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Article

Influence of Structural Characterization of C3S-C3A Paste under Sulfate Attack

1
Poly ChangDa Engineering Co., Ltd., Guangzhou 511431, China
2
Advanced Building Materials Key Laboratory of Anhui Province, School of Material Science and Chemical Engineering, Anhui Jianzhu University, Hefei 230022, China
3
State Key Laboratory of Silicate Materials for Architectures, Wuhan University of Technology, Wuhan 430070, China
*
Authors to whom correspondence should be addressed.
Materials 2023, 16(1), 77; https://doi.org/10.3390/ma16010077
Submission received: 22 November 2022 / Revised: 17 December 2022 / Accepted: 19 December 2022 / Published: 21 December 2022
(This article belongs to the Special Issue Multi-Scale Structural Characterization of Cement-Based Composites)

Abstract

:
The durability of C3S-C3A paste with varied C3A content (0%, 5%, 10%, and 20%) against sulfate attack at various attack ages (3 d, 7 d, 28 d, and 180 d) was investigated in this study through the examinations of corrosion product composition, Ca/Si and Al/Si of calcium-(aluminum)-silicate-hydrate (C-(A)-S-H) gel, formation and evolution of microstructure, migration and transformation of Al containing phase products, and pore structure. The results indicated that sulfate attack can promote the hydration reaction in C3S-C3A paste, thus accelerating the production of C-(A)-S-H gel in the paste. With the increase of C3A content, the acceleration effect becomes more significant. In addition, sulfate attack led to the dealumination and decalcification of C-(A)-S-H gel, resulting in the reduction of the gelling power of C-(A)-S-H gel. The degree of dealumination and decalcification of C-(A)-S-H gel increases with the increase of C3A content. At the same time, free Al and Ca promote the formation of expansive products such as ettringite and gypsum. Finally, under the action of sulfate, the pore characterization of C3S-C3A paste deteriorated, showing a decrease in specific surface area, cumulative pore volume and average pore diameter.

1. Introduction

With the development of offshore engineering, more and more building structures have to consider the impact of erosion media. As a widely existing erosion medium in practical engineering applications, the research on the damage of sulfate ions to concrete structures has received extensive attention. Sulfate attack is one of the long-term durability issues in cement-based materials. During the service of concrete structures, sulfate enters into the concrete through diffusion and reacts with cement hydration products Ca(OH)2 and C-(A)-S-H to generate the expansive products gypsum and ettringite (AFt), which causes expansion stress in the concrete and accelerates the destruction of concrete. This process reduces the alkalinity of pore solution in the concrete, leading to the instability of C-(A)-S-H gel after dissolution, thus losing the gelling ability [1,2,3,4,5,6]. The mechanical effects on the structural elements can be very serious and can compromise the reliability of the entire construction. As the use of concrete structures is unavoidable in geological sites rich in sulfate, researchers have carried out a series of studies on the performance control of concrete under sulfate attack. C-(A)-S-H, as an important component and main strength source of paste, has received considerable attention in research. Gollop et al. [7] studied the influence of sulfate ion on the microstructure and composition of cement hydration paste, and found that under sulfate attack, Ca2+ in C-(A)-S-H would dissolve into the pore solution, promoting the crystallization and development of AFt. Kunther et al. [8] studied the influence of sulfate ion on the microstructure of C-(A)-S-H gel with different synthesized Ca/Si. The results showed that under sulfate attack, interlayer Ca2+ in C-(A)-S-H gel would be separated and react with SO42− to form gypsum crystal. The degree of decalcification of C-(A)-S-H gel increases with the increase of the initial Ca/Si. Since the C-(A)-S-H structure is mainly affected by silicon and aluminum phases in clinker, the study of C3S-C3A paste and its C-(A)-S-H microstructure formed by the cohydration of C3S and C3A can effectively characterize the hydration process of actual cementitious materials in cement and the formation and evolution mechanism of cementitious-paste microstructure [9,10]. Nicoleau et al. [11] found that SO42− can change the charge on the surface of C3S particles by adsorbing on the surface of C3S particles, and finally inhibit the charge of C3S particles. Al3+ can covalently combine with the silica monomer on the surface of C3S particles and inhibit the hydration process of C3S in a weak alkaline environment.
At present, the formation and evolution of cementitious paste hydration products and their microstructures are mainly studied with cement and other mineral admixtures. Because the hydration processes of multiple minerals in the cement system are coupled and interfere with each other, it is difficult to characterize the hydration process of a single mineral and its influence mechanism on the paste microstructure. In addition, most of the research on the composition and microstructure of C-(A)-S-H gel is carried out by hydrothermal synthesis of soluble Ca salt, silicate, and aluminate, but this method does not involve the hydration process of cement clinker. It is unclear whether its composition and microstructure are the same as that of C-(A)-S-H generated by hydration of actual cementitious materials. Therefore, it is necessary to study the influence mechanism of the type and content of the single mineral of cement clinker on the formation and evolution of the hydrated products and microstructure of the composite hydrated paste, taking the single mineral of cement clinker prepared by the solid-state sintering method as the object.
In summary, C3S-C3A paste was prepared from C3S and C3A single mineral synthesized by the solid-state sintering method, and the composite paste with C3A substitution rates of 0%, 5%, 10%, and 20% was immersed in 5 wt% Na2SO4 solution. The composition of erosion products, the formation and evolution of Ca/Si, Al/Si and microstructure of C-(A)-S-H gel, the migration and transformation of Al containing phase products, and the change of pore structure of C3S-C3A paste at different erosion ages were studied by means of modern testing techniques such as XRD, SEM, TG-DSC, nuclear magnetic resonance (NMR), and hydration heat analysis.

2. Experimental Program

2.1. Materials

Reagents: calcium carbonate (CaCO3 ≥ 99.0 w/%), silicon dioxide (SiO2 ≥ 99.0 w/%), aluminum oxide (Al2O3 ≥ 99.0 w/%), gypsum dihydrate (CaSO4·2H2O ≥ 99.0 w/%), anhydrous ethanol, and ethylene glycol were provided by Sinopharm Chemical Reagent Co., Ltd. (Shanghai, China).
Water: conductivity was obtained using an ultrapure water mechanism with ≤0.01 μs/cm of ultrapure water.
C3S and C3A can be efficiently prepared by mixing the above reagents with water using an appropriate quantity.

2.2. Preparation of Single Mineral of Cement Clinker

At present, single mineral preparation methods commonly used include the sol gel method, the two-step precipitation method, and the solid-state sintering method, among others. In this experiment, the solid-state sintering method was used. Although this method requires repeated high-temperature sintering, its preparation steps are simple, and the reactants are cheap and easy to obtain which best met the requirements for the preparation of the large number of single minerals in this paper [12].

2.2.1. Preparation of C3S

(a)
Weigh CaCO3 and SiO2 at a molar ratio of 3:1. Then put them into a corundum ball mill for mixing for 4 h, during which the rotating speed is kept above 100 r/min.
(b)
Add a small amount of deionized water to the mixed raw meal to increase its cohesiveness, which is conducive to the next step of pressing and molding.
(c)
Weigh about 8 g of raw material each time and put it into the mold, then use the press to carry out 50 kN constant pressure and maintain the pressure for 15 s.
(d)
Calcine the raw meal sheet in a high temperature furnace. The platinum crucible used for calcination can effectively prevent Al in the corundum crucible from mixing into the sintered C3S single mineral. Raise the temperature to 1450 °C at a heating rate of 450 °C per hour, and then maintain this temperature for 3 h. Finally, take out the calcined sample and place it in the air for quenching (as shown in Figure 1).
(e)
Grind the sintered sample and pass it through a 200-mesh sieve.
(f)
Calcine each batch of C3S single mineral sample three times by using the same firing system and use the C3S sample powder obtained to prepare a C3S-C3A paste.

2.2.2. Preparation of C3A

The other steps are the same as that of C3S single mineral preparation, except that SiO2 in step a of C3S single mineral preparation is replaced by Al2O3.

2.3. Preparation and Curing of C3A-C3S Paste

The proportion of composite paste is shown in Table 1. Mix the proportioned CaSO4·2H2O, C3S, C3A and deionized water, and pour them into a sealed plastic bottle for molding. The demolding should be carried out after 24 h curing under standard curing conditions (20 ± 1 °C). The demolded samples should be put into sealed plastic bottles filled with saturated Ca(OH)2 solution for constant temperature storage. Break the aged test sample into a granular sample with a particle size of about 4–5 mm, and then soak in absolute ethanol solution for 24 h. After the water in the sample is replaced by absolute ethanol, dry it in an oven at 50 °C.

2.4. Experimental Program

2.4.1. Determination of Free Calcium Oxide in Single Mineral of Cement Clinker

In this experiment, the ethylene glycol method was used to calibrate the f-CaO content in the synthetic single mineral [13]. The specific operation steps are as follows: put a specified amount of single mineral into the ethylene glycol anhydrous ethanol mixed solution, add the methyl red potassium bromophenol green indicator and stir evenly. Stir at 65–70 °C for 30 min to make f-CaO in single mineral react with ethylene glycol to generate calcium glycol (see Formula 1 for reaction equation). Carry out vacuum suction filtration of the suspended solution and wash the filter residue with anhydrous ethanol three times. Then titrate the filtered filtrate with hydrochloric acid standard solution. When the solution changes from blue to orange, the titration end point is reached. Record the consumption of hydrochloric acid standard solution of the sample.
f - CaO + CH 2 OH - CH 2 OH = CH 2 O - CH 2 O - Ca + H 2 O
Put a specified amount of CaCO3 into a crucible and burn it at 950–1000 °C until the mass is constant to obtain CaO for the titration of hydrochloric acid. Take a specified amount of CaO and put it into the ethylene glycol absolute ethanol mixed solution, titrate it in the same way as the sample, and record the consumption of hydrochloric acid standard solution of the calibration sample. Finally, the f-CaO content in single mineral is calculated according to Formulas (2) and (3).
T = m CaO × 1000 V CaO
F = T × V c m c × 1000 × 100 %
where, T is the CaO titer of hydrochloric acid standard solution, representing the CaO mass corresponding to the unit volume of hydrochloric acid standard solution, mg/mL; mCaO refers to the mass of CaO used for the titration of hydrochloric acid, g; VCaO represents the volume of hydrochloric acid standard solution consumed during titration calibration, mL; mc is the mass of cement single mineral sample, g; Vc is the volume of hydrochloric acid standard solution consumed by cement single mineral sample, mL; F is the mass fraction of f-CaO in the single mineral sample, %.
The results of determination of f-CaO content in synthetic single mineral by ethylene glycol method are shown in Table 2. The results show that the f-CaO content of C3S and C3A single mineral was less than 1% after sintering three times, which can be used to study the formation and evolution mechanism of C3S-C3A paste microstructure.

2.4.2. X-ray Diffraction Test

D8 ADVANCE X-ray diffraction analyzer produced by Bruker in Germany was used to test the reaction degree of single mineral in the sample and the composition of hydration products. Wherein, the target was Cu(Kα), the rated power was 12 kW, the working current was 100 mA, and the scanning range was (θ) 5°–70° in steps of 0.02°. The XRD diffraction pattern of LUHPC was fully fitted by Jade 6.5 software, and the fitting factor R was ≤7%. Then the phase composition of LUHPC was analyzed using a semiquantitative method (RIR). The test sample was the sample powder passing through a 200-mesh sieve.

2.4.3. SEM–EDS Test

The micromorphology of C3S-C3A paste was observed with QUANTA FEG 450 field emission environmental scanning electron microscope produced by Hitachi, Tokyo, Japan. The element content of C-(A)-S-H gel area was analyzed to study the Ca/Si change of C-(A)-S-H gel of C3S-C3A paste. The working voltage was 15–20 kV, the vacuum degree could reach 8 × above 10−3 Pa, and the magnification was 1000–5000 times. The test sample was a 5 mm wide sheet.

2.4.4. Nuclear Magnetic Resonance Spectrometer Test

The AVANCE III 400 MHz solid-state nuclear magnetic resonance spectrometer produced by Bruker, Germany, was used to conduct 29Si NMR and 27Al NMR tests on the samples. The data were processed based on the Gauss–Lorentz method, and the relative intensity (I) of the characteristic peak was obtained by deconvolution with PeakFit software [14]. The average silicon chain length (MCL) of C-S-H gel in the sample and the degree of substitution of Al3+ for Si4+ (Al(4)/Si) on the silicon oxygen chain were quantitatively calculated by the following Formulas (4) and (5) [15].
MCL = 2 [ I ( Q 1 ) + I ( Q 2 ( 0 Al ) ) + 1 . 5 I ( Q 2 ( 1 Al ) ) ] I ( Q 1 )
Al [ 4 ] / Si = I ( Q 2 ( 1 Al ) ) 2 [ I ( Q 1 ) + I ( Q 2 ( 0 Al ) ) + I ( Q 2 ( 1 Al ) ) ]
where, I(Q1) represents the relative intensity of the absorption peak corresponding to the [SiO4] tetrahedron at the end of the silica chain in the C-S-H gel structure of the hydrated paste; I(Q2(0Al)) represents the relative intensity of the absorption peak corresponding to the [SiO4] tetrahedron connected to two [SiO4] tetrahedrons on the straight chain of the C-S-H gel in the hydrated paste; I(Q2(1Al)) represents the relative intensity of the absorption peak corresponding to the [SiO4] tetrahedron adjacent to an [AlO4] tetrahedron on the straight chain of the C-S-H gel in the hydrated paste. The test sample is the sample powder passing 200-mesh sieve.

2.4.5. Nitrogen Adsorption Test

The ASAP2020 full-automatic fast specific surface area and porosity analyzer provided by McMurray Teck Instrument Co., Ltd. (Fort McMurray, AB, Canada) was used to test the specific surface area and pore distribution of the sample. The specific surface area of BET was analyzed using Langmuir surface area model, with the lowest resolution of 0.01 m2/g. The Dubin–Radushkevich micropore area model was used for pore size distribution test, and the range was 0.35–500 nm. The test sample was a 5 mm cube.

3. Results and Discussion

3.1. Degree of Hydration

Figure 2 shows the 29Si NMR spectra of C3S-C3A paste after being hydrated for one day and then etched in 5wt% Na2SO4 solution for 7 d, 28 d, and 180 d. The deconvolution calculation results are shown in Table 3. Figure 3 shows the change curve of hydration degree of C3S-C3A paste under sulfate attack, and that the hydration degree of pure C3S paste increased by 9.98%, 5.02%, and 2.84%, respectively, after 7, 28, and 180 d. With the increase of C3A content, the hydration degree of composite paste increased. When the content of C3A was 20%, the hydration degree of the composite paste increased by 10.25%, 4.03%, and 4.17% at 7 d, 28 d, and 180 d, respectively. This shows that sulfate attack can promote the hydration process of C3S-C3A paste, thus improving the hydration degree of composite paste. In addition, sulfate attack promotes the hydration of C3S-C3A paste mainly in the early stage of hydration.

3.2. MCL

The MCL of the sample was calculated from Table 3 and Formula 1, and the results are shown in Figure 4. It can be seen from Figure 4 that compared with the noneroded sample, the MCL of C-(A)-S-H gel of pure C3S paste increased by 6.95%, 7.61%, and 10.95%; and the MCL of C3S-C3A paste with 20% C3A increased by 9.36%, 4.77%, and 6.39%, respectively, after 7, 28, and 180 d of Na2SO4 erosion. This indicates that sulfate attack could improve the polymerization degree of C3S-C3A paste, especially if the average silicon chain length in the early hydration stage is greater than that in the late hydration stage (180 d). From the analysis of the influence of sulfate attack on the hydration degree of C3S-C3A paste, it can be seen that sulfate attack can promote the hydration of composite paste, making the [SiO4] tetrahedron in the paste change from monomer to dimer and polymer structure, thus improving the MCL of C-(A)-S-H gel of composite paste. In addition, SO42− introduced by sulfate attack reacts with Ca(OH)2 in the composite paste to form gypsum and other products, which reduces the concentration of Ca2+ in the pore solution of paste, leading to the removal of Ca2+ between the layers of C-(A)-S-H gel, which is represented by the reduction of Ca/Si in C-(A)-S-H gel. The research shows that the decrease of Ca/Si will promote the transformation of [SiO4] tetrahedron in cement paste C-(A)-S-H gel from dimer to polymer and increase the length of the silica chain [16]. Therefore, sulfate attack improved the MCL of C3S-C3A paste C-(A)-S-H gel.

3.3. Al(4)/Si

Figure 5 demonstrates that compared with the noneroded sample, the Al(4)/Si of C-(A)-S-H of C3S-C3A paste with 5%, 10%, and 20% C3A content decreased by 17.39%, 16.22%, and 14.89% respectively after 7 d of Na2SO4 erosion; after 28 d of Na2SO4 erosion, Al(4)/Si of C-S-H decreased by 17.64%, 16.67%, and 17.95, respectively; and after 180 d of Na2SO4 erosion, the Al(4)/Si of C-S-H decreased by 33.33%, 38.01%, and 29.03%, respectively. This indicates that Na2SO4 erosion can lead to the decrease of Al(4)/Si of C-(A)-S-H gel of C3S-C3A paste, that is, dealumination. This is because when Al replaces Si on the silicon oxygen chain of C-(A)-S-H gel, the stability of the system will be reduced. At this time, the Al-O bond on the generated C-(A)-S-H gel is longer than the Si-O bond before substitution, making the Al atom in the metastable state, which is easier to detach under the erosion of Na2SO4, forming other aluminum phase products [17]. Therefore, with the extension of the erosion age, Al(4)/Si decreases.
In order to further explore the effect mechanism of C3A content on Al(4)/Si of C3S-C3A paste (see Formula 6), the sample was tested by 27Al NMR. Figure 6 shows 27Al NMR spectra of C3S-C3A paste with 5%, 10%, and 20% C3A content after being hydrated for one day and then eroded in 5wt% Na2SO4 solution for 7 d, 28 d, and 180 d. Table 4 shows the deconvolution calculation results of 27Al NMR spectra.
TAH + SO42− ⇌ AFt + AFm
Taking C3S-C3A paste with a content of 20% C3A as an example, the Al(4) content of the paste decreased by 2.49% and 5.75% after being eroded by Na2SO4 for 7 d and 180 d, respectively, compared with the noneroded sample and the AFt content increased by 3.27% and 4.96%, respectively; the relative content of AFm decreased by 4.67% and 25.09% respectively; and the TAH decreased by 5.54% and 7.80%, respectively. The analysis results show that: (1) Sulfate attack caused the relative content of Al(4) in C3S-C3A paste to decrease, which was consistent with the analysis results of the 29Si NMR spectrum; (2) sulfate attack led to an increase in the relative content of AFt and a decrease in the relative content of AFm and this was because there was enough SO42− in the erosion solution to support the conversion of Al(4) from C-(A)-S-H gel to AFt instead of AFm; and (3) sulfate attack could also reduce the relative content of TAH, because TAH and SO42− can transform with AFm and AFt at room temperature [18]. Under sulfate attack, the chemical balance moved to the right, resulting in a decrease in the relative content of TAH.

3.4. Ca/Si

The C3S-C3A paste eroded in 5 wt% Na2SO4 solution for 28 d after hydration for 1 d was observed by a scanning electron microscope and energy dispersive X-ray spectrometer, and 20 points were selected on the C-(A)-S-H gel of each sample for element analysis. The average Ca/Si of composite paste C-(A)-S-H gel was calculated according to the results, as shown in Figure 7.
According to SEM–EDS, Ca/Si of C3S-C3A paste C-(A)-S-H gel after sulfate attack still increases with the increase of C3A content. In addition, compared with the SEM–EDS map of the noneroded C3S-C3A paste, the Ca/Si of C3S-C3A paste with 0%, 10%, and 20% C3A content decreased by 12.81%, 14.29%, and 16.16% respectively after sulfate attack. This shows that sulfate attack will lead to the decrease of Ca/Si of C3S-C3A paste, and the decrease range will increase with the increase of initial Ca/Si of the paste. This is because SO42− in Na2SO4 solution brings Ca2+ between layers or interfaces of C-(A)-S-H gel into solution through a diffusion adsorption desorption process to form gypsum and combines with Al phase hydration products in paste to further generate AFm or AFt, leading to the decalcification of C-(A)-S-H gel. The degree of decalcification of the composite paste C-(A)-S-H gel is related to its initial Ca/Si. Ding et al. [19] studied the preparation of C-(A)-S-H gel with Ca/Si from high to low using hydrothermal synthesis and studied the effect of sulfate attack on the synthesized C-(A)-S-H gel and Ca/Si of gelled paste. The results showed that the degree of decalcification of sulfate on C-(A)-S-H gel increased with the increase of initial Ca/Si of C-(A)-S-H gel. The addition of C3A led to the increase of interlayer Ca2+ of C3S-C3A paste C-(A)-S-H gel, which reduced the thermodynamic stability of the Ca-O layer of C-(A)-S-H gel. Therefore, the decalcification amplitude of C3S-C3A paste C-(A)-S-H gel under sulfate attack increased with the increase of C3A content.

3.5. Composition of Hydration Products

It can be seen from Figure 8 that the hydrated products of C3S-C3A paste under sulfate attack mainly include gypsum, AFt, Ca(OH)2, and some C3S and C3A that have not been completely hydrated. With the extension of erosion age, the intensity of C3S and C3A diffraction peaks in the XRD patterns of the paste decreased gradually, and basically disappeared at 180 d. Compared with XRD patterns of noneroded C3S-C3A composite hydrated paste, it was found that the diffraction peak of gypsum in the composite paste under sulfate attack increased with the increase of erosion age. Moreover, the second peak of AFt (close to 14°) disappeared on the 7th and 28th days. This was due to the reaction of C3A and sulfate ion to generate AFt at the initial stage of hydration. However, with the progress of hydration reaction, the invasion rate of sulfate ion was less than its consumption rate in chemical reaction. Therefore, the undersaturation of sulfate ions in the paste increased, and AFt was converted to AFm. With the erosion taking place, the defects in the paste increased, and the sulfate ion content increased accordingly. Therefore, the peak of AFt at 14° appeared again in the 180 d XRD spectrum. In addition, the apparent AFt diffraction peak appeared in the late attack period (28–180 d), and the intensity of AFt peak increased with the increase of erosion age. It showed that SO42− introduced by sulfate attack will react with the hydration products of C3S-C3A paste to generate gypsum and AFt, thus causing the change of C3S-C3A paste composition.

3.6. Pore Characterization

According to the BET nitrogen adsorption test results of C3S-C3A paste, the nitrogen adsorption desorption isotherm of C3S-C3A paste formed by single mineral hydration had a desorption hysteresis loop, which belonged to type IV adsorption desorption curve. It can be seen from Table 5 that with the increase of C3A content from 0% to 20%, the hysteresis loop became more obvious; the specific surface area of the slurry increased from 6.1999 m2/g to 8.6742 m2/g, with an increase of 39.91%; and the cumulative pore volume increased from 0.038636 mL/g to 0.044416 mL/g, with a growth rate of 4.83%. However, the average aperture decreased from 14.3549 nm to 11.5584 nm, with a decrease of 19.48%. Figure 9 and Figure 10 show that the addition of C3A will introduce mesopores with pore diameter of ≤ 20 nm into the composite paste. With the increase of C3A content, the specific surface area and cumulative pore volume of the composite paste increased, and the average pore diameter decreased. The final performance is the increase of the total porosity of the composite paste.
Figure 11 and Figure 12 show the nitrogen adsorption test results of C3S-C3A paste under sulfate attack. Table 6 demonstrates that the specific surface area of C3S-C3A paste with 10% C3A content after sulfate attack decreased by 7.05%; the cumulative pore volume decreased by 20.39%; and the average pore diameter decreased by 14.95%. This indicates that sulfate attack generates gypsum, Aft, and other products in the gel pores of the paste, resulting in the reduction of the specific surface area, cumulative pore volume, and average pore diameter of the paste.

4. Conclusions

In this paper, the effect of the C3A content on the structural characterization of C3S-C3A paste under sulfate attack was found through indoor immersion. The structural characterization of C3S-C3A paste was directly related to its C3A content. From the experimental results, the following conclusions can be drawn:
  • Sulfate attack can improve the MCL of C-(A)-S-H gel in the C3S-C3A paste by promoting the hydration of the paste. With the increase of C3A content, the effect of sulfate ion on hydration is more significant.
  • Sulfate erosion prevents Al3+ formed by C3A hydration from entering the C-(A)-S-H gel bridge site, resulting in the decrease of Al(4)/Si in C-(A)-S-H gel. The decrease amplitude of Al(4)/Si increased with the increase of C3A content.
  • With the prolongation of sulfate attack age, Ca/Si of C-(A)-S-H gel decreased. Sulfate attack had a decalcification effect on C-(A)-S-H gel formed by C3S-C3A hydration, leading to its microstructure evolution. The decrease amplitude of Ca/Si also increased with the increase of C3A content.
  • The SO42− intruded into the paste reacts with the Al(4) migrated from the silica chain bridge of C-(A)-S-H gel and the Al containing phase hydration products (AFm and TAH) in the paste to generate AFt, resulting in the increase of the relative content of AFt in C3S-C3A paste.
  • The addition of C3A reduced the average pore diameter of C3S-C3A paste and increased the porosity of the paste. Sulfate attack reduced the pore specific surface area, cumulative pore volume, and average pore diameter of C3S-C3A paste.
  • The minerals contained in concrete structures in practical engineering applications are not limited to C3S and C3A. In the future, we will consider conducting experiments on mineral phases such as C4AF and C2S. Through the test data, the mineral composition of the cementitious system was designed to prepare concrete structures that can achieve practical engineering application.

Author Contributions

Conceptualization, Q.Z.; Software, G.R.; Validation, T.H.; Investigation, Q.Z., T.H. and G.Z.; Resources, G.Z.; Data curation, G.R.; Writing—original draft, Q.Z. and T.H.; Writing—review & editing, G.Z. and Q.D.; Visualization, Y.L.; Supervision, Y.L.; Project administration, Y.L.; Funding acquisition, Q.D. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by the National Natural Science Foundation of China under Grants U21A20149 and 51878003.

Data Availability Statement

Data are contained within the article.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Calcined sample.
Figure 1. Calcined sample.
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Figure 2. 29Si NMR spectra of C3S-C3A paste under sulfate attack.
Figure 2. 29Si NMR spectra of C3S-C3A paste under sulfate attack.
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Figure 3. Degree of hydration of C3S-C3A paste under sulfate attack.
Figure 3. Degree of hydration of C3S-C3A paste under sulfate attack.
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Figure 4. MCL variation of C-S-H gel in C3S-C3A paste under sulfate attack.
Figure 4. MCL variation of C-S-H gel in C3S-C3A paste under sulfate attack.
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Figure 5. Al(4)/Si variation of C-S-H gel in C3S-C3A paste under sulfate attack.
Figure 5. Al(4)/Si variation of C-S-H gel in C3S-C3A paste under sulfate attack.
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Figure 6. 27Al NMR spectra of C3S-C3A paste under sulfate attack.
Figure 6. 27Al NMR spectra of C3S-C3A paste under sulfate attack.
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Figure 7. SEM–EDS spectra of C3S-C3A paste under sulfate attack.
Figure 7. SEM–EDS spectra of C3S-C3A paste under sulfate attack.
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Figure 8. XRD NMR spectra of C3S-C3A paste under sulfate attack, where G = CaSO4·2H2O, E = AFt, CH = Ca(OH)2, and S = C3S, A = C3A.
Figure 8. XRD NMR spectra of C3S-C3A paste under sulfate attack, where G = CaSO4·2H2O, E = AFt, CH = Ca(OH)2, and S = C3S, A = C3A.
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Figure 9. N2 adsorption desorption isotherm of C3S-C3A paste.
Figure 9. N2 adsorption desorption isotherm of C3S-C3A paste.
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Figure 10. Pore diameter distribution of C3S-C3A paste.
Figure 10. Pore diameter distribution of C3S-C3A paste.
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Figure 11. N2 adsorption desorption isotherm of C3S-C3A paste under sulfate attack.
Figure 11. N2 adsorption desorption isotherm of C3S-C3A paste under sulfate attack.
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Figure 12. Pore diameter distribution of C3S-C3A paste under sulfate attack.
Figure 12. Pore diameter distribution of C3S-C3A paste under sulfate attack.
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Table 1. Mixture proportion of C3A-C3S paste.
Table 1. Mixture proportion of C3A-C3S paste.
No.w/b C3AC3SCaSO4·2H2O
(kg/m3) (kg/m3) (kg/m3)
10.50100050
20.55095050
30.510090050
40.520080050
Table 2. f-CaO content in single mineral. (%).
Table 2. f-CaO content in single mineral. (%).
Single Mineral TypeAfter the First CalcinationAfter the Second CalcinationAfter the Third Calcination
C3A6.411.080.56
C3S2.351.170.73
Table 3. Deconvolution Results of 29Si NMR Spectra.
Table 3. Deconvolution Results of 29Si NMR Spectra.
C3A Content
(%)
Age
(d)
Qn Relative Strength Value I (%)aC
(%)
Q0Q0HQ1Q2(1Al)Q2BQ2P
0.0744.9271.48441.4300.0004.1328.02855.07
5.042.9075.90035.7061.9884.5228.97757.09
10.040.3796.09833.9533.2845.46110.82659.62
20.039.7955.49432.5734.3425.91311.88360.21
0.02831.8669.32137.3190.0007.11114.38268.13
5.028.6687.10636.9871.7948.46216.98371.33
10.026.2407.22834.8512.6999.70019.28173.76
20.023.7388.28135.6764.2859.34518.67676.26
0.018020.6909.35838.9980.00010.47720.47779.31
5.018.4866.58140.4601.43010.90622.13781.51
10.016.9816.24139.1292.06711.89923.68483.02
20.015.0843.64440.3953.61612.42424.83684.92
Table 4. Deconvolution Results of 27Al NMR Spectra.
Table 4. Deconvolution Results of 27Al NMR Spectra.
C3A Content
(%)
Age
(d)
Al3+ Relative Strength Value I(%)
Al(4)Al(5)Al(6)-EAl(6)-MAl(6)-T
5.0727.19811.58626.22229.0285.966
10.017.89713.84930.90526.4939.857
20.017.52716.88533.57927.8564.153
5.02821.66210.26328.78730.0668.241
10.016.78911.13031.64831.1369.296
20.013.82311.76436.06528.9749.373
5.018010.9474.45447.05226.33811.210
10.08.5713.96751.00923.83312.620
20.03.7402.79357.07822.82313.566
Table 5. Pore characterization of C3S-C3A paste.
Table 5. Pore characterization of C3S-C3A paste.
C3A Content (%)Specific Surface Area (m2·g−1)Cumulative Pore Volume (mL·g−1)Average Pore Diameter (nm)
06.19990.03863614.3549
107.40320.04237113.2907
208.67420.04441611.5584
Table 6. Pore characterization of C3S-C3A paste under sulfate attack.
Table 6. Pore characterization of C3S-C3A paste under sulfate attack.
Specific Surface Area (m2·g−1)Cumulative Pore
Volume (mL·g−1)
Average Pore
Diameter (nm)
Noneroded7.40320.04237113.2907
Sulfate attack6.88150.03373111.3044
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Zhao, Q.; He, T.; Zhang, G.; Li, Y.; Rong, G.; Ding, Q. Influence of Structural Characterization of C3S-C3A Paste under Sulfate Attack. Materials 2023, 16, 77. https://doi.org/10.3390/ma16010077

AMA Style

Zhao Q, He T, Zhang G, Li Y, Rong G, Ding Q. Influence of Structural Characterization of C3S-C3A Paste under Sulfate Attack. Materials. 2023; 16(1):77. https://doi.org/10.3390/ma16010077

Chicago/Turabian Style

Zhao, Qicai, Tao He, Gaozhan Zhang, Yang Li, Guocheng Rong, and Qingjun Ding. 2023. "Influence of Structural Characterization of C3S-C3A Paste under Sulfate Attack" Materials 16, no. 1: 77. https://doi.org/10.3390/ma16010077

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