Reuse and Recycling of Phosphate Mine Wastes

A special issue of Minerals (ISSN 2075-163X). This special issue belongs to the section "Mineral Processing and Extractive Metallurgy".

Deadline for manuscript submissions: closed (31 August 2023) | Viewed by 3182

Special Issue Editors


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Guest Editor
Faculty of Sciences and Technologies Marrakech, Cadi Ayyad University (UCA), Marrakech 40000, Morocco
Interests: mineral waste valorization

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Guest Editor
Faculté Pluridisciplinaire de Nador (FPN), Université Mohammed Premier, Nador 62700, Morocco
Interests: clays and engineered mineral materials

Special Issue Information

Dear Colleagues,

The phosphate mining industry generates significant amounts of waste, including materials produced during extraction, beneficiation, and transformation processes. These waste products, often stored in tailing ponds and waste rock piles, pose a significant problem in terms of storage capacity and can have negative impacts on the environment. Therefore, it is crucial to implement effective management strategies that not only address the disposal of mining waste but also promote the development of a circular economy.

Phosphate mine waste materials have been found to be chemically stable and inert. Due to their composition, waste rocks have characteristics similar to those of clay, sand, and aggregate, commonly used in the construction industry. This has led researchers to explore the potential of utilizing these waste materials to produce construction materials such as fired bricks. With increasing dependence on natural resources in the construction industry, and a growing emphasis on the circular economy, the management and valorization of mining waste has become a primary concern for governments and industry alike.

Valorization or recycling is a highly valuable management strategy for inert mine wastes, particularly in the case of phosphate mining. Utilizing these waste materials as raw materials in the construction industry offers a promising solution for environmental concerns. This approach not only reduces the volume of waste requiring disposal on mining sites, but also minimizes the depletion of natural resources.

This Special Issue aims to present a comprehensive overview of recent management techniques for phosphate mine waste, including the replacement of primary raw materials with secondary resources. Topics to be covered include, but are not limited to, the characterization of industrial and mining waste, landfilling, underground backfilling, reprocessing for metal recovery or environmental purposes, and valorization in various sectors. The contributions will provide insights for scientists, industry stakeholders, and governments to address the challenges and find the best management practices for phosphate mine waste in the future.

Main topics:

  • Problems around by-products and phosphate mine wastes
  • Accurate characterization of phosphate mine wastes
  • Latest available technical and environmental solutions to efficiently manage both types of waste—treatment and processing before disposal
  • High-value element recovery from industrial and mining wastes, towards defining effective, low cost and ecofriendly methods
  • Recycling of industrial and phosphate mining wastes as alternative resources in different sectors
  • Development minerals
  • Laboratory-, pilot- and/or industrial-scale studies related to these topics
  • Circular economy and life cycle assessment

Prof. Dr. Rachid Hakkou
Prof. Dr. Mohamed Loutou
Dr. Yassine Taha
Guest Editors

Manuscript Submission Information

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Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • phosphate mine waste
  • environmental characterization
  • treatment, stabilization, reprocessing and recycling
  • integrated management
  • valorization
  • materials chemistry and the environment

Published Papers (3 papers)

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Research

12 pages, 2149 KiB  
Article
Recovery of Apatite from Magnetic Concentration Tailings by Flotation
by Luis Valderrama, Osvaldo Gómez, Osvaldo Pavez and Mario Santander
Minerals 2024, 14(5), 441; https://doi.org/10.3390/min14050441 - 23 Apr 2024
Viewed by 110
Abstract
Iron concentration tailings contain many valuable minerals, including apatite, which is not currently being recovered despite its use to make fertilizers and chemicals. This article proposes a flotation circuit to recover apatite from tailings generated by mining in Chile, based on laboratory tests [...] Read more.
Iron concentration tailings contain many valuable minerals, including apatite, which is not currently being recovered despite its use to make fertilizers and chemicals. This article proposes a flotation circuit to recover apatite from tailings generated by mining in Chile, based on laboratory tests and using the “Split Factor” method. The iron tailings were characterized by granulometry, chemical and mineralogical analyses, zeta potential, and contact angle. The effect of the collector, frother, and dispersant dose, along with the number of flotation stages, on both the grade and recovery of P2O5 were studied. The results indicate that it is possible to produce concentrates with a P2O5 grade of 29.1% and 89.6% recovery in a flotation circuit that includes the rougher–scavenger–cleaner stages. To obtain these results, it is only necessary to condition the iron tailings with 400 gt−1 of Atrac-2600, 400 gt−1 of sodium silicate, 10 min of conditioning time, pH adjustment to 10, and a time for the rougher, cleaner, and scavenger stages set at 10, 7.6, and 6.8 min, respectively. A chemical interaction is suggested, where the collector is specifically adsorbed onto the apatite surface. Full article
(This article belongs to the Special Issue Reuse and Recycling of Phosphate Mine Wastes)
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11 pages, 3545 KiB  
Article
Development of Geopolymers from Phosphate By-Products for Thermal Insulation Applications
by Salma En-Naji, Safaa Mabroum, Khalid Khatib, Mostafa Benzaazoua and Rachid Hakkou
Minerals 2023, 13(12), 1480; https://doi.org/10.3390/min13121480 - 24 Nov 2023
Viewed by 1039
Abstract
Phosphate mining generates large quantities of waste rock and sludge annually, resulting in significant environmental issues. The large areas of mine sites used to store these wastes limit the availability of usable and agricultural land, alter the topography of the land, and degrade [...] Read more.
Phosphate mining generates large quantities of waste rock and sludge annually, resulting in significant environmental issues. The large areas of mine sites used to store these wastes limit the availability of usable and agricultural land, alter the topography of the land, and degrade the landscape’s aesthetics. In this study, the acid activation of phosphate by-products to enhance their reactivity and suitability for the development of geopolymer-based thermal insulation materials was investigated. Four formulations of geopolymers were developed using varying ratios of calcined clay by-product and metakaolin as aluminosilicate sources. The activation of precursors was accomplished using a 5M concentration of phosphoric acid (H3PO4). Several analytical techniques, including mercury intrusion porosimetry (MIP), scanning electron microscopy (SEM), X-ray diffraction (XRD), thermogravimetric analysis (TGA), and X-ray fluorescence (XRF), were carried out to characterize both the raw clays and resulting geopolymers. Furthermore, the physical and mechanical properties of the synthesized geopolymers have been evaluated. The results demonstrated a notable increase in porosity from 25.63% to 45.56% with the escalation of calcined clay content in geopolymers. This enhanced porosity facilitated the preparation of building insulation materials where mechanical strength is not a main requirement, as the thermal conductivity reached a value of 0.08 W/mK. Full article
(This article belongs to the Special Issue Reuse and Recycling of Phosphate Mine Wastes)
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15 pages, 37269 KiB  
Article
Characterisation and Environmental Significance of Glauconite from Mining Waste of the Egorievsk Phosphorite Deposit
by Natalia Kalinina, Prokopiy Maximov, Boris Makarov, Evan Dasi and Maxim Rudmin
Minerals 2023, 13(9), 1228; https://doi.org/10.3390/min13091228 - 19 Sep 2023
Cited by 2 | Viewed by 1497
Abstract
This article presents the results of a study of glauconite obtained from phosphate rock waste. The aim is to study the morphological, structural and chemical characteristics of glauconite and to determine the potential for secondary use of mining waste in the agricultural sector. [...] Read more.
This article presents the results of a study of glauconite obtained from phosphate rock waste. The aim is to study the morphological, structural and chemical characteristics of glauconite and to determine the potential for secondary use of mining waste in the agricultural sector. The electromagnetic separation method was used to obtain glauconite concentrate. The optimum parameters for obtaining the maximum mineral content in the concentrate were determined. Studies have shown that glauconite is characterised by globular, granular grains of the highly mature variety. Glauconite almost invariably contains inclusions of pyrite and apatite, which significantly improve the characteristics of the fertiliser. Laboratory experiments have shown that glauconite waste and glauconite concentrate have a positive effect on plant growth and development. The high potassium content, the favourable globular shape of the grains, and the presence of apatite and pyrite inclusions indicate the potential use of glauconite from mining waste as a potash fertiliser. Application of glauconite fertiliser to the soil will provide an opportunity to improve its texture, providing better moisture and aeration. The use of glauconite fertiliser is particularly valuable on acidic soils where apatite can be dissolved, making phosphorus available to plants. This nutrient additionally favours plant growth, as well as reducing the risk of heavy metal accumulation in the soil. Thus, glauconite from the waste of the Egorievsk deposit represents a promising fertiliser for improving soil quality and increasing crop yields. Full article
(This article belongs to the Special Issue Reuse and Recycling of Phosphate Mine Wastes)
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