1. Introduction
High-speed aircraft, such as large passenger airplanes and military aircraft, are high-end pieces of equipment in the aeronautical and space fields. In order to ensure performance, it is necessary to evaluate the aerodynamic characteristic of these aircraft at a range of speed and altitude. To evaluate the aerodynamic characteristic accurately, key aerodynamic data should be obtained under the conditions of a simulated flow field. Currently, the most effective and direct method is the wind tunnel test. During data acquisition tests for an aircraft’s overall performance, the aircraft model is mounted by the long cantilever tail-support [
1]. Under extreme test conditions with high attack angles, the aircraft model is subject to disturbances of complex unstable airflow [
2,
3], thereby inducing the aircraft model to undergo serious stochastic multidimensional vibration [
4]. These aerodynamic characteristics cannot be tested at all if the vibration is not effectively suppressed. At present, the most effective method to suppress this serious stochastic multidimensional vibration is the active vibration control method [
5,
6], wherein vibration is monitored as feedback by vibration sensors; after real-time calculations with a control strategy, actuators are driven to output reverse force or moment to suppress system vibration [
7]. Vibration monitoring is the core foundation of active vibration control. Therefore, monitoring stochastic multidimensional vibration for multidimensional vibration active control is of great significance.
Two main methods are reported to monitor multidimensional vibration of aircraft models, namely, force or moment monitoring feedback and acceleration monitoring feedback. Hefer et al. [
7,
8,
9] first gave an explanation of multidimensional vibration in their related research regarding active vibration control: The reciprocating fluctuation of six-dimensional aerodynamic load relative to stable values in the Cartesian coordinate system is the multidimensional vibration of the aircraft model. On this basis, Balakrishna et al. [
7,
8,
9,
10] monitored fluctuating multidimensional aerodynamic loads of aircraft models with aerodynamic load measuring sensors, with the axial force (AF), lateral force (SF), and normal force (NF) being intercepted as the vibration mechanical variable to monitor the three-dimensional vibration of the aircraft model in ViGYAN’s low-speed wind tunnel. The analysis of the vibration characteristics showed that one vibration mode was observed in the vibration of NF, and two vibration modes were observed in the vibration of SF.
Balakrishna [
11] and Rivers [
12] et al. further extended their dimension-reduction observations to monitor the multidimensional vibration of aircraft models in NASA’s Langley Research Center National Transitional Facility (NTF) and Ames Research Center 11 × 11 ft. The pitch moment (PM) and the lateral moment (YM) were selected to be the vibration mechanical variables used to monitor the multidimensional vibration of the aircraft models. For the serious stochastic multidimensional vibration of Pathfinder I at an attack angle of around 5°, one vibration mode and two vibration modes were respectively observed in the PM and YM vibrations. For the continuous unstable vibrations of 1% and 0.548% Crew Launch Vehicle (CLV), one vibration mode was observed for each PM and YM vibration.
Aceson et al. [
13,
14] employed the intercepted pitch moment YM and yaw moment PM as the vibration mechanical variables, which were used in a sting damper design for the Common Research Model (CRM) at the NTF from the viewpoint of vibration energy; the forced response damping enhancement was between 4 and 8 dB. Shen et al. [
15,
16,
17] selected the original voltage signal of a force or moment of six-dimensional aerodynamic load to monitor the pitch vibration of the aircraft model; two vibration modes were observed in the pitch plane. The maximum attenuation of vibration reached 91% standard deviation, and the extension of the attack angle was 6°.
With the in-depth application of piezoelectric materials, the small, lightweight Integral Electronic Piezoelectric (IEPE) accelerometer was rapidly and widely applied in vibration monitoring of the aircraft model [
18,
19,
20]. Ma et al. [
21] focused on the vibration of aircraft model in pitch plane, setting three accelerometers on the cantilever support to analyze the characteristic of pitch transverse vibration, and observe two vibration modes. With active vibration control, the acceleration amplitude of the first mode reduced to 7.06%, and the second mode to 31.35%. Julien Weiss [
22] used a triaxial accelerometer to measure the normal, side, and axial acceleration of the vibration for aircraft models in the North American Trisonic Wind Tunnel. The analysis showed that fluctuations in the aerodynamic load were due to the inertial forces on the aircraft model, which were caused by the unstable wide-band airflow disturbance. The qualitative analysis showed that the occurrence of serious rotating oscillation was impossible.
As mentioned above, only some of the vibration characteristics can be observed by intercepting single- or multidimensional force/moment in the active vibration control of the wind tunnel model. This leads to an unsatisfactory vibration control effect. In this paper, a decoupled unified observation method is proposed to lay the foundations of active vibration control. This method aims to solve the severe multidimensional vibration problem of the wind tunnel model, and fully monitor serious multidimensional vibration.
The rest of this paper is organized as follows.
Section 2 introduces the stochastic multidimensional vibration according to the Cartesian coordinate system.
Section 3 presents the analysis of the natural vibration characteristics of the cantilever support system, and proposes a decoupling design method of the cantilever sting. In
Section 4, a unified method for multidimensional vibration observation is proposed. Based on the theory of inertial force, multidimensional vibration is observed by acceleration in the decoupling plane.
Section 5 discusses the establishment of a real-time monitoring system and the performance of verification experiments.
Section 6 summarizes this paper.
2. Outline of the Aircraft Model’s Multidimensional Vibration
In the wind tunnel test, an aircraft model is fixed by a long cantilever support composed of wind tunnel balance and the cantilever sting. The six-dimensional aerodynamic load in the Cartesian coordinate system is shown in
Figure 1a, where the axis of the aircraft model is defined as the
x-axis, the direction points to the nose of aircraft model, and the aerodynamic load component on the
x-axis is the axial force Fx. The vertical axis in the pitch plane of the aircraft model is defined as the
y-axis, and the aerodynamic load component on the
y-axis is the normal force Fy. The
z-axis is determined according to the right-hand rule, and the aerodynamic load component on the
z-axis is the lateral force Fz. The moment components of the aerodynamic load on each axis are the roll moment Mx, the yaw moment My, and the pitch moment Mz. Under extreme test conditions with high attack angles, the disturbances in complex unstable airflow lead to large-amplitude reciprocating fluctuation relative to the stable force or moment, resulting in poor quality aerodynamic load data, or aerodynamic load sensor overload. As shown in
Figure 1b, vibration mainly occurs in five of the six dimensions, excluding the rolling dimension [
4]. To provide feedback for active vibration control, this paper conducts full-dimensional monitoring for serious multidimensional vibration.
3. Decoupling Design Principle of the Cantilever Sting
For the multidimensional vibration of an aircraft model, in order to complete the full-dimensional monitoring with the fewest observations, the natural vibration characteristics of the cantilever support system are qualitatively analyzed, according to Hamilton’s principle. Based on this, a decoupling design principle of a long cantilever sting is proposed, providing a structural basis for decoupling monitoring.
3.1. Vibration Characteristics Analysis Based on Hamilton’s Principle
The aerodynamic dynamic load of the long cantilever structure, which is composed of the aircraft model, wind tunnel balance, and the cantilever strut, is stochastic and unpredictable under the disturbance of various complicated unsteady airflow. This phenomenon leads to uncertainty of the relationship between the direction of the force and the plane of the principal inertia axis. With the excitation of the stochastic dynamic force, the vibration of the aircraft model supported by the long cantilever structure is beyond the research scope of classical transverse vibration theory. Hamilton’s principle is a basic variational principle, and is the most effective method to establish dynamic equations for large-scale structural systems with multiple degrees of freedom.
As shown in
Figure 2, the long cantilever system, composed of an aircraft model, wind tunnel balance, and the cantilever sting, is simplified as a Bernoulli beam, according to Euler Bernoulli beam theory. Then, the vibration characteristics are analyzed using Hamilton’s principle. Based on force decomposition, the external stochastic aerodynamic load is respectively simplified into distributed load. The distributed load
is distributed on the
y-axis, and the distributed load
is distributed on the
z-axis. The concentrated forces of the fixed support end are defined as
and
, and the concentrated couples are
and
. Generally, the cross-section’s main direction of the long cantilever structure changes with the axial direction, and the axis of the long cantilever structure no longer remains in the same plane during vibration. For each main vibration, there are two components in the planes perpendicular to each other, that is, the main vibration is coupled with two transverse vibrations.
The differential equation of two-direction transverse vibration of the long cantilever structure is established by Hamilton’s principle, i.e.,
where
is the total kinetic energy,
is the total potential energy,
is the virtual work done by external random aerodynamic loads,
indicates the first variation, and
and
are the integration time limits.
The differential equation of two-direction transverse vibration of the long cantilever system composed of an aircraft model, wind tunnel balance, and the cantilever sting is obtained as
where
and
are the inertial moments of the
z-axis and
y-axis cross-sections respectively,
is the corresponding product of inertia,
is the density of long cantilever structure, and
is the cross-sectional area. The transition from Equation (1) to Equation (2) is shown in
Appendix A.
3.2. Decoupling Design Principle of the Cantilever Sting
The vibrations described by two vibration differential equations are mutually coupled, with the coupling terms being
and
. The only way to decouple these is to make
. As shown in
Figure 3a, the wind tunnel balance section is symmetrical, regarding the
y-axis and
z-axis. To extend the biaxial symmetry, all the additional cantilever sting structures should be biaxially symmetrical, as shown in
Figure 3b, to keep the direction of the main inertial axis of the cross-section unchanging with the
x-axis. Therefore, a biaxial symmetry design principle is presented for the cantilever sting to keep
.
Equation (2) can therefore be rewritten as
The vibration is decoupled in the pitch plane and yaw plane, that is, the vibration characteristics in the pitch plane and yaw plane are independent of each other. Therefore, the unpredictable multidimensional vibration can be monitored by observing the vibrations in the pitch plane and yaw plane, respectively, for the long cantilever system composed of the aircraft model, wind tunnel balance, and the cantilever sting.
4. Unified Observation of Multidimensional Vibration
Based on inertial force theory, the fluctuation value of multidimensional aerodynamic force or moment is essentially the inertial force or moment of the aircraft model induced by the disturbances of complex unstable airflow. According to
Section 3, unpredictable multidimensional vibration can be decoupled in the pitch plane and yaw plane.
Figure 4 shows the vibration in the pitch plane.
At time
, the inertial forces are respectively generated in the
x-axis direction, the
y-axis direction, and the tangential direction of the pitch moment
. The normal inertial force can be expressed as
where
is the acceleration generated by the inertial force in the normal direction and
is the equivalent mass.
is a kind of lumped mass converted from the distributed mass of the long cantilever support system.
The axial inertial force is expressed as
where
is the acceleration generated by the inertial force in the axial direction.
The inertial moment force in pitch plane is expressed as
where
is the acceleration generated by the pitch moment
in the tangential direction of the pitch moment
.
During the vibration, the projection of the normal inertial force
in the direction of the pitch inertial moment force
can be expressed as
where
is the rotating angle at the end of the long cantilever support during the process of vibration.
The projection of the axial inertial force
in the direction of the pitch inertial moment force
can be expressed as
Within the limit vibration angle range of
, the normal inertial force
and the axial inertial force
exhibit projection components in the pitch inertial moment force
direction. Therefore, the resultant inertia force in the direction of the pitch inertia moment force
is defined as the observed inertia force, and the magnitude can be expressed as
where
is the observation acceleration in the direction of the pitch inertial moment force
.
As the inertial force is proportional to the acceleration, the observed inertia force can be obtained from the observed acceleration . Thus, the unified observation of the normal inertial force , the axial inertial force , and the pitch inertial moment force can be realized.
In the same way, the inertial force of the yaw plane can be observed uniformly. Therefore, the aircraft model’s five-dimension vibration characteristics were obtained by observing the inertial forces in the pitch and yaw planes.