Functional Polymer Coatings II

A special issue of Polymers (ISSN 2073-4360). This special issue belongs to the section "Polymer Applications".

Deadline for manuscript submissions: closed (31 December 2021) | Viewed by 28926

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Guest Editor
Istituto Italiano di Tecnologia, Genoa, Italy
Interests: bioinspired surfaces; wetting; biopolymers; polymer nanocomposites
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Special Issue Information

Dear Colleagues,

Coatings are an essential part of all surfaces, including “living surfaces” like our skin. Coatings have been developed to offer decoration, protection, and different special functions. A major portion of coating science and technology relies on advances in polymer science and polymer composites. To this end, polymers in coatings will need to respond to major technological trends, such as ecofriendly materials that require synthesis of novel resins for waterborne, solvent‐free, thermal‐insulating, and air‐purifying coatings. Moreover, polymeric coatings should be made more robust, including with better scratch and mar resistance, enhanced corrosion‐resistance, aging and heat resistance, and anti‐fingerprint performance, to name a few. Polymer composites properly integrated into coatings can lead to multifunctional and smart coatings having special properties such as self‐cleaning, latent heat storing, bionic antifouling, self‐healing, light/heat/electricity conducting and regulating, and sensory coatings. Incorporating one or more of these functions into polymer coatings is not an easy task. However, advances in polymerization methods, emulsion science and technology, new organic–inorganic hybrid systems, as well as principles of nanotechnology and self‐assembly can lead to robust multifunctional polymer coatings with strong technological implications. This Special Issue mainly focuses on any one of these aforementioned polymeric materials, composites, and functionalities that can be used to make or render coatings “special”. It also targets professionals, industrial practitioners, as well as researchers and graduate students in the fields of polymers chemistry and engineering, coatings materials science, and chemical engineering that need to know the most recent advances in functional polymer coatings.

Prof. Dr. Ilker Bayer
Guest Editor

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Keywords

  • non-wettable coatings
  • conductive coatings
  • biodegradable coatings
  • self-healing coatings
  • anti-fouling coatings
  • sensory coatings
  • stretchable and bendable conformal coatings

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Published Papers (9 papers)

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Research

17 pages, 4470 KiB  
Article
Facile Synthesis of Fluorinated Polysilazanes and Their Durable Icephobicity on Rough Al Surfaces
by Tien N. H. Lo, Sung Woo Hong, Ha Soo Hwang and In Park
Polymers 2022, 14(2), 330; https://doi.org/10.3390/polym14020330 - 14 Jan 2022
Cited by 5 | Viewed by 1808
Abstract
Superhydrophobic Al surfaces with excellent durability and anti-icing properties were fabricated by coating dual-scale rough Al substrates with fluorinated polysilazane (FPSZ). Flat Al plates were etched using an acidic solution, followed by immersion in boiling water to generate hierarchical micro-nano structures on their [...] Read more.
Superhydrophobic Al surfaces with excellent durability and anti-icing properties were fabricated by coating dual-scale rough Al substrates with fluorinated polysilazane (FPSZ). Flat Al plates were etched using an acidic solution, followed by immersion in boiling water to generate hierarchical micro-nano structures on their surfaces. The FPSZ coatings were synthesized by grafting 1H,1H,2H,2H-perfluorodecyltrimethoxysilane (FAS-17), a fluoroalkyl silane), onto methylpolysilazane, an organopolysilazane (OPSZ) backbone. The high water contact angle (175°) and low sliding angle (1.6°) of the FPSZ-coated sample with an FAS-17 content of 17.3 wt% promoted the efficient removal of a frozen ice column with a low ice adhesion strength of 78 kPa at −20.0 °C (70% relative humidity), which was 4.3 times smaller than that of an OPSZ-coated surface. The FPSZ-coated Al surface suppressed ice nucleation, leading to a decrease in ice nucleation temperature from −19.5 to −21.9 °C and a delay in freezing time from 334 to 4914 s at −19.0 °C compared with the OPSZ-coated Al surface. Moreover, after 40 icing–melting cycles the freezing temperature of a water droplet on the FPSZ-coated Al surface remained unchanged, whereas that on the FAS-17-coated Al surface increased from −22.3 to −20.7 °C. Therefore, the durability of the polymeric FPSZ coating was superior to that of the FAS-17 monolayer coating. Full article
(This article belongs to the Special Issue Functional Polymer Coatings II)
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19 pages, 4121 KiB  
Article
Preparation of Melamine/Rice Husk Powder Coated Shellac Microcapsules and Effect of Different Rice Husk Powder Content in Wall Material on Properties of Wood Waterborne Primer
by Xiaoxing Yan, Wenbo Li, Yan Han and Taiyu Yin
Polymers 2022, 14(1), 72; https://doi.org/10.3390/polym14010072 - 25 Dec 2021
Cited by 14 | Viewed by 2376
Abstract
The melamine/rice husk powder-coated shellac microcapsules were prepared by in-situ polymerization with melamine resin mixed with rice husk powder as microcapsule wall material and shellac as microcapsule core material. The effect of the addition amount of microcapsules with different wall material ratios on [...] Read more.
The melamine/rice husk powder-coated shellac microcapsules were prepared by in-situ polymerization with melamine resin mixed with rice husk powder as microcapsule wall material and shellac as microcapsule core material. The effect of the addition amount of microcapsules with different wall material ratios on the performance of wood waterborne primer coating was investigated. The results show that the most important factor affecting the performance of microcapsules is the content of rice husk powder. Through the preparation and analysis of shellac microcapsule primer coating coated with melamine/rice husk powder, when the content of microcapsule powder is 0–6%, it has little effect on the optical properties of wood waterborne primer coating, and the microcapsule with 5.5% rice husk powder has little effect on the color difference of primer coating. The coating hardness increases with the increase of rice husk powder content in wall material. When the rice husk powder content in wall material is more than 5.5%, the coating hardness reaches the best. When the content of microcapsule powder is 3.0–9.0%, the adhesion of the coating is better, and the coating with rice husk powder content of 5.5% in microcapsule wall material has better impact resistance. When the content of rice husk powder was 5.5% and the content of microcapsule powder was 6%, the elongation at break of the primer coating was the highest and the tensile resistance was the best. The composition of wood waterborne primer did not change after adding microcapsule. The water-based primer with microcapsule has better aging resistance. The water-based primer coating with rice husk powder content of 5.5% and the addition amount of 6% had the best comprehensive performance, which lays the technical reference for the toughness and self-repairing of the waterborne wood coatings. Full article
(This article belongs to the Special Issue Functional Polymer Coatings II)
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21 pages, 8087 KiB  
Article
Mechanism of Thermochromic and Self-Repairing of Waterborne Wood Coatings by Synergistic Action of Waterborne Acrylic Microcapsules and Fluorane Microcapsules
by Xiaoxing Yan, Wenting Zhao and Lin Wang
Polymers 2022, 14(1), 56; https://doi.org/10.3390/polym14010056 - 24 Dec 2021
Cited by 12 | Viewed by 3140
Abstract
The fluorane thermochromic microcapsules and waterborne acrylic resin microcapsules were added into waterborne coatings at the same time to prepare intelligent waterborne coating film with dual functions of color change and self-repairing. The coating film prepared by adding 15.0% fluorane microcapsules and 5.0% [...] Read more.
The fluorane thermochromic microcapsules and waterborne acrylic resin microcapsules were added into waterborne coatings at the same time to prepare intelligent waterborne coating film with dual functions of color change and self-repairing. The coating film prepared by adding 15.0% fluorane microcapsules and 5.0% waterborne acrylic resin microcapsules to the primer at the same time had better comprehensive properties. At this time, the coating film changed from yellow to colorless. The repair rate of the coating film was 58.4%. When the temperature was lower than 32 °C, waterborne acrylic resin microcapsules can improve the thermochromic performance of the coating film with fluorane microcapsules. Waterborne acrylic resin microcapsules can alleviate the color change of coating film with fluorane microcapsules. The fluorane microcapsules can improve the self-repairing performance of coating film with waterborne acrylic resin microcapsules. The results lay a theoretical and technical foundation for multifunctional coating film. Full article
(This article belongs to the Special Issue Functional Polymer Coatings II)
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19 pages, 14975 KiB  
Article
RK4 and HAM Solutions of Eyring–Powell Fluid Coating Material with Temperature-Dependent-Viscosity Impact of Porous Matrix on Wire Coating Filled in Coating Die: Cylindrical Co-ordinates
by Zeeshan, Waris Khan, Ilyas Khan, Nawa Alshammari and Nawaf N. Hamadneh
Polymers 2021, 13(21), 3696; https://doi.org/10.3390/polym13213696 - 27 Oct 2021
Cited by 1 | Viewed by 1449
Abstract
In this work, we studied the impacts of transmitting light, nonlinear thermal, and micropolar fluid mechanics on a wire surface coating utilizing non-Newtonian viscoelastic flow. Models with temperature-dependent variable viscosity were used. The boundary layer equations governing the flow and heat transport processes [...] Read more.
In this work, we studied the impacts of transmitting light, nonlinear thermal, and micropolar fluid mechanics on a wire surface coating utilizing non-Newtonian viscoelastic flow. Models with temperature-dependent variable viscosity were used. The boundary layer equations governing the flow and heat transport processes were solved using the Runge–Kutta fourth order method. A distinguished constituent of this study was the use of a porous matrix that acted as an insulator to reduce heat loss. In this paper we discuss the effects of numerous development parameters, including β0, Q, m, Ω, Kp, and Br (non-Newtonian parameter, heat-producing parameter, viscosity parameter, variable viscosity parameter, porosity parameter, and Brinkman number, respectively). Furthermore, the effects of two other parameters, D and M, are also discussed as they relate to velocity and temperature distributions. We observed that the velocity profiles decreased with increasing values of Kp. Fluid velocity increased as the values of M, Br, N, and D increased, while it decreased when the values of Kp, Q and D increased. For increasing values of M, the temperature profile showed increasing behavior, while Br and Q showed decreasing behavior. Furthermore, the present work is validated by comparison with HAM and previously published work, with good results. Full article
(This article belongs to the Special Issue Functional Polymer Coatings II)
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16 pages, 6192 KiB  
Article
Revealing the High-Modulus Mechanism of Polyimide Films Prepared with 3,4′-ODA
by Li Zhu, Yinong Li, Shuhao Han, Hongqing Niu, Dezhen Wu and Shengli Qi
Polymers 2021, 13(18), 3175; https://doi.org/10.3390/polym13183175 - 18 Sep 2021
Cited by 4 | Viewed by 2089
Abstract
To prepare PIs (polyimides) with desirable thermal and mechanical properties is highly demanded due to their widespread applications in flexible optoelectronic devices and printed circuit boards. Here, the PI films of BPDA/4,4′-ODA, BPDA/3,4′-ODA, PMDA/4,4′-ODA, PMDA/3,4′-ODA systems were prepared, and it was found that [...] Read more.
To prepare PIs (polyimides) with desirable thermal and mechanical properties is highly demanded due to their widespread applications in flexible optoelectronic devices and printed circuit boards. Here, the PI films of BPDA/4,4′-ODA, BPDA/3,4′-ODA, PMDA/4,4′-ODA, PMDA/3,4′-ODA systems were prepared, and it was found that the PIs with 3,4′-ODA always exhibit a high modulus compared with the PIs with 4,4′-ODA. To disclose the mechanism of high-modulus PI films with 3,4′-ODA, amorphous PI models and uniaxial drawing PI models were established and calculated based on MD simulation. The PI structural deformations at different length scales, i.e., molecular chain cluster scale and repeat unit scale, under the same stress were detailed and analyzed, including the variation of chain conformation, bond length, bond angle, internal rotation energy, and torsion angle. The results indicate that PIs with 3,4-ODA have higher internal rotation energy and smaller deformation with the same stress, consistent with the high modulus. Full article
(This article belongs to the Special Issue Functional Polymer Coatings II)
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16 pages, 9399 KiB  
Article
Environmentally Friendly, High-Performance Fire Retardant Made from Cellulose and Graphite
by Leandra P. Santos, Douglas S. da Silva, Thais H. Morari and Fernando Galembeck
Polymers 2021, 13(15), 2400; https://doi.org/10.3390/polym13152400 - 22 Jul 2021
Cited by 5 | Viewed by 3118
Abstract
Many materials and additives perform well as fire retardants and suppressants, but there is an ever-growing list of unfulfilled demands requiring new developments. This work explores the outstanding dispersant and adhesive performances of cellulose to create a new effective fire-retardant: exfoliated and reassembled [...] Read more.
Many materials and additives perform well as fire retardants and suppressants, but there is an ever-growing list of unfulfilled demands requiring new developments. This work explores the outstanding dispersant and adhesive performances of cellulose to create a new effective fire-retardant: exfoliated and reassembled graphite (ERG). This is a new 2D polyfunctional material formed by drying aqueous dispersions of graphite and cellulose on wood, canvas, and other lignocellulosic materials, thus producing adherent layers that reduce the damage caused by a flame to the substrates. Visual observation, thermal images and surface temperature measurements reveal fast heat transfer away from the flamed spots, suppressing flare formation. Pinewood coated with ERG underwent standard flame resistance tests in an accredited laboratory, reaching the highest possible class for combustible substrates. The fire-retardant performance of ERG derives from its thermal stability in air and from its ability to transfer heat to the environment, by conduction and radiation. This new material may thus lead a new class of flame-retardant coatings based on a hitherto unexplored mechanism for fire retardation and showing several technical advantages: the precursor dispersions are water-based, the raw materials used are commodities, and the production process can be performed on commonly used equipment with minimal waste. Full article
(This article belongs to the Special Issue Functional Polymer Coatings II)
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9 pages, 2279 KiB  
Article
Characterization of Low-Density Polyethylene and LDPE-Based/Ethylene-Vinyl Acetate with Medium Content of Vinyl Acetate
by Nga Thi-Hong Pham
Polymers 2021, 13(14), 2352; https://doi.org/10.3390/polym13142352 - 18 Jul 2021
Cited by 13 | Viewed by 7599
Abstract
Low-density polyethylene (LDPE) and ethylene vinyl acetate copolymer (EVA), which are non-polar and polar polymers, are immiscible and form a polyphase system. In this study, LDPE was mixed with 2.5%, 5%, 7.5%, 10%, 12.5% Ethylene-vinyl acetate (EVA-28) with a medium content of vinyl [...] Read more.
Low-density polyethylene (LDPE) and ethylene vinyl acetate copolymer (EVA), which are non-polar and polar polymers, are immiscible and form a polyphase system. In this study, LDPE was mixed with 2.5%, 5%, 7.5%, 10%, 12.5% Ethylene-vinyl acetate (EVA-28) with a medium content of vinyl acetate (28% VA), respectively by injection molding machine and LDPE. Tensile strength and flexural strength were tested according to ASTM D638-02 standard and ISO 178 standard. The results showed that adding EVA-28 increased the elongation at break of the LDPE/2.5% EVA, LDPE/5% EVA and LDPE/10% EVA blend samples. In addition, the tensile and flexural strength of the LDPE/EVA blend decreases gradually as the EVA-28 content in the blend increases. The hardness decreases with the increasing EVA-28 content. EVA-28 spherical particles appeared scattered on the surface of the LDPE matrix, in the highest EVA-28 percent sample (12.5% EVA-28), the number of particles appeared to be quite a lot, and was dispersed quite evenly on the surface. The LDPE/EVA-28 blend achieved a higher elongation at the break than LDPE, in which 10% EVA-28 gives the highest elongation at break. Full article
(This article belongs to the Special Issue Functional Polymer Coatings II)
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16 pages, 10344 KiB  
Article
Simple Preparation of Polydimethylsiloxane and Polyurethane Blend Film for Marine Antibiofouling Application
by Jirasuta Chungprempree, Sutep Charoenpongpool, Jitima Preechawong, Nithi Atthi and Manit Nithitanakul
Polymers 2021, 13(14), 2242; https://doi.org/10.3390/polym13142242 - 08 Jul 2021
Cited by 9 | Viewed by 3571
Abstract
A key way to prevent undesirable fouling of any structure in the marine environment, without harming any microorganisms, is to use a polymer film with high hydrophobicity. The polymer film, which was simply prepared from a blend of hydrophobic polydimethylsiloxane elastomer and hydrophilic [...] Read more.
A key way to prevent undesirable fouling of any structure in the marine environment, without harming any microorganisms, is to use a polymer film with high hydrophobicity. The polymer film, which was simply prepared from a blend of hydrophobic polydimethylsiloxane elastomer and hydrophilic polyurethane, showed improved properties and economic viability for antifouling film for the marine industry. The field emission scanning electron microscope and energy dispersive X-ray spectrometer (FESEM and EDX) results from the polymer blend suggested a homogenous morphology and good distribution of the polyurethane disperse phase. The PDMS:PU blend (95:5) film gave a water contact angle of 103.4° ± 3.8° and the PDMS film gave a water contact angle of 109.5° ± 4.2°. Moreover, the PDMS:PU blend (95:5) film could also be modified with surface patterning by using soft lithography process to further increase the hydrophobicity. It was found that PDMS:PU blend (95:5) film with micro patterning from soft lithography process increased the contact angle to 128.8° ± 1.6°. The results from a field test in the Gulf of Thailand illustrated that the bonding strength between the barnacles and the PDMS:PU blend (95:5) film (0.07 MPa) were lower than the bonding strength between the barnacles and the carbon steel (1.16 MPa). The barnacles on the PDMS:PU blend (95:5) film were more easily removed from the surface. This indicated that the PDMS:PU blend (95:5) exhibited excellent antifouling properties and the results indicated that the PDMS:PU blend (95:5) film with micro patterning surface could be employed for antifouling application. Full article
(This article belongs to the Special Issue Functional Polymer Coatings II)
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13 pages, 3892 KiB  
Article
Improved Measurements of the Physical Properties of Oriental Lacquers Using Atomic Force Microscopy and a Nanoindenter
by Hye Hyun Yu, Jung-Ah Lim, Kang-Bong Lee and Yeonhee Lee
Polymers 2021, 13(9), 1395; https://doi.org/10.3390/polym13091395 - 26 Apr 2021
Cited by 4 | Viewed by 2679
Abstract
Researchers have widely investigated Oriental lacquers to identify the chemical composition and have elucidated corresponding polymerization mechanisms using rigorous analytical techniques. However, researchers generally test the physical properties of Oriental lacquers by conventional methods that are perhaps overly simplistic. Here, we propose accurate [...] Read more.
Researchers have widely investigated Oriental lacquers to identify the chemical composition and have elucidated corresponding polymerization mechanisms using rigorous analytical techniques. However, researchers generally test the physical properties of Oriental lacquers by conventional methods that are perhaps overly simplistic. Here, we propose accurate and quantitative methods for evaluating the physical properties of Korean, Vietnamese, and Myanmarese lacquer films using atomic force microscopy (AFM), a nanoindenter, and a 90° peel tester. We obtained surface images of the lacquers in accordance with drying time using scanning electron microscopy and AFM. The Korean lacquer film exhibited fast hardening speed, enhanced hardness, and strong adhesion strength compared with the other lacquers, although the Myanmarese lacquer film had a smoother surface than the Korean lacquer film. We used our characterization approach for evaluating a mixed Korean/Myanmarese (50/50 w/w) lacquer. Our proposed measurement techniques for Oriental lacquer films provided results that agreed with qualitative results from conventional tests. Force–distance curves in AFM and force–displacement with nanoindenter for Oriental lacquer films showed more accurate and quantitative data on the mechanical properties. Thus, researchers will find our approach useful when they optimize the chemical compositions and improve the physical properties of Oriental lacquer films for industrial applications. Full article
(This article belongs to the Special Issue Functional Polymer Coatings II)
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