reinforced Thermo-Plastic (CFRTP) Tensile Test Specimens. Open J. Compos. Mater. 2016, 6, 18–27. [Google Scholar] [CrossRef]
  41. Yan, C.; Hao, L.; Xu, L.; Shi, Y. Preparation, characterisation and processing of carbon fibre/polyamide-12 composites for selective laser sintering. Compos. Sci. Technol. 2011, 71, 1834–1841. [Google Scholar] [CrossRef]
  42. Chung, H.; Das, S. Processing and properties of glass bead particulate-filled functionally graded Nylon-11 composites produced by selective laser sintering. Mater. Sci. Eng. 2006, 437, 226–234. [Google Scholar] [CrossRef]
  43. Goodridge, R.D.; Shofner, M.L.; Hague, R.J.M.; McClelland, M.; Schlea, M.R.; Johnson, R.B.; Tuck, C.J. Processing of a Polyamide-12/carbon nanofibre composite by laser sintering. Polym. Test. 2011, 30, 94–100. [Google Scholar] [CrossRef]
  44. Lin, D.; Jin, S.; Zhang, F.; Wang, C.; Wang, Y.; Zhou, C.; Cheng, G.J. 3D stereolithography printing of graphene oxide reinforced complex architectures. Nanotechnology 2015, 26, 434003. [Google Scholar] [CrossRef]
  45. Yugang, D.; Yuan, Z.; Yiping, T.; Dichen, L. Nano-TiO2-modified photosensitive resin for RP. Rapid Prototyp. J. 2011, 17, 247–252. [Google Scholar] [CrossRef]
  46. Kim, K.; Zhu, W.; Qu, X.; Aaronson, C.; McCall, W.R.; Chen, S.; Sirbuly, D.J. 3D Optical Printing of Piezoelectric Nanoparticle–Polymer Composite Materials. ACS Nano 2014, 8, 9799–9806. [Google Scholar] [CrossRef] [PubMed]
  47. Zhang, Y.; Li, H.; Yang, X.; Zhang, T.; Zhu, K.; Si, W.; Liu, Z.; Sun, H. Additive manufacturing of carbon nanotube-photopolymer composite radar absorbing materials. Polym. Compos. 2018, 39, 2. [Google Scholar] [CrossRef]
  48. Athreya, S.R.; Kalaitzidou, K.; Das, S. Processing and characterization of a carbon black-filled electrically conductive Nylon-12 nanocomposite produced by selective laser sintering. Mater. Sci. Eng. 2010, 527, 2637–2642. [Google Scholar] [CrossRef]
  49. Zheng, H.; Zhang, J.; Lu, S.; Wang, G.; Xu, Z. Effect of core–shell composite particles on the sintering behavior and properties of nano-Al2O3/polystyrene composite prepared by SLS. Mater. Lett. 2006, 60, 1219–1223. [Google Scholar] [CrossRef]
  50. Kim, H.C.; Hahn, H.T.; Yang, Y.S. Synthesis of PA12/functionalized GNP nanocomposite powders for the selective laser sintering process. J. Compos. Mater. 2013, 47, 501–509. [Google Scholar] [CrossRef]
  51. Lin, D.; Richard Liu, C.; Cheng, G.J. Single-layer graphene oxide reinforced metal matrix composites by laser sintering: Microstructure and mechanical property enhancement. Acta Mater. 2014, 80, 183–193. [Google Scholar] [CrossRef]
  52. Kurimoto, M.; Yamashita, Y.; Ozaki, H.; Kato, T.; Funabashi, T.; Suzuoki, Y. 3D printing of conical insulating spacer using alumina/UV-cured-resin composite. In Proceedings of the IEEE Conference on Electrical Insulation and Dielectric Phenomena (CEIDP), Ann Arbor, MI, USA, 18–21 October 2015; IEEE: New York City, NY, USA, 2015; pp. 463–466. [Google Scholar] [CrossRef]
  53. Kalsoom, U.; Peristyy, A.; Nesterenko, P.N.; Paull, B. A 3D printable diamond polymer composite: A novel material for fabrication of low cost thermally conducting devices. RSC Adv. 2016, 6, 38140–38147. [Google Scholar] [CrossRef]
  54. Sandoval, H.J.; Wicker, R.B. Functionalizing stereolithography resins: Effects of dispersed multi-walled carbon nanotubes on physical properties. Rapid Prototyp. J. 2006, 12, 292–303. [Google Scholar] [CrossRef]
  55. Zanchetta, E.; Cattaldo, M.; Franchin, G.; Schwentenwein, M.; Homa, J.; Brusatin, G.; Colombo, P. Stereolithography of SiOC Ceramic Microcomponents. Adv. Mater. 2016, 28, 370–376. [Google Scholar] [CrossRef] [PubMed]
  56. Suwanprateeb, J. Improvement in mechanical properties of three-dimensional printing parts made from natural polymers reinforced by acrylate resin for biomedical applications: A double infiltration approach. Polym. Int. 2006, 55, 57–62. [Google Scholar] [CrossRef]
  57. Guo, S.; Yang, X.; Heuzey, M.-C.; Therriault, D. 3D printing of a multifunctional nanocomposite helical liquid sensor. Nanoscale 2015, 7, 6451–6456. [Google Scholar] [CrossRef] [PubMed]
  58. Krivec, M.; Roshanghias, A.; Abram, A.; Binder, A. Exploiting the combination of 3D polymer printing and inkjet Ag-nanoparticle printing for advanced packaging. Microelectron. Eng. 2017, 176, 1–5. [Google Scholar] [CrossRef]
  59. Shao, H.; He, Y.; Fu, J.; He, D.; Yang, X.; Xie, J.; Yao, C.; Ye, J.; Xu, S.; Gou, Z. 3D printing magnesium-doped wollastonite/β-TCP bioceramics scaffolds with high strength and adjustable degradation. J. Eur. Ceram. Soc. 2016, 36, 1495–1503. [Google Scholar] [CrossRef]
  60. Wu, C.; Luo, Y.; Cuniberti, G.; Xiao, Y.; Gelinsky, M. Three-dimensional printing of hierarchical and tough mesoporous bioactive glass scaffolds with a controllable pore architecture, excellent mechanical strength and mineralization ability. Acta Biomater. 2011, 7, 2644–2650. [Google Scholar] [CrossRef] [PubMed]
  61. Bergmann, C.; Lindner, M.; Zhang, W.; Koczur, K.; Kirsten, A.; Telle, R.; Fischer, H. 3D printing of bone substitute implants using calcium phosphate and bioactive glasses. J. Eur. Ceram. Soc. 2010, 30, 2563–2567. [Google Scholar] [CrossRef]
  62. Lam, C.X.F.; Mo, X.M.; Teoh, S.H.; Hutmacher, D.W. Scaffold development using 3D printing with a starch-based polymer. Mater. Sci. Eng. 2002, 20, 49–56. [Google Scholar] [CrossRef]
  63. Zhou, Z.; Cunningham, E.; Lennon, A.; McCarthy, H.O.; Buchanan, F.; Dunne, N. Development of three-dimensional printing polymer-ceramic scaffolds with enhanced compressive properties and tuneable resorption. Mater. Sci. Eng. 2018, 93, 975–986. [Google Scholar] [CrossRef]
  64. Vaezi, M.; Chua, C.K. Effects of layer thickness and binder saturation level parameters on 3D printing process. Int. J. Adv. Manuf. Technol. 2011, 53, 275–284. [Google Scholar] [CrossRef]
  65. Glasschroeder, J.; Prager, E.; Zaeh, M.F. Powder-bed-based 3D-printing of function integrated parts. Rapid Prototyp. J. 2015, 21, 207–215. [Google Scholar] [CrossRef]
  66. Hui, D.; Goodridge, R.D.; Scotchford, C.A.; Grant, D.M. Laser sintering of nano-hydroxyapatite coated polyamide 12 powders. Addit. Manuf. 2018, 22, 560–570. [Google Scholar] [CrossRef]
  67. Schwentenwein, M.; Homa, J. Additive Manufacturing of Dense Alumina Ceramics. Int. J. Appl. Ceram. Technol. 2015, 12, 1–7. [Google Scholar] [CrossRef]
  68. Salmoria, G.V.; Klauss, P.; Paggi, R.A.; Kanis, L.A.; Lago, A. Structure and mechanical properties of cellulose based scaffolds fabricated by selective laser sintering. Polym. Test. 2009, 28, 648–652. [Google Scholar] [CrossRef]
  69. Quill, T.J.; Smith, M.K.; Zhou, T.; Baioumy, M.G.S.; Berenguer, J.P.; Cola, B.A.; Kalaitzidou, K.; Bougher, T.L. Thermal and mechanical properties of 3D printed boron nitride—ABS composites. Appl. Compos. Mater. 2018, 25, 1205–1217. [Google Scholar] [CrossRef]
  70. Liu, J.; Li, W.; Guo, Y.; Zhang, H.; Zhang, Z. Improved thermal conductivity of thermoplastic polyurethane via aligned boron nitride platelets assisted by 3D printing. Compos. Part A Appl. Sci. Manuf. 2019, 20, 140–146. [Google Scholar] [CrossRef]
  71. Belaid, H.; Nagarajan, S.; Barou, C.; Huon, V.; Bares, J.; Balme, S.; Miele, P.; Cornu, D.; Cavaillès, V.; Teyssier, C.; et al. Boron Nitride Based Nanobiocomposites: Design by 3D Printing for Bone Tissue Engineering. ACS Appl. Bio Mater. 2020, 3, 1865–1874. [Google Scholar] [CrossRef]
  72. Su, K.-H.; Su, C.-Y.; Shih, W.-L.; Lee, F.-T. Improvement of the Thermal Conductivity and Mechanical Properties of 3D-Printed Polyurethane Composites by Incorporating Hydroxylated Boron Nitride Functional Fillers. Materials 2022, 16, 356. [Google Scholar] [CrossRef]
  73. Peng, Z.; Lv, Q.; Jing, J.; Pei, H.; Chen, Y.; Ivanov, E. FDM-3D printing LLDPE/BN@GNPs composites with double network structures for high-efficiency thermal conductivity and electromagnetic interference shielding. Compos. B Eng. 2023, 251, 110491. [Google Scholar] [CrossRef]
  74. Kowalewska, E.; Ficek, M.; Formela, K.; Zieliński, A.; Kunuku, S.; Sawczak, M.; Bogdanowicz, R. Tailoring of Optical Properties of Methacrylate Resins Enriched by HPHT Microdiamond Particles. Nanomaterials 2022, 12, 2604. [Google Scholar] [CrossRef]
  75. Wang, X.; Jiang, M.; Zhou, Z.; Gou, J.; Hui, D. 3D printing of polymer matrix composites: A review and prospective. Compos. B Eng. 2017, 110, 442–458. [Google Scholar] [CrossRef]
  76. Bogdanov, K.V.; Zhukovskaya, M.V.; Osipov, V.Y.; Ushakova, E.V.; Baranov, M.A.; Takai, K.; Rampersaud, A.; Baranov, A.V. Highly intensive emission of the NV− centers in synthetic HPHT microdiamonds at low nitrogen doping. APL Mater. 2018, 6, 8. [Google Scholar] [CrossRef]
  77. Yaragatti, N.; Patnaik, A. A review on additive manufacturing of polymers composites. Mater. Today Proc. 2021, 44, 4150–4157. [Google Scholar] [CrossRef]
  78. Jariwala, D.; Sangwan, V.K.; Lauhon, L.J.; Marks, T.J.; Hersam, M.C. Carbon nanomaterials for electronics, optoelectronics, photovoltaics, and sensing. Chem. Soc. Rev. 2013, 42, 2824–2860. [Google Scholar] [CrossRef] [PubMed]
  79. Ghoshal, S. Polymer/Carbon Nanotubes (CNT) Nanocomposites Processing Using Additive Manufacturing (Three-Dimensional Printing) Technique: An Overview. Fibers 2017, 5, 40. [Google Scholar] [CrossRef]
  80. Gnanasekaran, K.; Heijmans, T.; van Bennekom, S.; Woldhuis, H.; Wijnia, S.; de With, G.; Friedrich, H. 3D printing of CNT- and graphene-based conductive polymer nanocomposites by fused deposition modeling. Appl. Mater. Today 2017, 9, 21–28. [Google Scholar] [CrossRef]
  81. Yang, L.; Li, S.; Zhou, X.; Liu, J.; Li, Y.; Yang, M.; Yuan, Q.; Zhang, W. Effects of carbon nanotube on the thermal, mechanical, and electrical properties of PLA/CNT printed parts in the FDM process. Synth. Met. 2019, 253, 122–130. [Google Scholar] [CrossRef]
  82. Lage-Rivera, S.; Ares-Pernas, A.; Becerra Permuy, J.C.; Gosset, A.; Abad, M.-J. Enhancement of 3D Printability by FDM and Electrical Conductivity of PLA/MWCNT Filaments Using Lignin as Bio-Dispersant. Polymers 2023, 15, 999. [Google Scholar] [CrossRef]
  83. Omar, M.H.; Razak, K.A.; Ab Wahab, M.N.; Hamzah, H.H. Recent progress of conductive 3D-printed electrodes based upon polymers/carbon nanomaterials using a fused deposition modelling (FDM) method as emerging electrochemical sensing devices. RSC Adv. 2021, 11, 16557–16571. [Google Scholar] [CrossRef]
  84. Marconi, S.; Alaimo, G.; Mauri, V.; Torre, M.; Auricchio, F. Impact of graphene reinforcement on mechanical properties of PLA 3D printed materials. In Proceedings of the IEEE MTT-S International Microwave Workshop Series on Advanced Materials and Processes for RF and THz Applications (IMWS-AMP), Pavia, Italy, 20–22 September 2017; IEEE: New York City, NY, USA, 2017; pp. 1–3. [Google Scholar] [CrossRef]
  85. Martinez, V.; Cicero, S.; Arroyo, B. Effect of graphene on the fracture behaviour of 3D printed PLA SENB specimens. Procedia Struct. Integr. 2021, 33, 89–96. [Google Scholar] [CrossRef]
  86. Nassar, G.; Daou, E.; Najjar, R.; Bassil, M.; Habchi, R. A review on the current research on graphene-based aerogels and their applications. Carbon Trends 2021, 4, 100065. [Google Scholar] [CrossRef]
  87. Tandel, R.; Gozen, B.A. Direct-Ink-writing of liquid metal-graphene-based polymer composites: Composition-processing-property relationships. J. Mater. Process Technol. 2022, 302, 117470. [Google Scholar] [CrossRef]
  88. Haney, R.; Tran, P.; Trigg, E.B.; Koerner, H.; Dickens, T.; Ramakrishnan, S. Printability and performance of 3D conductive graphite structures. Addit. Manuf. 2021, 37, 101618. [Google Scholar] [CrossRef]
  89. Shao, L.; Shi, L.; Li, X.; Song, N.; Ding, P. Synergistic effect of BN and graphene nanosheets in 3D framework on the enhancement of thermal conductive properties of polymeric composites. Compos. Sci. Technol. 2016, 135, 83–91. [Google Scholar] [CrossRef]
  90. Tilve-Martinez, D.; Neri, W.; Horaud, D.; Vukadinovic, N.; Berton, B.; Desmedt, A.; Yuan, J.; Poulin, P. Graphene Oxide Based Transparent Resins for Accurate 3D Printing of Conductive Materials. Adv. Funct. Mater. 2023, 33, 21. [Google Scholar] [CrossRef]
  91. Ajiteru, O.; Sultan, T.; Lee, Y.J.; Seo, Y.B.; Hong, H.; Lee, J.S.; Lee, H.; Suh, Y.J.; Ju, H.W.; Lee, O.J.; et al. A 3D Printable Electroconductive Biocomposite Bioink Based on Silk Fibroin-Conjugated Graphene Oxide. Nano Lett. 2020, 20, 6873–6883. [Google Scholar] [CrossRef] [PubMed]
  92. Zheng, Y.; Huang, X.; Chen, J.; Wu, K.; Wang, J.; Zhang, X. A Review of Conductive Carbon Materials for 3D Printing: Materials, Technologies, Properties, and Applications. Materials 2021, 14, 3911. [Google Scholar] [CrossRef] [PubMed]
  93. Kidalov, S.; Voznyakovskii, A.; Vozniakovskii, A.; Titova, S.; Auchynnikau, Y. The Effect of Few-Layer Graphene on the Complex of Hardness, Strength, and Thermo Physical Properties of Polymer Composite Materials Produced by Digital Light Processing (DLP) 3D Printing. Materials 2023, 16, 1157. [Google Scholar] [CrossRef]
  94. Flores, D.; Noboa, J.; Tarapues, M.; Vizuete, K.; Debut, A.; Bejarano, L.; Streitwieser, D.A.; Ponce, S. Simple Preparation of Metal-Impregnated FDM 3D-Printed Structures. Micromachines 2022, 13, 1675. [Google Scholar] [CrossRef]
  95. Bressan, L.P.; Lima, T.M.; da Silveira, G.D.; da Silva, J.A.F. Low-cost and simple FDM-based 3D-printed microfluidic device for the synthesis of metallic core–shell nanoparticles. SN Appl. Sci. 2020, 2, 984. [Google Scholar] [CrossRef]
  96. Calamak, S.; Ermis, M. In situ silver nanoparticle synthesis on 3D-printed polylactic acid scaffolds for biomedical applications. J. Mater. Res. 2021, 36, 166–175. [Google Scholar] [CrossRef]
  97. Raut, N.C.; Al-Shamery, K. Inkjet printing metals on flexible materials for plastic and paper electronics. J. Mater. Chem. C Mater. 2018, 6, 1618–1641. [Google Scholar] [CrossRef]
  98. Li, W.; Li, L.; Gao, Y.; Hu, D.; Li, C.-F.; Zhang, H.; Jiu, J.; Nagao, S.; Suganuma, K. Highly conductive copper films based on submicron copper particles/copper complex inks for printed electronics: Microstructure, resistivity, oxidation resistance, and long-term stability. J. Alloys Compd. 2018, 732, 240–247. [Google Scholar] [CrossRef]
  99. Kim, S. Inkjet-Printed Electronics on Paper for RF Identification (RFID) and Sensing. Electronics 2020, 9, 1636. [Google Scholar] [CrossRef]
  100. Beedasy, V.; Smith, P.J. Printed Electronics as Prepared by Inkjet Printing. Materials 2020, 13, 704. [Google Scholar] [CrossRef] [PubMed]
  101. Zareei, A.; Gopalakrishnan, S.; Mutlu, Z.; He, Z.; Peana, S.; Wang, H.; Rahimi, R. Highly Conductive Copper–Silver Bimodal Paste for Low-Cost Printed Electronics. ACS Appl. Electron. Mater. 2021, 3, 3352–3364. [Google Scholar] [CrossRef]
  102. Zhang, J.; Chen, D.-R.; Chen, S.-C. Sampling and characterization of particle emission from the 3D FDM printing. J. Build. Eng. 2022, 52, 104476. [Google Scholar] [CrossRef]
  103. Afshari, P.; Pavlyuk, M.; Lira, C.; Katnam, K.; Bodaghi, M.; Yazdani Nezhad, H. Mechanical Strain Tailoring via Magnetic Field Assisted 3D Printing of Iron Particles Embedded Polymer Nanocomposites. Macromol. Mater. Eng. 2023, 308, 2300194. [Google Scholar] [CrossRef]
  104. Deepali, K. 3D-Printable Composites for Magnetic Refrigeration Based on Ni-Mn-In-Co Shape Memory Alloys. Ph.D. Thesis, Universidad Pública de Navarra, Pamplona, Spain, 2023. [Google Scholar] [CrossRef]
  105. Ehrmann, G.; Blachowicz, T.; Ehrmann, A. Magnetic 3D-Printed Composites—Production and Applications. Polymers 2022, 14, 3895. [Google Scholar] [CrossRef]
  106. Wang, H.; Lamichhane, T.N.; Paranthaman, M.P. Review of additive manufacturing of permanent magnets for electrical machines: A prospective on wind turbine. Mater. Today Phys. 2022, 24, 100675. [Google Scholar] [CrossRef]
  107. Vucemilovic, A.; Savary, M.; Espanet, C. 3-D Printing of Multipolar Bonded SmCo Permanent Magnets. IEEE Trans. Magn. 2023, 59, 2101807. [Google Scholar] [CrossRef]
  108. Li, Z.; Feng, D.; Li, B.; Xie, D.; Mei, Y.; Zeng, T. Fabrication and Properties of Thermoplastic Polyurethane/Silver Parts via Fused Deposition Modeling for Electromagnetic Interference Shielding and Wearable Sensors. Adv. Eng. Mater. 2022, 24, 7. [Google Scholar] [CrossRef]
  109. Khosravani, M.R.; Reinicke, T. 3D-printed sensors: Current progress and future challenges. Sens. Actuators A Phys. 2020, 305, 111916. [Google Scholar] [CrossRef]
  110. Li, B.; Zhang, S.; Zhang, L.; Gao, Y.; Xuan, F. Strain sensing behavior of FDM 3D printed carbon black filled TPU with periodic configurations and flexible substrates. J. Manuf. Process 2022, 74, 283–295. [Google Scholar] [CrossRef]
  111. Nyabadza, A.; Vázquez, M.; Coyle, S.; Fitzpatrick, B.; Brabazon, D. Review of Materials and Fabrication Methods for Flexible Nano and Micro-Scale Physical and Chemical Property Sensors. Appl. Sci. 2021, 11, 8563. [Google Scholar] [CrossRef]
  112. Liu, H.; Zhang, H.; Han, W.; Lin, H.; Li, R.; Zhu, J.; Huang, W. 3D Printed Flexible Strain Sensors: From Printing to Devices and Signals. Adv. Mater. 2021, 33, 8. [Google Scholar] [CrossRef] [PubMed]
  113. Monteiro, A.O.; Cachim, P.B.; Costa, P.M.F.J. Self-sensing piezoresistive cement composite loaded with carbon black particles. Cem. Concr. Compos. 2017, 81, 59–65. [Google Scholar] [CrossRef]
  114. Zhai, Y.; Yu, Y.; Zhou, K.; Yun, Z.; Huang, W.; Liu, H.; Xia, Q.; Dai, K.; Zheng, G.; Liu, C.; et al. Flexible and wearable carbon black/thermoplastic polyurethane foam with a pinnate-veined aligned porous structure for multifunctional piezoresistive sensors. Chem. Eng. J. 2020, 382, 122985. [Google Scholar] [CrossRef]
  115. Xia, H.; Zhang, D.; Wang, D.; Tang, M.; Zhang, H.; Chen, X.; Mao, R.; Ma, Y.; Cai, H. High Sensitivity, Wide Range Pressure Sensor Based on Layer-by-Layer Self-Assembled MXene/Carbon Black@Polyurethane Sponge for Human Motion Monitoring and Intelligent Vehicle Control. IEEE Sens. J. 2022, 22, 21561–21568. [Google Scholar] [CrossRef]
  116. Alshammari, A.S.; Alenezi, M.R.; Lai, K.T.; Silva, S.R.P. Inkjet printing of polymer functionalized CNT gas sensor with enhanced sensing properties. Mater. Lett. 2017, 189, 299–302. [Google Scholar] [CrossRef]
  117. Kuzubasoglu, B.A.; Sayar, E.; Bahadir, S.K. Inkjet-Printed CNT/PEDOT:PSS Temperature Sensor on a Textile Substrate for Wearable Intelligent Systems. IEEE Sens. J. 2021, 21, 13090–13097. [Google Scholar] [CrossRef]
  118. Yuan, Y.; Tang, X.; Jiang, L.; Yang, Y.; Zhou, Y.; Dong, Y. Convenient CNT-Paper Gas Sensors Prepared by a Household Inkjet Printer. ACS Omega 2020, 5, 32877–32882. [Google Scholar] [CrossRef]
  119. Platonova, E.; Ponomareva, P.; Lokiaeva, Z.; Pavlov, A.; Nelyub, V.; Polezhaev, A. New Building Blocks for Self-Healing Polymers. Polymers 2022, 14, 5394. [Google Scholar] [CrossRef] [PubMed]
  120. Almutairi, M.D.; Aria, A.I.; Thakur, V.K.; Khan, M.A. Self-Healing Mechanisms for 3D-Printed Polymeric Structures: From Lab to Reality. Polymers 2020, 12, 1534. [Google Scholar] [CrossRef] [PubMed]
  121. Snyder, A.D.; Phillips, Z.J.; Turicek, J.S.; Diesendruck, C.E.; Nakshatrala, K.B.; Patrick, J.F. Prolonged in situ self-healing in structural composites via thermo-reversible entanglement. Nat. Commun. 2022, 13, 6511. [Google Scholar] [CrossRef] [PubMed]
  122. Qamar, I.P.S.; Sottos, N.R.; Trask, R.S. Grand challenges in the design and manufacture of vascular self-healing. Multifunct. Mater. 2020, 3, 013001. [Google Scholar] [CrossRef]
  123. Shields, Y.; De Belie, N.; Jefferson, A.; Van Tittelboom, K. A review of vascular networks for self-healing applications. Smart Mater. Struct. 2021, 30, 063001. [Google Scholar] [CrossRef]
  124. Hansen, C.J. Microvascular-based self-healing materials. In Recent Advances in Smart Self-Healing Polymers and Composites; Elsevier: Amsterdam, The Netherlands, 2022; pp. 141–176. [Google Scholar] [CrossRef]
  125. De Leon, A.C.; Chen, Q.; Palaganas, N.B.; Palaganas, J.O.; Manapat, J.; Advincula, R.C. High performance polymer nanocomposites for additive manufacturing applications. React. Funct. Polym. 2016, 103, 141–155. [Google Scholar] [CrossRef]
  126. Yan, J.; Zhi, G.; Kong, D.; Wang, H.; Xu, T.; Zang, J.; Shen, W.; Xu, J.; Shi, Y.; Dai, S.; et al. 3D printed rGO/CNT microlattice aerogel for a dendrite-free sodium metal anode. J. Mater. Chem. A Mater. 2020, 8, 19843–19854. [Google Scholar] [CrossRef]
  127. Agarwala, S.; Goh, G.L.; Goh, G.D.; Dikshit, V.; Yeong, W.Y. 3D and 4D printing of polymer/CNTs-based conductive composites. In 3D and 4D Printing of Polymer Nanocomposite Materials; Elsevier: Amsterdam, The Netherlands, 2020; pp. 297–324. [Google Scholar] [CrossRef]
  128. Peng, M.; Shi, D.; Sun, Y.; Cheng, J.; Zhao, B.; Xie, Y.; Zhang, J.; Guo, W.; Jia, Z.; Liang, Z.; et al. 3D Printed Mechanically Robust Graphene/CNT Electrodes for Highly Efficient Overall Water Splitting. Adv. Mater. 2020, 32, 23. [Google Scholar] [CrossRef]
  129. Dul, S.; Gutierrez, B.J.A.; Pegoretti, A.; Alvarez-Quintana, J.; Fambri, L. 3D printing of ABS Nanocomposites. Comparison of processing and effects of multi-wall and single-wall carbon nanotubes on thermal, mechanical and electrical properties. J. Mater. Sci. Technol. 2022, 121, 52–66. [Google Scholar] [CrossRef]
  130. Mora, A.; Verma, P.; Kumar, S. Electrical conductivity of CNT/polymer composites: 3D printing, measurements and model-ing. Compos. B Eng. 2020, 183, 107600. [Google Scholar] [CrossRef]
  131. Ding, H.; Barg, S.; Derby, B. Direct 3D printing of graphene using capillary suspensions. Nanoscale 2020, 12, 11440–11447. [Google Scholar] [CrossRef] [PubMed]
  132. Guo, H.; Lv, R.; Bai, S. Recent advances on 3D printing graphene-based composites. Nano Mater. Sci. 2019, 1, 101–115. [Google Scholar] [CrossRef]
  133. Silva, M.; Pinho, I.S.; Covas, J.A.; Alves, N.M.; Paiva, M.C. 3D printing of graphene-based polymeric nanocomposites for biomedical applications. Funct. Compos. Mater. 2021, 2, 8. [Google Scholar] [CrossRef]
  134. Tang, X.; Zhou, H.; Cai, Z.; Cheng, D.; He, P.; Xie, P.; Zhang, D.; Fan, T. Generalized 3D Printing of Graphene-Based Mixed-Dimensional Hybrid Aerogels. ACS Nano 2018, 12, 3502–3511. [Google Scholar] [CrossRef] [PubMed]
  135. Kaya, H.; Arıcı, Ş.; Bulut, O.; Bilgili, F.; Ege, D. CNT incorporation improves the resolution and stability of porous 3D printed PLGA/HA/CNT scaffolds for bone regeneration. Biomed. Mater. 2023, 18, 055028. [Google Scholar] [CrossRef] [PubMed]
  136. Bher, A.; Mayekar, P.C.; Auras, R.A.; Schvezov, C.E. Biodegradation of Biodegradable Polymers in Mesophilic Aerobic Environments. Int. J. Mol. Sci. 2022, 23, 12165. [Google Scholar] [CrossRef]
  137. Le Duigou, A.; Barbé, A.; Guillou, E.; Castro, M. 3D printing of continuous flax fibre reinforced biocomposites for structural applications. Mater. Des. 2019, 180, 107884. [Google Scholar] [CrossRef]
  138. Dai, H.; Dai, W.; Hu, Z.; Zhang, W.; Zhang, G.; Guo, R. Advanced Composites Inspired by Biological Structures and Functions in Nature: Architecture Design, Strengthening Mechanisms, and Mechanical-Functional Responses. Adv. Sci. 2023, 10, 14. [Google Scholar] [CrossRef]
  139. Saroia, J.; Wang, Y.; Wei, Q.; Lei, M.; Li, X.; Guo, Y.; Zhang, K. A review on 3D printed matrix polymer composites: Its potential and future challenges. Int. J. Adv. Manuf. Technol. 2020, 106, 1695–1721. [Google Scholar] [CrossRef]
  140. Liao, J.; Brosse, N.; Pizzi, A.; Hoppe, S.; Zhou, X.; Du, G. Characterization and 3D printability of poly (lactic acid)/acetylated tannin composites. Ind. Crops Prod. 2020, 149, 112320. [Google Scholar] [CrossRef]
  141. Bouzidi, K.; Chaussy, D.; Gandini, A.; Bongiovanni, R.; Beneventi, D. 3D printable fully biomass-based composite using poly(furfuryl alcohol) as binder and cellulose as a filler. Carbohydr. Polym. 2022, 293, 119716. [Google Scholar] [CrossRef] [PubMed]
  142. Tanase-Opedal, M.; Espinosa, E.; Rodríguez, A.; Chinga-Carrasco, G. Lignin: A Biopolymer from Forestry Biomass for Biocomposites and 3D Printing. Materials 2019, 12, 3006. [Google Scholar] [CrossRef] [PubMed]
  143. Dong, J.; Li, M.; Zhou, L.; Lee, S.; Mei, C.; Xu, X.; Wu, Q. The influence of grafted cellulose nanofibers and postextrusion annealing treatment on selected properties of poly(lactic acid) filaments for 3D printing. J. Polym. Sci. B Polym. Phys. 2017, 55, 847–855. [Google Scholar] [CrossRef]
  144. Tekinalp, H.L.; Meng, X.; Lu, Y.; Kunc, V.; Love, L.J.; Peter, W.H.; Ozcan, S. High modulus biocomposites via additive manufacturing: Cellulose nanofibril networks as “microsponges”. Compos. B Eng. 2019, 173, 106817. [Google Scholar] [CrossRef]
  145. Wang, Z.; Xu, J.; Lu, Y.; Hu, L.; Fan, Y.; Ma, J.; Zhou, X. Preparation of 3D printable micro/nanocellulose-polylactic acid (MNC/PLA) composite wire rods with high MNC constitution. Ind. Crops Prod. 2017, 109, 889–896. [Google Scholar] [CrossRef]
  146. Xie, G.; Zhang, Y.; Lin, W. Plasticizer Combinations and Performance of Wood Flour–Poly(Lactic Acid) 3D Printing Filaments. Bioresources 2017, 12, 3. [Google Scholar] [CrossRef]
  147. Xu, W.; Pranovich, A.; Uppstu, P.; Wang, X.; Kronlund, D.; Hemming, J.; Öblom, H.; Moritz, N.; Preis, M.; Sandler, N.; et al. Novel biorenewable composite of wood polysaccharide and polylactic acid for three dimensional printing. Carbohydr. Polym. 2018, 187, 51–58. [Google Scholar] [CrossRef]
  148. Kariz, M.; Sernek, M.; Obućina, M.; Kuzman, M.K. Effect of wood content in FDM filament on properties of 3D printed parts. Mater. Today Commun. 2018, 14, 135–140. [Google Scholar] [CrossRef]
  149. Murphy, C.A.; Collins, M.N. Microcrystalline cellulose reinforced polylactic acid biocomposite filaments for 3D printing. Polym. Compos. 2018, 39, 1311–1320. [Google Scholar] [CrossRef]
  150. Winter, A.; Mundigler, N.; Holzweber, J.; Veigel, S.; Müller, U.; Kovalcik, A.; Gindl-Altmutter, W. Residual wood polymers facilitate compounding of microfibrillated cellulose with poly(lactic acid) for 3D printer filaments. Philos. Trans. R. Soc. A Math. Phys. Eng. Sci. 2018, 376, 20170046. [Google Scholar] [CrossRef] [PubMed]
  151. Le Guen, M.-J.; Hill, S.; Smith, D.; Theobald, B.; Gaugler, E.; Barakat, A.; Mayer-Laigle, C. Influence of Rice Husk and Wood Biomass Properties on the Manufacture of Filaments for Fused Deposition Modeling. Front. Chem. 2019, 7, 735. [Google Scholar] [CrossRef] [PubMed]
  152. Li, L.; Chen, Y.; Yu, T.; Wang, N.; Wang, C.; Wang, H. Preparation of polylactic acid/TEMPO-oxidized bacterial cellulose nanocomposites for 3D printing via Pickering emulsion approach. Compos. Commun. 2019, 16, 162–167. [Google Scholar] [CrossRef]
  153. Lin, W.; Xie, G.; Qiu, Z. Effects of ultraviolet aging on properties of wood flour–poly(lactic acid) 3D printing filaments. Bioresources 2019, 14, 8689–8700. [Google Scholar] [CrossRef]
  154. Liu, L.; Lin, M.; Xu, Z.; Lin, M. Polylactic acid-based wood-plastic 3D printing composite and its properties. Bioresources 2019, 14, 8484–8498. [Google Scholar] [CrossRef]
  155. Mimini, V.; Sykacek, E.; Hashim, S.N.A.S.; Holzweber, J.; Hettegger, H.; Fackler, K.; Potthast, A.; Mundigler, N.; Rosenau, T. Compatibility of Kraft Lignin, Organosolv Lignin and Lignosulfonate with PLA in 3D Printing. J. Wood Chem. Technol. 2019, 39, 14–30. [Google Scholar] [CrossRef]
  156. Xiao, X.; Chevali, V.S.; Song, P.; He, D.; Wang, H. Polylactide/hemp hurd biocomposites as sustainable 3D printing feedstock. Compos. Sci. Technol. 2019, 184, 107887. [Google Scholar] [CrossRef]
  157. Zhao, X.; Tekinalp, H.; Meng, X.; Ker, D.; Benson, B.; Pu, Y.; Ragauskas, A.J.; Wang, Y.; Li, K.; Webb, E.; et al. Poplar as Biofiber Reinforcement in Composites for Large-Scale 3D Printing. ACS Appl. Bio Mater. 2019, 2, 4557–4570. [Google Scholar] [CrossRef]
  158. Liu, H.; He, H.; Peng, X.; Huang, B.; Li, J. Three-dimensional printing of poly(lactic acid) bio-based composites with sugarcane bagasse fiber: Effect of printing orientation on tensile performance. Polym. Adv. Technol. 2019, 30, 910–922. [Google Scholar] [CrossRef]
  159. Bhagia, S.; Lowden, R.R.; Erdman, D., III; Rodriguez, M., Jr.; Haga, B.; Solano, A.I.R.M.; Gallego, N.C.; Pu, Y.; Muchero, W.; Kunc, V.; et al. Tensile properties of 3D-printed wood-filled PLA materials using poplar trees. Appl. Mater. Today 2020, 21, 100832. [Google Scholar] [CrossRef]
  160. Cisneros-López, E.O.; Pal, A.K.; Rodriguez, A.U.; Wu, F.; Misra, M.; Mielewski, D.F.; Kiziltas, A.; Mohanty, A.K. Recycled poly(lactic acid)–based 3D printed sustainable biocomposites: A comparative study with injection molding. Mater. Today Sustain. 2020, 7–8, 100027. [Google Scholar] [CrossRef]
  161. Dong, Y.; Milentis, J.; Pramanik, A. Additive manufacturing of mechanical testing samples based on virgin poly (lactic acid) (PLA) and PLA/wood fibre composites. Adv. Manuf. 2018, 6, 71–82. [Google Scholar] [CrossRef]
  162. Guessasma, S.; Belhabib, S.; Nouri, H. Microstructure and Mechanical Performance of 3D Printed Wood-PLA/PHA Using Fused Deposition Modelling: Effect of Printing Temperature. Polymers 2019, 11, 1778. [Google Scholar] [CrossRef] [PubMed]
  163. Figueroa-Velarde, V.; Diaz-Vidal, T.; Cisneros-López, E.O.; Robledo-Ortiz, J.R.; López-Naranjo, E.J.; Ortega-Gudiño, P.; Rosales-Rivera, L.C. Mechanical and Physicochemical Properties of 3D-Printed Agave Fibers/Poly(lactic) Acid Biocomposites. Materials 2021, 14, 3111. [Google Scholar] [CrossRef] [PubMed]
  164. Shahar, F.S.; Sultan, M.T.H.; Safri, S.N.A.; Jawaid, M.; Talib, A.R.A.; Basri, A.A.; Shah, A.U.M. Physical, thermal and tensile behaviour of 3D printed kenaf/PLA to suggest its usability for ankle–foot orthosis—A preliminary study. Rapid Prototyp. J. 2022, 28, 1573–1588. [Google Scholar] [CrossRef]
  165. Jamadi, A.H.; Razali, N.; Petrů, M.; Taha, M.M.; Muhammad, N.; Ilyas, R.A. Effect of Chemically Treated Kenaf Fibre on Mechanical and Thermal Properties of PLA Composites Prepared through Fused Deposition Modeling (FDM). Polymers 2021, 13, 3299. [Google Scholar] [CrossRef]
  166. Aumnate, C.; Soatthiyanon, N.; Makmoon, T.; Potiyaraj, P. Polylactic acid/kenaf cellulose biocomposite filaments for melt extrusion based-3D printing. Cellulose 2021, 28, 8509–8525. [Google Scholar] [CrossRef]
  167. Yu, W.; Shi, J.; Sun, L.; Lei, W. Effects of Printing Parameters on Properties of FDM 3D Printed Residue of Astragalus/Polylactic Acid Biomass Composites. Molecules 2022, 27, 7373. [Google Scholar] [CrossRef]
  168. Fekete, I.; Ronkay, F.; Lendvai, L. Highly toughened blends of poly(lactic acid) (PLA) and natural rubber (NR) for FDM-based 3D printing applications: The effect of composition and infill pattern. Polym. Test. 2021, 99, 107205. [Google Scholar] [CrossRef]
  169. Depuydt, D.; Balthazar, M.; Hendrickx, K.; Six, W.; Ferraris, E.; Desplentere, F.; Ivens, J.; Vuure, A.W.V. Production and characterization of bamboo and flax fiber reinforced polylactic acid filaments for fused deposition modeling (FDM). Polym. Compos. 2019, 40, 1951–1963. [Google Scholar] [CrossRef]
  170. Dey, A.; Rahman, M.M.; Yodo, N.; Grewell, D. Development of biocomposite filament for fused filament fabrication from soy hulls and soy protein isolate. Mater. Today Commun. 2023, 34, 105316. [Google Scholar] [CrossRef]
  171. Shi, G.; Peng, X.; Zeng, J.; Zhong, L.; Sun, Y.; Yang, W.; Zhong, Y.L.; Zhu, Y.; Zou, R.; Admassie, S.; et al. A Liquid Metal Microdroplets Initialized Hemicellulose Composite for 3D Printing Anode Host in Zn-Ion Battery. Adv. Mater. 2023, 35, 25. [Google Scholar] [CrossRef] [PubMed]
  172. Long, H. Mechanical and thermal properties of bamboo fiber reinforced polypropylene/polylactic acid composites for 3D printing. Polym. Eng. Sci. 2019, 59, 2. [Google Scholar] [CrossRef]
  173. Yu, W.; Dong, L.; Lei, W.; Zhou, Y.; Pu, Y.; Zhang, X. Effects of Rice Straw Powder (RSP) Size and Pretreatment on Properties of FDM 3D-Printed RSP/Poly(lactic acid) Biocomposites. Molecules 2021, 26, 3234. [Google Scholar] [CrossRef] [PubMed]
  174. Ambone, T.; Torris, A.; Shanmuganathan, K. Enhancing the mechanical properties of 3D printed polylactic acid using nanocellulose. Polym. Eng. Sci. 2020, 60, 1842–1855. [Google Scholar] [CrossRef]
  175. Ryu, J.-A.; Lee, J.M.; Eom, T.-J. Comparison of 3D Printer Application and Strength Property Using Polylactic Acid Filaments with Lignin-free and -rich MFC. J. Korea Tech. Assoc. Pulp Pap. Ind. 2019, 51, 68–76. [Google Scholar] [CrossRef]
  176. Yang, T.-C.; Yeh, C.-H. Morphology and Mechanical Properties of 3D Printed Wood Fiber/Polylactic Acid Composite Parts Using Fused Deposition Modeling (FDM): The Effects of Printing Speed. Polymers 2020, 12, 1334. [Google Scholar] [CrossRef]
  177. Rahim, T.N.A.T.; Abdullah, A.M.; Akil, H.M. Recent Developments in Fused Deposition Modeling-Based 3D Printing of Polymers and Their Composites. Polym. Rev. 2019, 59, 589–624. [Google Scholar] [CrossRef]
  178. Taşcıoğlu, E.; Kıtay, Ö.; Keskin, A.Ö.; Kaynak, Y. Effect of printing parameters and post-process on surface roughness and dimensional deviation of PLA parts fabricated by extrusion-based 3D printing. J. Braz. Soc. Mech. Sci. Eng. 2022, 44, 139. [Google Scholar] [CrossRef]
  179. Fico, D.; Rizzo, D.; Casciaro, R.; Corcione, C.E. A Review of Polymer-Based Materials for Fused Filament Fabrication (FFF): Focus on Sustainability and Recycled Materials. Polymers 2022, 14, 465. [Google Scholar] [CrossRef] [PubMed]
  180. Cano-Vicent, A.; Tambuwala, M.M.S.; Hassan, S.; Barh, D.; Aljabali, A.A.A.; Birkett, M.; Arjunan, A.; Serrano-Aroca, Á. Fused deposition modelling: Current status, methodology, applications and future prospects. Addit. Manuf. 2021, 47, 102378. [Google Scholar] [CrossRef]
  181. Baechle-Clayton, M.; Loos, E.; Taheri, M.; Taheri, H. Failures and Flaws in Fused Deposition Modeling (FDM) Additively Manufactured Polymers and Composites. J. Compos. Sci. 2022, 6, 202. [Google Scholar] [CrossRef]
  182. Müller, M.; Jirků, P.; Šleger, V.; Mishra, R.K.; Hromasová, M.; Novotný, J. Effect of Infill Density in FDM 3D Printing on Low-Cycle Stress of Bamboo-Filled PLA-Based Material. Polymers 2022, 14, 4930. [Google Scholar] [CrossRef] [PubMed]
  183. Yu, W.; Dong, L.; Lei, W.; Shi, J. Rice straw powder/polylactic acid biocomposites for three-dimensional printing. Adv. Compos. Lett. 2020, 29, 2633366X2096736. [Google Scholar] [CrossRef]
  184. Zheng, L.; Liu, J.; Liu, R.; Xing, Y.; Jiang, H. 3D printing performance of gels from wheat starch, flour and whole meal. Food Chem. 2021, 356, 129546. [Google Scholar] [CrossRef] [PubMed]
  185. Travitzky, N.; Windsheimer, H.; Fey, T.; Greil, P. Preceramic Paper-Derived Ceramics. J. Am. Ceram. Soc. 2008, 91, 3477–3492. [Google Scholar] [CrossRef]
  186. Rosenthal, M.; Henneberger, C.; Gutkes, A.; Bues, C.-T. Liquid Deposition Modeling: A promising approach for 3D printing of wood. Eur. J. Wood Wood Prod. 2018, 76, 797–799. [Google Scholar] [CrossRef]
  187. Rosa, R.P.; Rosace, G.; Arrigo, R.; Malucelli, G. Preparation and characterization of a fully biobased resin system for 3d-printing, suitable for replacing fossil-based acrylates. J. Polym. Res. 2023, 30, 139. [Google Scholar] [CrossRef]
  188. Sutton, J.T.; Rajan, K.; Harper, D.P.; Chmely, S.C. Lignin-Containing Photoactive Resins for 3D Printing by Stereolithography. ACS Appl. Mater. Interfaces 2018, 10, 36456–36463. [Google Scholar] [CrossRef]
  189. Zhang, Y.; Fang, J.; Li, J.; Guo, Y.; Wang, Q. The Effect of Carbon Nanotubes on the Mechanical Properties of Wood Plastic Composites by Selective Laser Sintering. Polymers 2017, 9, 728. [Google Scholar] [CrossRef] [PubMed]
  190. Choe, S.; Kim, Y.; Won, Y.; Myung, J. Bridging Three Gaps in Biodegradable Plastics: Misconceptions and Truths About Biodegradation. Front. Chem. 2021, 9, 671750. [Google Scholar] [CrossRef] [PubMed]
  191. ISO 18830:2016; Plastics Determination of Aerobic Biodegradation of Non-Floating Plastic Materials in a Seawater/Sandy Sediment Interface Method by Measuring the Oxygen Demand in Closed Respirometer. International Organization for Standardization: Geneva, Switzerland, 2016.
  192. ISO 19679:2020; Plastics—Determination of Aerobic Biodegradation of Non-Floating Plastic Materials in a Seawater/Sediment Interface—Method by Analysis of Evolved Carbon Dioxide. International Organization for Standardization: Geneva, Switzerland, 2020.
  193. Pires, J.R.A.; Souza, V.G.L.; Fuciños, P.; Pastrana, L.; Fernando, A.L. Methodologies to Assess the Biodegradability of Bio-Based Polymers—Current Knowledge and Existing Gaps. Polymers 2022, 14, 1359. [Google Scholar] [CrossRef] [PubMed]
  194. Haque, A.N.M.A.; Naebe, M. Material Extrusion of Wool Waste/Polycaprolactone with Improved Tensile Strength and Biodegradation. Polymers 2023, 15, 3439. [Google Scholar] [CrossRef] [PubMed]
  195. ISO 10993-13:2010; Biological Evaluation of Medical Devices Part 13: Identification and Quantification of Degradation Products from Polymeric Medical Devices. International Organization for Standardization: Geneva, Switzerland, 2010.
  196. Wang, S.; Xing, Q. Preparation and in vitro biocompatibility of PBAT and chitosan composites for novel biodegradable cardiac occluders. e-Polymers 2022, 22, 705–718. [Google Scholar] [CrossRef]
  197. Karimipour-Fard, P.; Pop-Iliev, R.; Jones-Taggart, H.; Rizvi, G. Design of 3D scaffold geometries for optimal biodegradation of poly(lactic acid)-based bone tissue. AIP Conf. Proc. 2020, 2205, 020062. [Google Scholar] [CrossRef]
  198. Hedayati, S.K.; Behravesh, A.H.; Hasannia, S.; Bagheri Saed, A.; Akhoundi, B. 3D printed PCL scaffold reinforced with continuous biodegradable fiber yarn: A study on mechanical and cell viability properties. Polym. Test. 2020, 83, 106347. [Google Scholar] [CrossRef]
  199. Ghosh Dastidar, A.; Clarke, S.A.; Larrañeta, E.; Buchanan, F.; Manda, K. In Vitro Degradation of 3D-Printed Poly(L-lactide-co-glycolic acid) Scaffolds for Tissue Engineering Applications. Polymers 2023, 15, 3714. [Google Scholar] [CrossRef]
  200. Ausejo, J.G.; Rydz, J.; Musioł, M.; Sikorska, W.; Sobota, M.; Włodarczyk, J.; Adamus, G.; Janeczek, H.; Kwiecień, I.; Hercog, A.; et al. A comparative study of three-dimensional printing directions: The degradation and toxicological profile of a PLA/PHA blend. Polym. Degrad. Stab. 2018, 152, 191–207. [Google Scholar] [CrossRef]
  201. Choe, S.; Kim, Y.; Park, G.; Lee, D.H.; Park, J.; Mossisa, A.T.; Lee, S.; Myung, J. Biodegradation of 3D-Printed Biodegradable/Non-biodegradable Plastic Blends. ACS Appl. Polym. Mater. 2022, 4, 5077–5090. [Google Scholar] [CrossRef]
  202. BS EN 1899-2:1998; Water Quality. Determination of Biochemical Oxygen Demand after n Days (BODn) Method for Undiluted Samples. International Organization for Standardization: London, UK, 1998.
  203. Acharya, A.; Puri, R.; Giri, J.; Malla, K.P.; Khatiwada, L.N.; Sharma, K.P.; Maruyama, T.; Adhikari, R. Preparation of Hydroxyapatite from Buffalo Bone and its Biodegradable Nanocomposite with Poly(Butylene Adipate-co-Terephthalate). Macromol. Symp. 2023, 408, 2200169. [Google Scholar] [CrossRef]
  204. ISO 13781:2017; Implants for Surgery Homopolymers, Copolymers and Blends on Poly(Lactide) In Vitro Degradation Testing. International Organization for Standardization: Geneva, Switzerland, 2017.
  205. Balogová, A.F.; Trebuňová, M.; Ižaríková, G.; Kaščák, Ľ.; Mitrík, L.; Klímová, J.; Feranc, J.; Modrák, M.; Hudák, R.; Živčák, J. In Vitro Degradation of Specimens Produced from PLA/PHB by Additive Manufacturing in Simulated Conditions. Polymers 2021, 13, 1542. [Google Scholar] [CrossRef] [PubMed]
  206. Ni, Z.; Shi, J.; Li, M.; Lei, W.; Yu, W. FDM 3D Printing and Soil-Burial-Degradation Behaviors of Residue of Astragalus Particles/Thermoplastic Starch/Poly(lactic acid) Biocomposites. Polymers 2023, 15, 2382. [Google Scholar] [CrossRef] [PubMed]
  207. Lee, D.; Sun, Y.; Youe, W.J.; Gwon, J.; Cheng, H.N.; Wu, Q. 3D-printed wood-polylactic acid-thermoplastic starch composites: Performance features in relation to biodegradation treatment. J. Appl. Polym. Sci. 2021, 138, 50914. [Google Scholar] [CrossRef]
  208. Tsou, C.-H.; Yao, W.-H.; Wu, C.-S.; Tsou, C.-Y.; Hung, W.-S.; Chen, J.-C.; Guo, J.; Yuan, S.; Wen, E.; Wang, R.-Y.; et al. Preparation and characterization of renewable composites from Polylactide and Rice husk for 3D printing applications. J. Polym. Res. 2019, 26, 227. [Google Scholar] [CrossRef]
  209. Sekar, V.; Putra, A.; Palaniyappan, S.; Eh Noum, S.Y.; Sivanesan, S.; Jiun, Y.L. Additive manufactured acoustic absorbers made of wood-fiber composites with modified infill patterns. Wood Mater. Sci. Eng. 2023. [Google Scholar] [CrossRef]
  210. Harris, M.; Harris, M.; Mohsin, H.; Potgieter, J.; Ishfaq, K.; Archer, R.; Chen, Q.; De Silva, K.; Le Guen, M.-J.; Wilson, R.; et al. Partial Biodegradable Blend with High Stability against Biodegradation for Fused Deposition Modeling. Polymers 2022, 14, 1541. [Google Scholar] [CrossRef]
  211. Sekar, V.; Palaniyappan, S.; Noum, S.Y.E.; Putra, A.; Sivanesan, S.; Sheng, D.D.C.V. Acoustic absorbers made of wood fiber composites developed by compression molding and additive manufacturing. Wood Res. 2023, 68, 68–82. [Google Scholar] [CrossRef]
  212. Rydz, J.; Sikorska, W.; Musioł, M.; Janeczek, H.; Włodarczyk, J.; Misiurska-Marczak, M.; Łęczycka, J.; Kowalczuk, M. 3D-Printed Polyester-Based Prototypes for Cosmetic Applications—Future Directions at the Forensic Engineering of Advanced Polymeric Materials. Materials 2019, 12, 6. [Google Scholar] [CrossRef]
  213. Seggiani, M.; Altieri, R.; Puccini, M.; Stefanelli, E.; Esposito, A.; Castellani, F.; Stanzione, V.; Vitolo, S. Polycaprolactone-collagen hydrolysate thermoplastic blends: Processability and biodegradability/compostability. Polym. Degrad. Stab. 2018, 150, 13–24. [Google Scholar] [CrossRef]
  214. Dey, A.; Rahman, M.M.; Gupta, A.; Yodo, N.; Lee, C.W. A Performance Study on 3D-Printed Bioplastic Pots from Soybean By-Products. Sustainability 2023, 15, 10535. [Google Scholar] [CrossRef]
  215. ASTM D5338-15; Standard Test Method for Determining Aerobic Biodegradation of Plastic MaterialsUnder Controlled Composting Conditions. ASTM International: West Conshohocken, PA, USA, 2021.
  216. PN-EN-ISO-14852:2007; Oznaczanie Całkowitej Biodegradacji Tlenowej Materiałów Polimerowych w Środowisku Wodnym|Metoda Oznaczania Wydzielonego Ditlenku Węgla, Genplast. Polish Committee for Standardization: Warsaw, Poland, 2007.
  217. ASTM D6400; Standard Specification for Labeling of Plastics Designed to be Aerobically Composted in Municipal or Industrial Facilities. ASTM International: West Conshohocken, PA, USA, 2023.
  218. PN EN 14806:2010; Packaging—Preliminary Evaluation of the Disintegration of Packaging Materials under Simulated Composting Conditions in a Laboratory Scale Test. Polish Committee for Standardization: Warsaw, Poland, 2010.
  219. ISO 14045:2012(en); Environmental Management—Eco-Efficiency Assessment of Product Systems—Principles, Requirements and Guidelines. International Organization for Standardization: Geneva, Switzerland, 2012.
  220. PN-EN 13432:2002; Packaging Requirements for Packaging Suitable for Recovery through Composting and Biodegradation Testing Program and Evaluation Criteria for Final Approval of Packaging. Polish Committee for Standardization: Warsaw, Poland, 2002.
  221. Uribe-Echeverría, T.; Beiras, R. Acute toxicity of bioplastic leachates to Paracentrotus lividus sea urchin larvae. Mar. Environ. Res. 2022, 176, 105605. [Google Scholar] [CrossRef]
Figure 1. Number of publications from 2014–2023 containing selected methodology keywords (biodegradation AND (3D print) AND ((polylactic acid) OR PLA) OR (polyhydroxyalkanoate OR PHA) OR ((polybutylene succinate) OR PBS) OR ((poly lactic-co-glycolic acid) OR PLGA) OR ((polybutylene adipate terephthalate) OR PBAT) OR (polycaprolactone OR PCL) OR starch).
Figure 1. Number of publications from 2014–2023 containing selected methodology keywords (biodegradation AND (3D print) AND ((polylactic acid) OR PLA) OR (polyhydroxyalkanoate OR PHA) OR ((polybutylene succinate) OR PBS) OR ((poly lactic-co-glycolic acid) OR PLGA) OR ((polybutylene adipate terephthalate) OR PBAT) OR (polycaprolactone OR PCL) OR starch).
Materials 16 07531 g001
Figure 2. Share of specific polymers in search results selected methodology keywords (biodegradation AND (3D print) AND ((polylactic acid) OR PLA) OR (polyhydroxyalkanoate OR PHA) OR ((polybutylene succinate) OR PBS) OR ((poly lactic-co-glycolic acid) OR PLGA) OR ((polybutylene adipate terephthalate) OR PBAT) OR (polycaprolactone OR PCL) OR starch).
Figure 2. Share of specific polymers in search results selected methodology keywords (biodegradation AND (3D print) AND ((polylactic acid) OR PLA) OR (polyhydroxyalkanoate OR PHA) OR ((polybutylene succinate) OR PBS) OR ((poly lactic-co-glycolic acid) OR PLGA) OR ((polybutylene adipate terephthalate) OR PBAT) OR (polycaprolactone OR PCL) OR starch).
Materials 16 07531 g002
Figure 3. Biodegradation mechanisms (created with Biorender.com). Based on [5].
Figure 3. Biodegradation mechanisms (created with Biorender.com). Based on [5].
Materials 16 07531 g003
Figure 4. Various environments and methods to evaluate biodegradability (created with Biorender.com). Based on [5].
Figure 4. Various environments and methods to evaluate biodegradability (created with Biorender.com). Based on [5].
Materials 16 07531 g004
Table 1. Functional additive-reinforced polymer composites produced using AM technology.
Table 1. Functional additive-reinforced polymer composites produced using AM technology.
3D Printing MethodType of MaterialsReferences
FDMCopper/ABS, iron/ABSNikzad et al., (2011) [15]
Hwang et al., (2015) [17]
Wood/PLAAyrilmis et al., (2019) [18]
Al and Al2O3/Nylon-6Boparai et al., (2015) [19]
BaTiO3/ABSCastles et al., (2016) [20]
Tungsten/PCShemelya et al.(2015) [21]
TPE/ABSPerez ART et al., (2014) [22]
Short glass fiber/ABSZhong et al., (2001) [23]
Short carbon fiber/ABTekinalp et al., (2014) [24]
Glass fiber/PPNing et al., (2015) [25]
Microspheres/polywaxCarneiro et al., (2015) [26]
VGCFs/ABSWang et al., (2016) [27]
SWNTs/ABSShofner et al., (2003) [28]
Recycled wood fibers/PLA and PHA matrix carbon fibers/PLA, natural jute fibers/PLALe Duigou et al., (2016) [29]
Matsuzaki et al., (2016) [30]
Continuous carbon fiber/PLALi et al., (2016) [31]
Carbon fibers/ABSNakagawa et al., (2017) [32]
Continuous carbon fiber/ABS/resinZhong et al., (2001) [33]
Montmorillonite/ABSWeng et al., (2016) [34]
Graphene/ABSWei et al., (2015) [35]
poly epsilon-caprolactone (PCL)Zein et al., (2002) [36]
Martin et al. [37]
DLPAlumina/UV-sensitive resinKokkinis et al., (2015) [38]
Direct writing with magnetic assistanceAlumina/polyurethane acrylateCompton et al., (2014) [39]
Direct writeShort carbon fiber/SiC whisker/epoxyVan Der Klift et al., (2016) [40]
DDMContinuous carbon fiber/nylonYan et al., (2011) [41]
SLSPA12+nanokrzemionkaChung et al., (2006) [42]
Glass bead/Nylon-11Goodridge et al., (2011) [43]
Carbon nanofibre-polyamide-12Lin et al., (2015) [44]
Graphene oxide/photopolymerYugang et al., (2011) [45]
TiO2/epoxy acrylateKim et al., (2014) [46]
BaTiO3/PEGDAZhang et al., (2018) [47]
CNT/acrylic esterAthreya et al., (2010) [48]
Carbon black/nylon-12Zheng et al., (2006) [49]
Al2O3/polystyreneKim et al., (2013) [50]
Cont. carbon-TiO2/nylon-12 and graphite/nylon-12Lin et al., (2014) [51]
Graphene oxide (GO)/iron (Fe)Kurimoto et al., (2015) [52]
SLAAl2O3/UV-cured resinKalsoom et al., (2016) [53]
Diamond microparticle/acrylate resinsHector et al., (2006) [54]
CNT/epoxyZanchetta et al., (2016) [55]
Silicon oxycarbide (SiOC) (PDCs)Suwanprateeb et al., (2006) [56]
Starch-based polymer powders (starch/cellulose fiber/sucrose
sugar/maltodextrin)
Guo et al., (2015) [57]
Solvent-cast direct writingCNT/PLAKrivec et al., (2017) [58]
Inkjet printingAg/photopolymerShao et al., (2016) [59]
CSi-Mg/TCPWu et al., (2011) [60]
MBG powder (Si/Ca/P)/PVABergmann et al., (2010) [61]
Bioactive glass/β-TCPLam et al., (2002) [62]
PLP (3DP)Starch-based polymer powders
(cornstarch/dextran/gelatin)
Zhou et al., (2018) [63]
HA/CaSO4 powder with PCL infiltrationVaezi et al., (2011) [64]
Powder (ZP102)/binder (Zb56)Glasschroeder et al., (2015) [65]
PMMA/screw nuts and PMMA/carbon fibersHui et al., (2018) [66]
LSnHA/PA12Schwentenwein et al., (2015) [67]
LCMAlumina ceramicsNikzad et al., (2011) [15]
Hwang et al., (2015) [17]
Table 2. Overview of 3D-printed multifunctional composites.
Table 2. Overview of 3D-printed multifunctional composites.
Property Type3D Printing MethodAdditional MaterialIntentionsApplicationReference
Thermal propertiesFDMBoron nitrideDispersion qualityHeat exchangersQuill et al. [69]
Liu et al. [70]
Belaid et al. [71]
Su et al. [72]
Peng et al. [73]
FEAMSynthetic microdiamondsPerformanceHeat sinksKowalewska et al. [74]
Wang et al. [75]
Bogdanov et al. [76]
Yaragatti et al. [77]
Conductive propertiesFDMCNTViscosityElectrical conductorsJariwala et al. [78]
Ghoshal [79]
Gnanasekaran et al. [80]
Yang et al. [81]
Lage-Rivera et al. [82]
Omar et al. [83]
DIWGrapheneDispersion qualitySelf-sensing compositesMarconi et al. [84]
Martinez et al. [85]
Nassar et al. [86]
Tandel et al. [87]
Haney et al. [88]
Shao et al. [89]
DLPGOPercolation threshold Lin et al. [44]
Tilve-Martinez et al. [90]
Ajiteru et al. [91]
Zheng et al. [92]
Embedded circuitryFDMSilver particlesSintering temperatureElectrical devicesKidalov et al. [93]
Flores et al. [94]
Bressan et al. [95]
Calamak et al. [96]
InkjetCopper particlesMultiprocessingPhotovoltaicsRaut et al. [97]
Li et al. [98]
Kim [99]
Beedasy et al. [100]
Zareei et al. [101]
Magnetic propertiesFDMIron particlesViscosityMagnetic sensorsZhang et al. [102]
Afshari et al. [103]
MnAlC particlesDispersion qualityEMIf shieldsBekas et al. [7,104]
Ehrmann et al. [105]
Wang et al. [106]
Vucemilovic et al. [107]
SensingFDMSilver particlesRepeatabilityDamage detectionLi et al. [108]
Khosravani et al. [109]
Omar et al. [83]
Li et al. [110]
Nyabadza et al. [111]
Liu et al. [112]
TEAMCarbon blackAccuracyStructural healthMonteiro et al. [113]
Zhai et al. [114]
Xia et al. [115]
InkjetCNTPerformanceMonitoringAlshammari et al. [116]
Kuzubasoglu et al. [117]
Yuan et al. [118]
Self-healingFDMRe-mendable polymerCapsule developmentAutonomous structuresPlatonova et al. [119]
Almutairi et al. [120]
Snyder et al. [121]
DIW Vascule development Qamar et al. [122]
Shields et al. [123]
Hansen [124]
Table 3. Thermoplastics filled with plant-based materials and manufactured using AM technology.
Table 3. Thermoplastics filled with plant-based materials and manufactured using AM technology.
3D
Printing
Method
FibersReferences
FDMCelluloseDong et al. [143]
Tekinalp et al. [144]
Microcellulose and PEG 6000Wang et al. [145]
Poplar/glycerol/tributyl citrateXie et al. [146]
Galactomannan(GM) from spruce thermomechanical pulpXu et al. [147]
BeechwoodKariz et al. [148]
Microcrystalline celluloseMurphy et al. [149]
Native and partially delignified fibrillated beechwoodWinter et al. [150]
Rice husk flour, pine wood flourLe Guen et al. [151]
TEMPO-oxidized bacterial celluloseChen et al. [152]
Poplar wood flour + tributyl citrateLin et al. [153]
Pulp, wood, or kraft lignin < 300 meshLiu et al. [154]
Pine kraft lignin, beech organosolv lignin, or beech lignosulfonateMimini et al. [155]
PBAT + hemp + EGMA (Lotader AX8900) + lubricant, antioxidant and anti-hydrolysis agentXiao et al. [156]
PoplarZhao et al. [157]
Alkaline spruce ligninTanase-Opedal et al. [142]
Sugarcane bagasse and cellulose extracted from bagasseLiu et al. [158]
Ball-milled poplarBhagia et al. [159]
Acetylated tanninLiao et al. [140]
Recycled—PLA + microcrystalline cellulose and Joncryl chain extenderCisneros-López et al. [160]
PHA + wood (commercial filament)Le Duigou et al. [29]
Cellulose (silanized) + PEG6000Wang et al. [145]
Poplar + glycerol + tributyl citrateXie et al. [146]
GalactomannanPranovich et al. [147]
WoodDong et al. [161]
BeechwoodKariz et al. [148]
1% native and partially delignified fibrillated beechwoodWinter et al. [150]
PLA/PHA + pinewoodGuessasma et al. [162]
Rice husk flour or pine wood flourLe Guen et al. [151]
Pulp, wood, or lignin silanized with KH550 silicone oilLiu et al. [158]
Pine kraft lignin, beech organosolv lignin, or beech lignosulfonate Mimini et al. [155]
PLA + PBAT (2003F) + hemp + EGMA (Lotader AX8900 + lubricant,
antioxidant and anti-hydrolysis agent
Xiao et al. [156]
Alkali spruce lignin Tanase-Opedal et al. [142]
Sugarcane bagasse or cellulose extracted from bagasse Liu et al. [158]
Acetylated mimosa tanninsLiao et al. [140]
Agave fibersFigueroa et al. [163]
KenafShahar et al. [164]
Jamadi et al. [165]
Aumnate et al. [166]
Kenaf celluloseLiu et al. [158]
AstragalusYu et al. [167]
Natural rubberFekete et al. [168]
Bamboo and flax fiberDepuydt et al. [169]
Wood-flour-filled fiberTao et al. [47]
Soy hulls and soy proteinDey et al. [170]
Hemicellulose compositeShi et al. [171]
Bamboo compounded fiberLong et al. [172]
Compound of wood with plasticKariz et al. [148]
Compound of straw with plasticYu et al. [173]
Compound of celluloseAmbone et al. [174]
Lignin with plasticRyu et al. [175]
Wood plastic wireYang et al. [176]
Wood plastic compositeLiu et al. [154],
Rahim et al. [177]
Tascioglu et al. [178],
Fico et al. [179],
Cano-Vicent et al. [180],
Baechle-Clayton et al. [181]
Bamboo woodMuller et al. [182]
StrawYu et al. [183]
WheatZheng et al. [184]
CornPaggi et al. [68]
GalactoglucomannanXu et al. [147]
PaperTravitzky et al. [185]
Wood chipsRosenthal et al. [186]
SLAEpoxy acrylate soybean oil (AESO)Rosa et al. [187]
Lignin-based photosensitive resinsSutton et al. [188]
SLSWood plastic pelletsZhang et al. [189]
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.

Share and Cite

MDPI and ACS Style

Anwajler, B.; Witek-Krowiak, A. Three-Dimensional Printing of Multifunctional Composites: Fabrication, Applications, and Biodegradability Assessment. Materials 2023, 16, 7531. https://doi.org/10.3390/ma16247531

AMA Style

Anwajler B, Witek-Krowiak A. Three-Dimensional Printing of Multifunctional Composites: Fabrication, Applications, and Biodegradability Assessment. Materials. 2023; 16(24):7531. https://doi.org/10.3390/ma16247531

Chicago/Turabian Style

Anwajler, Beata, and Anna Witek-Krowiak. 2023. "Three-Dimensional Printing of Multifunctional Composites: Fabrication, Applications, and Biodegradability Assessment" Materials 16, no. 24: 7531. https://doi.org/10.3390/ma16247531

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop