Mechanical and Environmental Assessment of Lathe Waste as an Addiction to Concrete Compared to the Use of Commercial Fibres
Abstract
:1. Introduction
2. Methods Applied
2.1. Raw Materials
2.1.1. Cement
2.1.2. Aggregates
2.1.3. Water
2.1.4. Fibres
Low Carbon Steel Fibres
Modified Polyolefins Fibres
Glass Fibres
Lathe Waste Fibres
2.1.5. Fibres Dosages
2.1.6. Samples Assessed
2.2. Mechanical Criterion
2.3. Life Cycle Analysis
2.3.1. Scope and Goals
2.3.2. Functional Unit
2.3.3. System Boundary
2.3.4. Life Cycle Inventory (LCI)
2.3.5. Life Cycle Impact Assessment
3. Results and Discussion
3.1. Mechanical Results
3.1.1. Compression Test Results
3.1.2. Flexural Test Results
3.2. Environmental Results
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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CEM II/A-L 42.5R | |||
---|---|---|---|
Regulation | Standard | ||
Components | Clinker (%) | 80–94 | 88 |
Limestone (L) (%) | 6–20 | 12 | |
Pozzolana (P) (%) | - | - | |
Fly ash (V) (%) | - | - | |
Steel slag (S) (%) | - | - | |
Setting regulator, gypsum (%) | - | 4 | |
Chemical | Chemical sulfur trioxide (SO3) (%) | 4 max | 3.1 |
Chlorides (Cl™) (%) | 0.10 max | 0.01 | |
Loss on ignition (%) | - | - | |
Insoluble residue (%) | - | - | |
Physical | Blaine specific surface (cm2/g) | - | 4.300 |
Le Chatelier expansion (mm) | 10 max | 0 | |
Setting start time (min) | 60 min | 135 | |
Final setting time (min) | - | 190 | |
Mechanical | Compression day 1 (MPa) | - | 20 |
Compression day 2 (MPa) | - | 32 | |
Compression day 7 (MPa) | - | - | |
Compression day 28 (MPa) | 42.5–62.5 | 53 |
Variable | Standard | Limits | Results |
---|---|---|---|
pH | UNE 83952 [22] | ≥5 | 8.2 (g/L) |
Sulphates | UNE 83956 [23] | ≤1 | 0.272 (g/L) |
Chloride Ion | UNE 83958 [24] | ≤1 Prestressed | 0.064 (g/L) |
≤2 Reinforced | |||
Carbohydrates | UNE 83959 [25] | 0 | 0 (g/L) |
Oil and grease | UNE 83960 [26] | ≤15 | 0 (g/L) |
Specific Properties | Steel Fibres | Modified Polyolefins Fibres | Glass Fibres 12 mm | Glass Fibres 36 mm | Lathe Waste Fibres |
---|---|---|---|---|---|
Diameter | 0.75 mm ± 10% | 1.00 mm | 0.020 mm | 0.020 mm | - |
Section | 0.441 mm2 | 0.023 mm2 | 3.14 × 10−4 mm2 | 3.14 × 10−4 mm2 | 0.3~1.5 mm2 |
Length | 35 mm ± 10% | 46 mm ± 5% | 12 mm | 36 mm | 10~70 mm |
Tensile strength | 1200 MPa ± 15% | 400 MPa ± 7.5% | 1650 MPa | 1650 MPa | 360 MPa |
Density | 7 g/cm3 | 0.91 g/cm3 | 2.679 g/cm3 | 2.679 g/cm3 | 7.85 g/cm3 |
Amount of Fibres per m3 Concrete (kg/m3) | |||||
---|---|---|---|---|---|
Dosage | Steel | Glass 12 mm | Glass 36 mm | Polyolefins | Lathe Waste |
Minimum | 5.39 | 2.83 | 2.83 | 2.78 | 15.00 |
Medium | 9.31 | 4.90 | 4.90 | 4.81 | 30.00 |
Maximum | 14.84 | 7.80 | 7.80 | 7.66 | 45.00 |
Sample | w/c | Water (kg) | Cement (kg) | Fine Aggregate (kg) | Coarse Aggregate 6/12 mm (kg) | Coarse Aggregate 11/22 mm (kg) | Steel (kg) | Glass_12 (kg) | Glass_36 (kg) | Polyolefins (kg) | Lathe Waste (kg) |
---|---|---|---|---|---|---|---|---|---|---|---|
S_REF | 0.55 | 4.95 | 9.00 | 27.00 | 13.5 | 13.5 | - | - | - | - | - |
S_MIN | 0.162 | 0.085 | 0.085 | 0.083 | 0.450 | ||||||
S_MED | 0.279 | 0.147 | 0.147 | 0.144 | 0.900 | ||||||
S_MAX | 0.445 | 0.234 | 0.234 | 0.230 | 1.50 |
Sample | w/c | Water (kg) | Cement (kg) | Fine Aggregate (kg) | Coarse Aggregate 6/12 mm (kg) | Coarse Aggregate 11/22 mm (kg) | Steel (kg) | Glass_12 (kg) | Glass_36 (kg) | Polyolefin (kg) | Lathe Waste (kg) |
---|---|---|---|---|---|---|---|---|---|---|---|
S_REF | 0.55 | 165 | 300 | 900 | 450 | 450 | - | - | - | - | - |
S_MIN | 5.39 | 2.83 | 2.83 | 2.78 | 15 | ||||||
S_MED | 9.31 | 4.90 | 4.90 | 4.81 | 30 | ||||||
S_MAX | 14.84 | 7.80 | 7.80 | 7.66 | 45 |
Impact Categories | Unit |
---|---|
Acidification | kg SO2 eq |
Eutrophication | kg PO4 eq |
Global Warming Potential (GWP) | kg CO2 eq |
Photochemical oxidation | kg NMVOC |
Abiotic depletion elements | kg Sb eq |
Abiotic depletion, fossil fuels (ADFF) | MJ |
Water scarcity | m3 eq |
Ozone layer depletion | kg CFC-11eq |
Dosage | CR | CFS | CFG_12 | CFG_36 | CFP | CFLW | |
---|---|---|---|---|---|---|---|
Standard deviation σ (MPa) | Minimum | 0.81 | 1.08 | 0.96 | 1.79 | 0.44 | 0.31 |
Medium | 0.81 | 1.51 | 0.67 | 0.58 | 0.35 | 1.67 | |
Maximum | 0.81 | 1.12 | 0.79 | 1.07 | 1.12 | 0.31 | |
Average | 0.81 | 1.23 | 0.81 | 1.45 | 0.64 | 0.76 |
Dosage | CR | CFS | CFG_12 | CFG_36 | CFP | CFLW | |
---|---|---|---|---|---|---|---|
Standard deviation σ (MPa) | Minimum | 0.67 | 0.21 | 0.26 | 0.22 | 0.10 | 0.21 |
Medium | 0.67 | 0.09 | 0.33 | 0.15 | 0.12 | 0.12 | |
Maximum | 0.67 | 0.18 | 0.31 | 0.22 | 0.24 | 0.08 | |
Average | 0.67 | 0.16 | 0.30 | 0.19 | 0.46 | 0.41 |
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Los Santos-Ortega, J.; Fraile-García, E.; Ferreiro-Cabello, J.; González-González, C. Mechanical and Environmental Assessment of Lathe Waste as an Addiction to Concrete Compared to the Use of Commercial Fibres. Materials 2023, 16, 5740. https://doi.org/10.3390/ma16175740
Los Santos-Ortega J, Fraile-García E, Ferreiro-Cabello J, González-González C. Mechanical and Environmental Assessment of Lathe Waste as an Addiction to Concrete Compared to the Use of Commercial Fibres. Materials. 2023; 16(17):5740. https://doi.org/10.3390/ma16175740
Chicago/Turabian StyleLos Santos-Ortega, Jorge, Esteban Fraile-García, Javier Ferreiro-Cabello, and Carlos González-González. 2023. "Mechanical and Environmental Assessment of Lathe Waste as an Addiction to Concrete Compared to the Use of Commercial Fibres" Materials 16, no. 17: 5740. https://doi.org/10.3390/ma16175740