Advanced Self-Cleaning Surfaces

A novel engineered carbon cloth (CC)-based self-cleaning membrane containing a Cu:TiO₂ and Ag coating has been created via hydrothermal and light deposition methods. The engineered membrane with chrysanthemum morphology has superhydrophilic and underwater superhydrophobic performance. The cooperativity strategy of Cu doping and Ag coating to the TiO₂ is found to be critical for engineering the separation efficiency and self-cleaning skill of the CC-based membrane under visible light due to the modulated bandgap structure and surface plasmon resonance. The CC-based membrane has excellent oil–water separation performance when Cu is fixed at 2.5 wt% and the Ag coating reaches a certain amount of 0.003 mol/L AgNO₃. The contact angle of underwater oil and the separation efficiency are 156° and 99.76%, respectively. Furthermore, the membrane has such an outstanding self-cleaning ability that the above performance can be nearly completely restored after 30 min of visible light irradiation, and the separation efficiency can still reach 99.65% after 100 cycles. Notably, the membrane with exceptional wear resistance and durability can work in various oil–water mixtures and harsh environments, indicating its potential as a new platform of the industrial-level available membrane in dealing with oily wastewater. Full article

Various industrial surface materials are tested for their photocatalytic self-cleaning activity by performing the ISO 27448:2009 method. The samples are pre-activated by UV irradiation, fouled with oleic acid and irradiated by UV light. The degradation of oleic acid over time is monitored by taking water contact angle measurements using a contact angle goniometer. The foulant, oleic acid, is an organic acid that makes the surface more hydrophobic. The water contact angle will thus decrease over time as the photocatalytic material degrades the oleic acid. In this study, we argue that the use of this method is strongly limited to specific types of surface materials, i.e., only those that are hydrophilic and smooth in nature. For more hydrophobic materials, the difference in the water contact angles of a clean surface and a fouled surface is not measurable. Therefore, the photocatalytic self-cleaning activity cannot be established experimentally. Another type of material that cannot be tested by this standard are rough surfaces. For rough surfaces, the water contact angle cannot be measured accurately using a contact angle goniometer as prescribed by the standard. Because of these limitations, many potentially interesting industrial substrates cannot be evaluated. Smooth samples that were treated with an in-house developed hydrophilic titania thin film (PCT/EP2018/079983) showed a great photocatalytic self-cleaning performance according to the ISO standard. Apart from discussing the pros and cons of the current ISO standard, we also stress how to carefully interpret the results and suggest alternative testing solutions. Full article

Due to the low separation efficiency and poor separation stability, traditional polymer filtration membranes are prone to be polluted and difficult to reuse in harsh environments. Herein, we reported a nanofibrous membrane with a honeycomb–like pore structure, which was prepared by electrospinning and electrospraying. During the electrospraying process, the addition of polydimethylsiloxane and fumed SiO₂ formed pores by electrostatic repulsion between ions, thereby increasing the membrane flux, subsequently reducing the surface energy, and increasing the surface roughness. The results show that when the content of SiO₂ reaches 1.5 wt%, an ultra–high hydrophobic angle (162.1° ± 0.7°) was reached. After 10 cycles of oil–water separation tests of the composite membrane, the oil–water separation flux and separation efficiency was still as high as 5400 L m⁻² h⁻¹ and 99.4%, and the membrane maintained excellent self–cleaning ability. Full article

Electrodeposition is an effective and scalable method to grow desired structures on solid surfaces, for example, to impart superhydrophobicity. Specifically, copper microcrystals can be grown using electrodeposition by controlling deposition parameters such as the electrolyte and its acidity, the bath temperature, and the potential modulation. The aim of the present work is the fabrication of superhydrophobic copper-based surfaces by electrodeposition, investigating both surface properties and assessing durability under conditions relevant to real applications. Accordingly, copper-based layers were fabricated on Au/Si(100) from Cu(BF₄)₂ precursor by electrodeposition, using cyclic voltammetry and square-pulse voltage approaches. By increasing the bath temperature from 22 °C to 60 °C, the growth of various structures, including micrometric polyhedral crystals and hierarchical structures, ranging from small grains to pine-needle-like dendrite leaves, has been demonstrated. Without any further physical and/or chemical modification, samples fabricated with square-pulse voltage at 60 °C are superhydrophobic, with a contact angle of 160° and a sliding angle of 15°. In addition, samples fabricated from fluoroborate precursor are carefully compared to those fabricated from sulphate precursor to compare chemical composition, surface morphology, wetting properties, and durability under UV exposure and hard abrasion. Results show that although electrodeposition from fluoroborate precursor can provide dendritic microstructures with good superhydrophobicity properties, surfaces possess lower durability and stability compared to those fabricated from the sulphate precursor. Hence, from an application point of view, fabrication of copper superhydrophobic surfaces from sulphate precursor is more recommended. Full article

The interest in candle soot (CS)-based superhydrophobic coatings has grown rapidly in recent years. Here, a simple and low-cost process has been developed for the fabrication of CS-based superhydrophobic coatings through electrospraying of the composite cocktail solution of CS and polyvinylidene fluoride (PVDF). Results show that the superhydrophobicity of the coating closely relates to the loading amount of CS which results in coatings with different roughnesses. Specifically, increasing the CS amount (not more than 0.4 g) normally enhances the superhydrophobicity of the coating due to higher roughness being presented in the produced microspheres. Further experiments demonstrate that the superhydrophobicity induced in the electrosprayed coating results from the synergistic effect of the cocktail solution and electrospray process, indicating the importance of the coating technique and the solution used. Versatile applications of CS-based superhydrophobic coatings including self-cleaning, anti-corrosion and oil/water separation are demonstrated. The present work provides a convenient method for the fabrication of CS-based superhydrophobic coatings, which is believed to gain great interest in the future. Full article

Superhydrophobic surfaces have been widely employed in both fundamental research and industrial applications because of their self-cleaning, waterproof, and low-adhesion qualities. Maintaining the stability of the superhydrophobic state and avoiding water infiltration into the microstructure are the basis for realizing these characteristics, while the size, shape, and distribution of the heterogeneous microstructures affect both the static contact angle and the wetting transition mechanism. Here, we review various classical models of wettability, as well as the advanced models for the corrected static contact angle for heterogeneous surfaces, including the general roughness description, fractal theory description, re-entrant geometry description, and contact line description. Subsequently, we emphasize various wetting transition mechanisms on heterogeneous surfaces. The advanced testing strategies to investigate the wetting transition behavior will also be analyzed. In the end, future research priorities on the wetting transition mechanisms of heterogeneous surfaces are highlighted. Full article

Electrospun nanofibres excel at air filtration owing to diverse filtration mechanisms, thereby outperforming meltblown fibres. In this work, we present an electrospun polylactide acid nanofibre filter media, FilterLayr^TM Eco, displaying outstanding bactericidal and virucidal properties using Manuka oil. Given the existing COVID-19 pandemic, face masks are now a mandatory accessory in many countries, and at the same time, they have become a source of environmental pollution. Made by NanoLayr Ltd., FilterLayr^TM Eco uses biobased renewable raw materials with products that have end-of-life options for being industrially compostable. Loaded with natural and non-toxic terpenoid from manuka oil, FilterLayr Eco can filter up to 99.9% of 0.1 µm particles and kill >99% of trapped airborne fungi, bacteria, and viruses, including SARS-CoV-2 (Delta variant). In addition, the antimicrobial activity, and the efficacy of the filter media to filtrate particles was shown to remain highly active following several washing cycles, making it a reusable and more environmentally friendly option. The new nanofibre filter media, FilterLayr^TM Eco, met the particle filtration efficiency and breathability requirements of the following standards: N95 performance in accordance with NIOSH 42CFR84, level 2 performance in accordance with ASTM F2100, and level 2 filtration efficiency and level 1 breathability in accordance with ASTM F3502. These are globally recognized facemask and respirator standards. Full article

The efficient preparation of hydrophilic polypropylene membranes has always been a problem. Here, a twin-screw extruder was used to melt-blend ethylene-vinyl alcohol copolymer and polypropylene; then, hollow fibers were extrusion-molded with a spinneret and taken by a winder; after this, dimethyl sulfoxide was used to dissolve the ethylene-vinyl alcohol copolymer of the fiber to obtain a polypropylene hollow-fiber membrane. This procedure was used to study the effects of different contents and segment structure of ethylene-vinyl alcohol copolymer on the structure and filtration performance of the membranes; furthermore, the embedded factor and blocked factor were used to evaluate the ethylene-vinyl alcohol copolymer embedded in the matrix without dissolving and or being completely blocked in the matrix, respectively. The results show that the increase in ethylene-vinyl alcohol copolymer could reduce the embedded factor and increase the blocked factor. The increase in the polyethylene segments of ethylene-vinyl alcohol copolymer could increase both the embedded factor and blocked factor. The water permeation of the membrane reached 1300 Lm⁻²·h⁻¹·bar⁻¹ with a 100% rejection of ink (141 nm) and the elongation at break reached 188%, while the strength reached 22 MPa. The dissolution-induced pores method provides a completely viable alternative route for the preparation of polypropylene membranes. Full article