Advanced Polymer Composite Materials: Processing, Modeling, Properties and Applications II

A special issue of Polymers (ISSN 2073-4360). This special issue belongs to the section "Polymer Processing and Engineering".

Deadline for manuscript submissions: closed (31 December 2023) | Viewed by 26213

Special Issue Editors

National Research Council of Italy—Institute of Chemical Sciences and Technologies “Giulio Natta” CNR SCITEC, Via De Marini 6, 16149 Genova, Italy
Interests: polymer calorimetric characterization; spettroscopy; design of experiments
Special Issues, Collections and Topics in MDPI journals
Consiglio Nazionale delle Ricerche, Istituto di Scienze e Tecnologie Chimiche "Giulio Natta", CNR-SCITEC, 16149 Genova, Italy
Interests: composite material processing; material characterization
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

The subject of composite materials is truly a multi- and interdisciplinary one. People who work in fields such as materials science, processing, polymer chemistry, inorganic chemistry, chemical engineering, solid mechanics and fracture mechanics, nanotechnologies, etc., are important contributors to the field of composite materials. Furthermore, polymer-based composites are often a valid alternative to traditional materials because they combine mechanical resistance to lightness, flexibility to optical properties, and formability to low-cost processing. Due to their peculiar properties and versatility, polymer-based composites have found applications in many industrial fields, such as construction, automotive, aerospace, biomedicine, and marine, to name a few. The performance of a polymeric composite material mainly depends on the nature of the components, the degree of interaction between its components, and the processing technology.

The purpose of this Special Issue is to highlight the latest original results in the development of advanced composite materials based on synthetic/natural polymers and synthetic/natural (nano)fillers/fibers, with improved properties required by the foreseen different applications. As such, we invite submissions on cutting-edge applications related to advanced polymeric composite materials. All kinds of polymer matrices, including commodity and engineering polymers or newly developed ones, such as bio-based and/or biodegradable polymers, from thermosets and thermoplastics to vitrimers, will be considered. Manuscripts may cover but are not limited to the following hot fields of applications:

  • Energy storage and harvesting;
  • Biomedicals;
  • Sensors and actuators;
  • Coatings;
  • Textiles;
  • Optoelectronics and photonics;
  • Flexible and stretchable electronics;
  • Membranes;
  • Industrial (automotive, aerospace, naval);
  • 3D printing.

Dr. Giorgio Luciano
Dr. Maurizio Vignolo
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Polymers is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2700 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • processing technologies
  • modelling, simulation and material optimization
  • synthetic and/or natural polymers
  • modification and/or activation of polymers
  • surface modifcation
  • filllers and nanofillers
  • (natural) fibers
  • nanoparticles
  • biocomposites
  • bio-based hybrid materials
  • renewable materials
  • green chemistry
  • composites and nanocomposites
  • polymer composites
  • biocomposites
  • composite recycling
  • phase compatibilization
  • properties of composites
  • characterization
  • applications

Related Special Issue

Published Papers (18 papers)

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Research

14 pages, 2813 KiB  
Article
Probiotic Encapsulation: Bead Design Improves Bacterial Performance during In Vitro Digestion
by Yesica Vanesa Rojas-Muñoz, Patricio Román Santagapita and María Ximena Quintanilla-Carvajal
Polymers 2023, 15(21), 4296; https://doi.org/10.3390/polym15214296 - 01 Nov 2023
Cited by 1 | Viewed by 1114
Abstract
The stability and release properties of all bioactive capsules are strongly related to the composition of the wall material. This study aimed to evaluate the effect of the wall materials during the encapsulation process by ionotropic gelation on the viability of Lactobacillus fermentum [...] Read more.
The stability and release properties of all bioactive capsules are strongly related to the composition of the wall material. This study aimed to evaluate the effect of the wall materials during the encapsulation process by ionotropic gelation on the viability of Lactobacillus fermentum K73, a lactic acid bacterium that has hypocholesterolemia probiotic potential. A response surface methodology experimental design was performed to improve bacterial survival during the synthesis process and under simulated gastrointestinal conditions by tuning the wall material composition (gelatin 25% w/v, sweet whey 8% v/v, and sodium alginate 1.5% w/v). An optimal mixture formulation determined that the optimal mixture must contain a volume ratio of 0.39/0.61 v/v sweet whey and sodium alginate, respectively, without gelatin, with a final bacterial concentration of 9.20 log10 CFU/mL. The mean particle diameter was 1.6 ± 0.2 mm, and the experimental encapsulation yield was 95 ± 3%. The INFOGEST model was used to evaluate the survival of probiotic beads in gastrointestinal tract conditions. Upon exposure to in the vitro conditions of oral, gastric, and intestinal phases, the encapsulated cells of L. fermentum decreased only by 0.32, 0.48, and 1.53 log10 CFU/mL, respectively, by employing the optimized formulation, thereby improving the survival of probiotic bacteria during both the encapsulation process and under gastrointestinal conditions compared to free cells. Beads were characterized using SEM and ATR-FTIR techniques. Full article
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20 pages, 4403 KiB  
Article
Quantifying the Residual Stiffness of Concrete Beams with Polymeric Reinforcement under Repeated Loads
by Haji Akbar Sultani, Aleksandr Sokolov, Arvydas Rimkus and Viktor Gribniak
Polymers 2023, 15(16), 3393; https://doi.org/10.3390/polym15163393 - 13 Aug 2023
Cited by 2 | Viewed by 751
Abstract
Current technology development ensures a variety of advanced materials and options for reinforcing concrete structures. However, the absence of a uniform testing methodology complicates the quantification and comparative analysis of the mechanical performance of the composite systems. The repeated mechanical loads further complicate [...] Read more.
Current technology development ensures a variety of advanced materials and options for reinforcing concrete structures. However, the absence of a uniform testing methodology complicates the quantification and comparative analysis of the mechanical performance of the composite systems. The repeated mechanical loads further complicate the issue. This research extends the recently developed residual stiffness assessment concept to the repeated loading case. It provides an engineer with a simplified testing layout and analytical model to quantify the residual flexural stiffness of standardized laboratory specimens subjected to repeated cycling loads. This model explicitly relates the particular moment and curvature values, requiring neither iterative calculations nor the load history. Thus, this feature allows residual stiffness quantification under repeated loading conditions, including complete reloading of the beam samples imitating the structural strengthening procedure; the proposed technique is equally efficient in quantifying the residual stiffness of the beam samples with any combinations of fiber-reinforced polymer (FRP) reinforcements, i.e., embedded bars, near-surface-mounted strips, and externally bonded sheets. This study employs 12 flexural elements with various reinforcement and loading layouts to illustrate the proposed methodology’s efficiency in quantifying the residual strength of the tension concrete, which estimates the efficiency of the reinforcement system. The explicit quantifying of the residual resistance of the FRP reinforcement systems under repeated load cycles describes the essential novelty of this work. Full article
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15 pages, 2431 KiB  
Article
Engineered Interleaved Random Glass Fiber Composites Using Additive Manufacturing: Effect of Mat Properties, Resin Chemistry, and Resin-Rich Layer Thickness
by Ahmed M. H. Ibrahim, Mohanad Idrees, Emine Tekerek, Antonios Kontsos, Giuseppe R. Palmese and Nicolas J. Alvarez
Polymers 2023, 15(15), 3189; https://doi.org/10.3390/polym15153189 - 27 Jul 2023
Viewed by 944
Abstract
Standard lay-up fabrication of fiber-reinforced composites (FRCs) suffer from poor out-of-plane properties and delamination resistance. While advanced manufacturing techniques (e.g., interleaving, braiding, and z-pinning) increase delamination resistance in FRCs, they typically result in significant fabrication complexity and limitations, increased manufacturing costs, and/or overall [...] Read more.
Standard lay-up fabrication of fiber-reinforced composites (FRCs) suffer from poor out-of-plane properties and delamination resistance. While advanced manufacturing techniques (e.g., interleaving, braiding, and z-pinning) increase delamination resistance in FRCs, they typically result in significant fabrication complexity and limitations, increased manufacturing costs, and/or overall stiffness reduction. In this work, we demonstrate the use of facile digital light processing (DLP) technique to additively manufacture (AM) random glass FRCs with engineered interleaves. This work demonstrates how vat photo-polymerization techniques can be used to build composites layer-by-layer with controlled interleaf material, thickness, and placement. Note that this engineering control is almost impossible to achieve with traditional manufacturing techniques. A range of specimens were printed to measure the effect of interleaf thickness and material on tensile/flexural properties as well as fracture toughness. One important observation was the ≈60% increase in interlaminar fracture toughness achieved by using a tough resin material in the interleaf. The comparison between AM and traditionally manufactured specimens via vacuum-assisted resin transfer molding (VARTM) highlighted the limitation of AM techniques in achieving high mat consolidation. In other words, the volume fraction of AM parts is limited by the wet fiber mat process, and engineering solutions are discussed. Overall, this technique offers engineering control of FRC design and fabrication that is not available with traditional methods. Full article
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19 pages, 10485 KiB  
Article
Visco-Elastic and Thermal Properties of Microbiologically Synthesized Polyhydroxyalkanoate Plasticized with Triethyl Citrate
by Madara Žiganova, Remo Merijs-Meri, Jānis Zicāns, Ivan Bochkov, Tatjana Ivanova, Armands Vīgants, Enno Ence and Evita Štrausa
Polymers 2023, 15(13), 2896; https://doi.org/10.3390/polym15132896 - 29 Jun 2023
Cited by 3 | Viewed by 991
Abstract
The current research is devoted to the investigation of the plasticization of polyhydroxybutyrate (PHB) and polyhydroxybutyrate-co-hydroxyvalerate (PHBV) with triethyl citrate (TEC). Three different PHB or PHBV-based systems with 10, 20, and 30 wt.% of TEC were prepared by two-roll milling. The effect of [...] Read more.
The current research is devoted to the investigation of the plasticization of polyhydroxybutyrate (PHB) and polyhydroxybutyrate-co-hydroxyvalerate (PHBV) with triethyl citrate (TEC). Three different PHB or PHBV-based systems with 10, 20, and 30 wt.% of TEC were prepared by two-roll milling. The effect of TEC on the rheological, thermal, mechanical, and calorimetric properties of the developed compression-molded PHB and PHBV-based systems was determined. It was revealed that the addition of TEC significantly influenced the melting behavior of both polyhydroxyalkanoates (PHA), reducing their melting temperatures and decreasing viscosities. It was also revealed that all the investigated systems demonstrated less than 2% weight loss until 200 °C and rapid degradation did not occur until 240–260 °C in an oxidative environment. Apart from this, a remarkable increase (ca 2.5 times) in ultimate tensile deformation εB was observed by increasing the amount of TEC in either PHB or PHBV. A concomitant, considerable drop in ultimate strength σB and modulus of elasticity E was observed. Comparatively, the plasticization efficiency of TEC was greater in the case of PHBV. Full article
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15 pages, 2781 KiB  
Article
Dopant-Free Hole-Transporting Material Based on Poly(2,7-(9,9-bis(N,N-di-p-methoxylphenylamine)-4-phenyl))-fluorene for High-Performance Air-Processed Inverted Perovskite Solar Cells
by Baomin Zhao, Meng Tian, Xingsheng Chu, Peng Xu, Jie Yao, Pingping Hou, Zhaoning Li and Hongyan Huang
Polymers 2023, 15(12), 2750; https://doi.org/10.3390/polym15122750 - 20 Jun 2023
Cited by 1 | Viewed by 1270
Abstract
It is a great challenge to develop low-cost and dopant-free polymer hole-transporting materials (HTM) for PSCs, especially for efficient air-processed inverted (p-i-n) planar PSCs. A new homopolymer HTM, poly(2,7-(9,9-bis(N,N-di-p-methoxylphenyl amine)-4-phenyl))-fluorene (denoted as PFTPA), with appropriate photo-electrochemical, opto-electronic and thermal stability, was designed and [...] Read more.
It is a great challenge to develop low-cost and dopant-free polymer hole-transporting materials (HTM) for PSCs, especially for efficient air-processed inverted (p-i-n) planar PSCs. A new homopolymer HTM, poly(2,7-(9,9-bis(N,N-di-p-methoxylphenyl amine)-4-phenyl))-fluorene (denoted as PFTPA), with appropriate photo-electrochemical, opto-electronic and thermal stability, was designed and synthesized in two steps to meet this challenge. By employing PFTPA as dopant-free hole-transport layer in air-processed inverted PSCs, a champion power conversion efficiency (PCE) of up to 16.82% (0.1 cm2) was achieved, much superior to that of commercial HTM PEDOT:PSS (13.8%) under the same conditions. Such a superiority is attributed to the well-aligned energy levels, improved morphology, and efficient hole-transporting, as well as hole-extraction characteristics at the perovskite/HTM interface. In particular, these PFTPA-based PSCs fabricated in the air atmosphere maintain a long-term stability of 91% under ambient air conditions for 1000 h. Finally, PFTPA as the dopant-free HTM was also fabricated the slot-die coated perovskite device through the same fabrication condition, and a maximum PCE of 13.84% was obtained. Our study demonstrated that the low-cost and facile homopolymer PFTPA as the dopant-free HTM are potential candidates for large-scale production perovskite solar cell. Full article
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13 pages, 6100 KiB  
Article
Determination of Mechanical Properties of Sand-Coated Carbon Fiber Reinforced Polymer (CFRP) Rebar
by Hyun-Do Yun, Sun-Hee Kim and Wonchang Choi
Polymers 2023, 15(9), 2186; https://doi.org/10.3390/polym15092186 - 04 May 2023
Cited by 2 | Viewed by 1639
Abstract
This experimental study investigates the fundamental mechanical characteristics of the carbon fiber-reinforced polymer (CFRP) bars, including the tensile strength, compressive strength, shear strength, and modulus of elasticity of the CFRP bar. The properties need to be accurately determined to understand the behavior of [...] Read more.
This experimental study investigates the fundamental mechanical characteristics of the carbon fiber-reinforced polymer (CFRP) bars, including the tensile strength, compressive strength, shear strength, and modulus of elasticity of the CFRP bar. The properties need to be accurately determined to understand the behavior of the concrete structures reinforced with CFRP rebars. The CFRP rebar was coated with sand to enhance the adhesive strength of the concrete. Three diameters of CFRP rebar (D10, D12, and D16) were considered in accordance with ASTM provisions. A coefficient, i.e., the ratio of shear strength to tensile strength, was employed to predict the tensile strength of the CFRP rebar specimens. The test results confirm that the tensile strength of CFRP rebar is dependent on its diameter due to the shear lag effect. A coefficient in the range of 0.17 to 0.2 can be used to predict the tensile strength of CFRP rebar using shear strength. Full article
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10 pages, 2693 KiB  
Article
Dual-Function Smart Windows Using Polymer Stabilized Cholesteric Liquid Crystal Driven with Interdigitated Electrodes
by Xiaoyu Jin, Yuning Hao, Zhuo Su, Ming Li, Guofu Zhou and Xiaowen Hu
Polymers 2023, 15(7), 1734; https://doi.org/10.3390/polym15071734 - 31 Mar 2023
Cited by 3 | Viewed by 1413
Abstract
In this study, we present an electrically switchable window that can dynamically transmit both visible light and infrared (IR) light. The window is based on polymer stabilized cholesteric liquid crystals (PSCLCs), which are placed between a top plate electrode substrate and a bottom [...] Read more.
In this study, we present an electrically switchable window that can dynamically transmit both visible light and infrared (IR) light. The window is based on polymer stabilized cholesteric liquid crystals (PSCLCs), which are placed between a top plate electrode substrate and a bottom interdigitated electrode substrate. By applying a vertical alternating current electric field between the top and bottom substrates, the transmittance of the entire visible light can be adjusted. The cholesteric liquid crystals (CLC) texture will switch to a scattering focal conic state. The corresponding transmittance decreases from 90% to less than 15% in the whole visible region. The reflection bandwidth in the IR region can be tuned by applying an in-plane interdigital direct current (DC) electric field. The non-uniform distribution of the in-plane electric field will lead to helix pitch distortion of the CLC, resulting in a broadband reflection. The IR reflection bandwidth can be dynamically adjusted from 158 to 478 nm. The electric field strength can be varied to regulate both the transmittance in the visible range and the IR reflection bandwidth. After removing the electric field, both features can be restored to their initial states. This appealing feature of the window enables on-demand indoor light and heat management, making it a promising addition to the current smart windows available. This technology has considerable potential for practical applications in green buildings and automobiles. Full article
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12 pages, 3786 KiB  
Article
3D Printing of Solar Crystallizer with Polylactic Acid/Carbon Composites for Zero Liquid Discharge of High-Salinity Brine
by Qing Yin, Fangong Kong, Shoujuan Wang, Jinbao Du, Ling Pan, Yubo Tao and Peng Li
Polymers 2023, 15(7), 1656; https://doi.org/10.3390/polym15071656 - 27 Mar 2023
Cited by 2 | Viewed by 1433
Abstract
Zero liquid discharge (ZLD) is a technique for treating high-salinity brine to obtain freshwater and/or salt using a solar interface evaporator. However, salt accumulation on the surface of the evaporator is a big challenge to maintaining stable water evaporation. In this study, a [...] Read more.
Zero liquid discharge (ZLD) is a technique for treating high-salinity brine to obtain freshwater and/or salt using a solar interface evaporator. However, salt accumulation on the surface of the evaporator is a big challenge to maintaining stable water evaporation. In this study, a simple and easy-to-manufacture evaporator, also called a crystallizer, was designed and fabricated by 3D printing. The photothermal layer printed with polylactic acid/carbon composites had acceptable light absorption (93%) within the wavelength zone of 250 nm–2500 nm. The micron-sized voids formed during 3D printing provided abundant water transportation channels inside the crystallizer. After surface hydrophilic modification, the crystallizer had an ultra-hydrophilic channel structure and gravity-assisted salt recovery function. The results revealed that the angles between the photothermal layers affected the efficacy of solar evaporation and the yield of solid salt. The crystallizer with the angle of 90° between two photothermal layers could collect more solid salt than the three other designs with angles of 30°, 60°, and 120°, respectively. The crystallizer has high evaporation and salt crystallization efficiency in a high-salinity brine environment, which is expected to have application potentials in the zero liquid discharge of wastewater and valuable salt recovery. Full article
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12 pages, 3245 KiB  
Article
A Flexible Bi-Stable Composite Antenna with Reconfigurable Performance and Light-Responsive Behavior
by Yaoli Huang, Cong Zheng, Jinhua Jiang, Huiqi Shao and Nanliang Chen
Polymers 2023, 15(6), 1585; https://doi.org/10.3390/polym15061585 - 22 Mar 2023
Cited by 1 | Viewed by 1224
Abstract
An integrated solution providing a bi-stable antenna with reconfigurable performance and light-responsive behavior is presented in this paper for the first time. The proposed antenna includes a radiation layer with conductivity, which is integrated onto the bi-stable substrate. First, the effect of the [...] Read more.
An integrated solution providing a bi-stable antenna with reconfigurable performance and light-responsive behavior is presented in this paper for the first time. The proposed antenna includes a radiation layer with conductivity, which is integrated onto the bi-stable substrate. First, the effect of the radiation layer material and substrate layer parameters on antenna performance was studied. The experiment showed that an antenna with CNTF has a wider impedance bandwidth than one with CSP, namely 10.37% versus 3.29%, respectively. The resonance frequency increases gradually with the increase in fiber laying density and fiber linear density. Second, the influence of state change of the substrate layer on the antenna radiation pattern was studied. The measured results showed that the maximum radiation angle and gain of states I and II are at 90°, 1.21 dB and 225°, 1.53 dB, respectively. The gain non-circularities of the antenna at states I and II are 4.48 dB and 8.35 dB, respectively, which shows that the antenna has good omnidirectional radiation performance in state I. The display of the array antenna, which shows that the array antenna has good omnidirectional radiation performance in state A, with gain non-circularities of 4.20 dB, proves the feasibility of this bi-stable substrate in reconfigurable antennas. Finally, the antenna deforms from state I to state II when the illumination stimulus reaches 22 s, showing good light-responsive behavior. Moreover, the bi-stable composite antenna has the characteristics of small size, light weight, high flexibility, and excellent integration. Full article
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14 pages, 2878 KiB  
Article
Structure and Thermomechanical Properties of Polyvinylidene Fluoride Film with Transparent Indium Tin Oxide Electrodes
by Vitaliy Solodilov, Valentin Kochervinskii, Alexey Osipkov, Mstislav Makeev, Aleksandr Maltsev, Gleb Yurkov, Boris Lokshin, Sergey Bedin, Maria Shapetina, Ilya Tretyakov and Tuyara Petrova
Polymers 2023, 15(6), 1483; https://doi.org/10.3390/polym15061483 - 16 Mar 2023
Cited by 2 | Viewed by 1289
Abstract
This paper is devoted to the study of the structure and thermomechanical properties of PVDF-based ferroelectric polymer film. Transparent electrically conductive ITO coatings are applied to both sides of such a film. In this case, such material acquires additional functional properties due to [...] Read more.
This paper is devoted to the study of the structure and thermomechanical properties of PVDF-based ferroelectric polymer film. Transparent electrically conductive ITO coatings are applied to both sides of such a film. In this case, such material acquires additional functional properties due to piezoelectric and pyroelectric effects, forming, in fact, a full-fledged flexible transparent device, which, for example, will emit a sound when an acoustic signal is applied, and under various external influences can generate an electrical signal. The use of such structures is associated with the influence of various external influences on them: thermomechanical loads associated with mechanical deformations and temperature effects during operation, or when applying conductive layers to the film. The article presents structure investigation and its change during high-temperature annealing using IR spectroscopy and comparative results of testing a PVDF film before and after deposition of ITO layers for uniaxial stretching, its dynamic mechanical analysis, DSC, as well as measurements of the transparency and piezoelectric properties of such structure. It is shown that the temperature-time mode of deposition of ITO layers has little effect on the thermal and mechanical properties of PVDF films, taking into account their work in the elastic region, slightly reducing the piezoelectric properties. At the same time, the possibility of chemical interactions at the polymer–ITO interface is shown. Full article
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13 pages, 4360 KiB  
Article
Synthesis of KH550-Modified Hexagonal Boron Nitride Nanofillers for Improving Thermal Conductivity of Epoxy Nanocomposites
by Bolin Tang, Miao Cao, Yaru Yang, Jipeng Guan, Yongbo Yao, Jie Yi, Jun Dong, Tianle Wang and Luxiang Wang
Polymers 2023, 15(6), 1415; https://doi.org/10.3390/polym15061415 - 13 Mar 2023
Cited by 1 | Viewed by 1897
Abstract
In this work, KH550 (γ-aminopropyl triethoxy silane)-modified hexagonal boron nitride (BN) nanofillers were synthesized through a one-step ball-milling route. Results show that the KH550-modified BN nanofillers synthesized by one-step ball-milling (BM@KH550-BN) exhibit excellent dispersion stability and a high yield of BN nanosheets. Using [...] Read more.
In this work, KH550 (γ-aminopropyl triethoxy silane)-modified hexagonal boron nitride (BN) nanofillers were synthesized through a one-step ball-milling route. Results show that the KH550-modified BN nanofillers synthesized by one-step ball-milling (BM@KH550-BN) exhibit excellent dispersion stability and a high yield of BN nanosheets. Using BM@KH550-BN as fillers for epoxy resin, the thermal conductivity of epoxy nanocomposites increased by 195.7% at 10 wt%, compared to neat epoxy resin. Simultaneously, the storage modulus and glass transition temperature (Tg) of the BM@KH550-BN/epoxy nanocomposite at 10 wt% also increased by 35.6% and 12.4 °C, respectively. The data calculated from the dynamical mechanical analysis show that the BM@KH550-BN nanofillers have a better filler effectiveness and a higher volume fraction of constrained region. The morphology of the fracture surface of the epoxy nanocomposites indicate that the BM@KH550-BN presents a uniform distribution in the epoxy matrix even at 10 wt%. This work guides the convenient preparation of high thermally conductive BN nanofillers, presenting a great application potential in the field of thermally conductive epoxy nanocomposites, which will promote the development of electronic packaging materials. Full article
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14 pages, 5626 KiB  
Article
Investigation on the Effect of Calcium on the Properties of Geopolymer Prepared from Uncalcined Coal Gangue
by Qingping Wang, Longtao Zhu, Chunyang Lu, Yuxin Liu, Qingbo Yu and Shuai Chen
Polymers 2023, 15(5), 1241; https://doi.org/10.3390/polym15051241 - 28 Feb 2023
Cited by 4 | Viewed by 1320
Abstract
In this paper, the influence of calcium on coal gangue and fly ash geopolymer is explored, and the problem of low utilization of unburned coal gangue is analyzed and solved. The experiment took uncalcined coal gangue and fly ash as raw materials, and [...] Read more.
In this paper, the influence of calcium on coal gangue and fly ash geopolymer is explored, and the problem of low utilization of unburned coal gangue is analyzed and solved. The experiment took uncalcined coal gangue and fly ash as raw materials, and a regression model was developed with the response surface methodology. The independent variables were the CG content, alkali activator concentration, and Ca(OH)2 to NaOH ratio (CH/SH). The response target value was the coal gangue and fly-ash geopolymer compressive strength. The compressive strength tests and the regression model obtained by the response surface methodology showed that the coal gangue and fly ash geopolymer prepared with the content of uncalcined coal gangue is 30%, alkali activator content of 15%, and the value of CH/SH is 1.727 had a dense structure and better performance. The microscopic results demonstrated that the uncalcined coal gangue structure is destroyed under an alkali activator’s action, and a dense microstructure is formed based on C(N)-A-S-H and C-S-H gel, which provides a reasonable basis for the preparation of geopolymers from the uncalcined coal gangue. Full article
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29 pages, 7950 KiB  
Article
Superparamagnetic Multifunctionalized Chitosan Nanohybrids for Efficient Copper Adsorption: Comparative Performance, Stability, and Mechanism Insights
by Ahmed A. Al-Ghamdi, Ahmed A. Galhoum, Ahmed Alshahrie, Yusuf A. Al-Turki, Amal M. Al-Amri and S. Wageh
Polymers 2023, 15(5), 1157; https://doi.org/10.3390/polym15051157 - 24 Feb 2023
Cited by 4 | Viewed by 1432
Abstract
To limit the dangers posed by Cu(II) pollution, chitosan-nanohybrid derivatives were developed for selective and rapid copper adsorption. A magnetic chitosan nanohybrid (r-MCS) was obtained via the co-precipitation nucleation of ferroferric oxide (Fe3O4) co-stabilized within chitosan, followed by further [...] Read more.
To limit the dangers posed by Cu(II) pollution, chitosan-nanohybrid derivatives were developed for selective and rapid copper adsorption. A magnetic chitosan nanohybrid (r-MCS) was obtained via the co-precipitation nucleation of ferroferric oxide (Fe3O4) co-stabilized within chitosan, followed by further multifunctionalization with amine (diethylenetriamine) and amino acid moieties (alanine, cysteine, and serine types) to give the TA-type, A-type, C-type, and S-type, respectively. The physiochemical characteristics of the as-prepared adsorbents were thoroughly elucidated. The superparamagnetic Fe3O4 nanoparticles were mono-dispersed spherical shapes with typical sizes (~8.5–14.7 nm). The adsorption properties toward Cu(II) were compared, and the interaction behaviors were explained with XPS and FTIR analysis. The saturation adsorption capacities (in mmol.Cu.g−1) have the following order: TA-type (3.29) > C-type (1.92) > S-type (1.75) > A-type(1.70) > r-MCS (0.99) at optimal pH0 5.0. The adsorption was endothermic with fast kinetics (except TA-type was exothermic). Langmuir and pseudo-second-order equations fit well with the experimental data. The nanohybrids exhibit selective adsorption for Cu(II) from multicomponent solutions. These adsorbents show high durability over multiple cycles with desorption efficiency > 93% over six cycles using acidified thiourea. Ultimately, QSAR tools (quantitative structure-activity relationships) were employed to examine the relationship between essential metal properties and adsorbent sensitivities. Moreover, the adsorption process was described quantitatively, using a novel three-dimensional (3D) nonlinear mathematical model. Full article
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20 pages, 12537 KiB  
Article
Effect of Cementitious Capillary Crystalline Waterproofing Materials on the Mechanical and Impermeability Properties of Engineered Cementitious Composites with Microscopic Analysis
by Yan Tan, Ben Zhao, Jiangtao Yu, Henglin Xiao, Xiong Long and Jian Meng
Polymers 2023, 15(4), 1013; https://doi.org/10.3390/polym15041013 - 17 Feb 2023
Cited by 7 | Viewed by 1925
Abstract
Building structures are prone to cracking, leakage, and corrosion under complex loads and harsh marine environments, which seriously affect their durability performance. To design cementitious composites with excellent mechanical and impermeability properties, Engineered Cementitious Composites (ECCs) doped with ultrahigh molecular weight polyethylene short-cut [...] Read more.
Building structures are prone to cracking, leakage, and corrosion under complex loads and harsh marine environments, which seriously affect their durability performance. To design cementitious composites with excellent mechanical and impermeability properties, Engineered Cementitious Composites (ECCs) doped with ultrahigh molecular weight polyethylene short-cut fibers (PE-ECCs) were used as the reference group. Different types (XYPEX-type from Canada, SY1000-type from China) and doses (0%, 0.5%, 1.0%, 1.5%, 2.0%) of Cementitious Capillary Crystalline Waterproofing materials (CCCWs) were incorporated. The effect of CCCWs on the mechanical and impermeability properties of PE-ECCs, and the microscopic changes, were investigated to determine the best type of CCCW to use and the best amount of doping. The results showed that with increasing the CCCW dosage, the effects of both CCCWs on the mechanical and impermeability properties of PE-ECC increased and then decreased, and that the best mechanical and impermeability properties of PE-ECC were achieved when the CCCW dosing was 1.0%. The mechanical properties of the PE-ECC were more obviously improved by XYPEX-type CCCW, with a compressive strength of 53.8 MPa, flexural strength of 11.8 MPa, an ultimate tensile stress of 5.56 MPa, and an ultimate tensile strain of 7.53 MPa, which were 37.95%, 53.25%, 14.17%, and 21.65% higher than those of the reference group, respectively. The effects of the two CCCWs on impermeability were comparable. CCCW-PE-ECC(X1.0%) and CCCW-PE-ECC(S1.0%) showed the smallest permeation heights, 2.6 mm and 2.8 mm, respectively. The chloride ion diffusion coefficients of CCCW-PE-ECC(X1.0%) and CCCW-PE-ECC(S1.0%) exhibited the smallest values, 0.15 × 10−12 m2/s and 0.10 × 10−12 m2/s, respectively. Micromorphological tests showed that the particle size of the XYPEX-type CCCW was finer, and the intensity of the diffraction peaks of C-S-H and CaCO3 of PE-ECC increased after doping with two suitable doping amounts of CCCW. The pore structure was improved, the surface of the matrix was smoother, and the degree of erosion of hydration products on the fiber surface was reduced after chloride ion penetration. XYPEX-type CCCW demonstrated a more obvious improvement in the PE-ECC pore structure. Full article
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15 pages, 3371 KiB  
Article
Study on the Mechanism and Experiment of Styrene Butadiene Rubber Reinforcement by Spent Fluid Catalytic Cracking Catalyst
by Tilun Shan, Huiguang Bian, Donglin Zhu, Kongshuo Wang, Chuansheng Wang and Xiaolong Tian
Polymers 2023, 15(4), 1000; https://doi.org/10.3390/polym15041000 - 17 Feb 2023
Cited by 2 | Viewed by 1373
Abstract
Spent Fluid Catalytic Cracking (FCC) Catalyst is a major waste in the field of the petroleum processing field, with a large output and serious pollution. The treatment cost of these waste catalysts is high, and how to achieve their efficient reuse has become [...] Read more.
Spent Fluid Catalytic Cracking (FCC) Catalyst is a major waste in the field of the petroleum processing field, with a large output and serious pollution. The treatment cost of these waste catalysts is high, and how to achieve their efficient reuse has become a key topic of research at home and abroad. To this end, this paper conducted a mechanistic and experimental study on the replacement of some carbon blacks by spent FCC catalysts for the preparation of rubber products and explored the synergistic reinforcing effect of spent catalysts and carbon blacks, in order to extend the reuse methods of spent catalysts and reduce the pollution caused by them to the environment. The experimental results demonstrated that the filler dispersion and distribution in the compound are more uniform after replacing the carbon black with modified spent FCC catalysts. The crosslinking density of rubber increases, the Payne effect is decreased, and the dynamic mechanical properties and aging resistance are improved. When the number of replacement parts reached 15, the comprehensive performance of the rubber composites remained the same as that of the control group. In this paper, the spent FCC catalysts modified by the physical method instead of the carbon-black-filled SBR can not only improve the performance of rubber products, but also can provide basic technical and theoretical support to realize the recycling of spent FCC catalysts and reduce the environmental pressure. The feasibility of preparing rubber composites by spent catalysts is also verified. Full article
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13 pages, 2217 KiB  
Article
Towards Highly Efficient Nitrogen Dioxide Gas Sensors in Humid and Wet Environments Using Triggerable-Polymer Metasurfaces
by Octavian Danila and Barry M. Gross
Polymers 2023, 15(3), 545; https://doi.org/10.3390/polym15030545 - 20 Jan 2023
Cited by 3 | Viewed by 1288
Abstract
We report simulations on a highly-sensitive class of metasurface-based nitrogen dioxide (NO2) gas sensors, operating in the telecom C band around the 1550 nm line and exhibiting strong variations in terms of the reflection coefficient after assimilation of NO2 molecules. [...] Read more.
We report simulations on a highly-sensitive class of metasurface-based nitrogen dioxide (NO2) gas sensors, operating in the telecom C band around the 1550 nm line and exhibiting strong variations in terms of the reflection coefficient after assimilation of NO2 molecules. The unit architecture employs a polymer-based (polyvinylidene fluoride—PVDF or polyimide—PI) motif of either half-rings, rods, or disks having selected sizes and orientations, deposited on a gold substrate. On top of this, we add a layer of hydrophyllic polymer (POEGMA) functionalized with a NO2-responsive monomer (PAPUEMA), which is able to adsorb water molecules only in the presence of NO2 molecules. In this process, the POEGMA raises its hidrophyllicity, while not triggering a phase change in the bulk material, which, in turn, modifies its electrical properties. Contrary to absorption-based gas detection and electrical signal-based sensors, which experience considerable limitations in humid or wet environments, our method stands out by simple exploitation of the basic material properties of the functionalized polymer. The results show that NO2-triggered water molecule adsorption from humid and wet environments can be used in conjunction with our metasurface architecture in order to provide a highly-sensitive response in the desired spectral window. Additionally, instead of measuring the absorption spectrum of the NO2 gas, in which humidity counts as a parasitic effect due to spectral overlap, this method allows tuning to a desired wavelength at which the water molecules are transparent, by scaling the geometry and thicknesses of the layers to respond to a desired wavelength. All these advantages make our proposed sensor architecture an extremely-viable candidate for both biological and atmospheric NO2 gas-sensing applications. Full article
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15 pages, 3882 KiB  
Article
Achieving High Thermal Conductivity and Satisfactory Insulating Properties of Elastomer Composites by Self-Assembling BN@GO Hybrids
by Xing Xie and Dan Yang
Polymers 2023, 15(3), 523; https://doi.org/10.3390/polym15030523 - 19 Jan 2023
Cited by 2 | Viewed by 1298
Abstract
With increasing heat accumulation in advanced modern electronic devices, dielectric materials with high thermal conductivity (λ) and excellent electrical insulation have attracted extensive attention in recent years. Inspired by mussel, hexagonal boron nitride (hBN) and graphene oxide (GO) are assembled to construct mhBN@GO [...] Read more.
With increasing heat accumulation in advanced modern electronic devices, dielectric materials with high thermal conductivity (λ) and excellent electrical insulation have attracted extensive attention in recent years. Inspired by mussel, hexagonal boron nitride (hBN) and graphene oxide (GO) are assembled to construct mhBN@GO hybrids with the assistance of poly(catechol-polyamine). Then, mhBN@GO hybrids are dispersed in carboxy nitrile rubber (XNBR) latex via emulsion coprecipitation to form elastomer composites with a high λ and satisfactory insulating properties. Thanks to the uniform dispersion of mhBN@GO hybrids, the continuous heat conduction pathways exert a significant effect on enhancing the λ and decreasing the interface thermal resistance of XNBR composites. In particular, the λ value of 30 vol% mhBN@GO/XNBR composite reaches 0.4348 W/(m·K), which is 2.7 times that of the neat XNBR (0.1623 W/(m·K)). Meanwhile, the insulating hBN platelets hinder the electron transfer between adjacent GO sheets, leading to satisfactory electrical insulation in XNBR composites, whose AC conductivity is as low as 10−10 S/cm below 100 Hz. This strategy opens up new prospects in the assembly of ceramic and carbonaceous fillers to prepare dielectric elastomer composites with high λ and satisfactory electrical insulation, making them promising for modern electrical systems. Full article
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13 pages, 4140 KiB  
Article
Analysis of the Structure and the Thermal Conductivity of Semi-Crystalline Polyetheretherketone/Boron Nitride Sheet Composites Using All-Atom Molecular Dynamics Simulation
by Yuna Oh, Kwak Jin Bae, Yonjig Kim and Jaesang Yu
Polymers 2023, 15(2), 450; https://doi.org/10.3390/polym15020450 - 14 Jan 2023
Cited by 1 | Viewed by 2089
Abstract
Thermal transport simulations were performed to investigate the important factors affecting the thermal conductivity based on the structure of semi-crystalline polyetheretherketone (PEEK), and the addition of boron nitride (BN) sheets. The molecular-level structural analysis facilitated the prediction of the thermal conductivity of the [...] Read more.
Thermal transport simulations were performed to investigate the important factors affecting the thermal conductivity based on the structure of semi-crystalline polyetheretherketone (PEEK), and the addition of boron nitride (BN) sheets. The molecular-level structural analysis facilitated the prediction of the thermal conductivity of the optimal structure of PEEK reflecting the best parameter value of the length of amorphous chains, and the ratio of linkage conformations, such as loops, tails, and bridges. It was found that the long heat transfer paths of polymer chains were induced by the addition of BN sheets, which led to the improvement of the thermal conductivities of the PEEK/BN composites. In addition, the convergence of the thermal conductivities of the PEEK/BN composites in relation to BN sheet size was verified by the disconnection of the heat transfer path due to aggregation of the BN sheets. Full article
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