Special Issue "Additive Manufacturing of Titanium Alloys 2022"

A special issue of Metals (ISSN 2075-4701). This special issue belongs to the section "Additive Manufacturing".

Deadline for manuscript submissions: closed (20 May 2023) | Viewed by 2699

Special Issue Editors

Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft, The Netherlands
Interests: additive manufacturing; smart materials; mechanical behavior; damage and fracture of engineering materials
Special Issues, Collections and Topics in MDPI journals
Centre for Materials Enigneering, University of Cape Town, Cape Town 7701, South Africa
Interests: additive manufacturing; laser powder bed fusion; Ti-based alloys; fatigue; fatigue crack growth; fracture; digital image/volume correlation; microstructure

Special Issue Information

Dear Colleagues,

Titanium alloys have been widely adopted in many industrial applications because of their high strength, low density, and excellent corrosion resistance. Examples of their application include aircraft that require a high specific strength and excellent fatigue resistance, aero-engines that require a good creep resistance, and biomedical and chemical processing equipment where good corrosion resistance is critical.

The traditional methods used to manufacture titanium components (following casting, thermo-mechanical, and final finishing processes) are difficult and expensive because of titanium's low thermal conductivity, high tooling costs, and high affinity for oxygen pickup during thermal treatments. Additive manufacturing (AM) offers the advantage of allowing for near-net-shaped part fabrication using only one fabrication step, design flexibility, near-zero material wastage, and flexibility in manufacturing different types of components using other alloys, to name a few. Thus, the AM of titanium alloys has gained significant interest over the past decade.

Although the production of titanium parts using traditional techniques has been optimised over several centuries, the AM process is relatively new, and a detailed understanding of the relationship between the alloy's composition, processing history, microstructural evolution, and mechanical performance has not yet been developed. Such knowledge is critical. Variations in the composition and processing routes used will alter the material’s properties, which cannot necessarily be predicted from our well-established understanding of traditional manufacturing technologies.

We welcome your contributions to the latest developments in AM titanium alloys. For this open access Special Issue, we invite the submission of original research articles and review papers focused on (i) the development of titanium alloys for AM; (ii) the relationship between AM process parameters, the evolution of the resulting microstructure, and its functional properties; (iii) the effect of various heat treatments; (iv) mechanical performance and environmental effects; and (v) modelling and design for performance optimisation.

Dr. Vera Popovich
Dr. Thorsten Becker
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Metals is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2000 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • titanium alloys
  • additive manufacturing (AM)
  • laser powder bed fusion (L-PBF)
  • electron beam powder bed fusion (EB-LBF)
  • direct energy deposition (DED)
  • post-process treatment
  • microstructural characterization
  • modelling of mechanical and functional properties

Published Papers (3 papers)

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Research

Article
Influence of Tungsten Addition on Microstructure and Tensile Properties of Ti6Al4V Fabricated by Laser-Directed Energy Deposition
Metals 2023, 13(6), 1064; https://doi.org/10.3390/met13061064 - 01 Jun 2023
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Abstract
The addition of tungsten can improve the high-temperature oxidation resistance of titanium alloys. However, as its applications continue to expand, new demands are being placed on its room temperature strength. Here, we provide a dense titanium alloy with high strength by introducing proper [...] Read more.
The addition of tungsten can improve the high-temperature oxidation resistance of titanium alloys. However, as its applications continue to expand, new demands are being placed on its room temperature strength. Here, we provide a dense titanium alloy with high strength by introducing proper W powders into the Ti6Al4V powders under direct energy deposition. The effect of tungsten addition on the microstructure and tensile properties of the Ti6Al4V alloy was investigated. Compared to pure Ti6Al4V, the titanium alloy with tungsten addition exhibited refined α′ martensite and β grains, which is attributable to the effect of tungsten on the structural subcooling of titanium and on the formation temperature of the α′ martensite. Owing to the synergistic strengthening effects of grain refinement and solid solution strengthening, the W-containing alloy shows a high tensile strength of 1333 MPa and yield strength of 1219 MPa, which are significantly higher than Ti6Al4V alloy’s tensile strength of 940 MPa and yield strength of 860 MPa. This approach provides a pathway for design and preparation of high-strength titanium alloys by additive manufacturing. Full article
(This article belongs to the Special Issue Additive Manufacturing of Titanium Alloys 2022)
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Article
Effects of L-PBF Scanning Strategy and Sloping Angle on the Process Properties of TC11 Titanium Alloy
Metals 2023, 13(5), 983; https://doi.org/10.3390/met13050983 - 19 May 2023
Viewed by 495
Abstract
TC11 titanium alloy is widely used in aerospace. To investigate the production of TC11 titanium alloy parts of high quality and performance, this paper adopts the Laser powder bed fusion (L-PBF) technique to prepare TC11 alloy specimens. We analyze in detail the effects [...] Read more.
TC11 titanium alloy is widely used in aerospace. To investigate the production of TC11 titanium alloy parts of high quality and performance, this paper adopts the Laser powder bed fusion (L-PBF) technique to prepare TC11 alloy specimens. We analyze in detail the effects of scanning strategy and forming angle on the forming quality and performance of TC11 alloy through a combination of theory and experiment. The results show that the upper surface quality of the strip-scanned molded parts is the highest, and the upper surface quality is better than that of the side surface under different scanning strategies. The fusion channel lap and surface adhesion powder were the main factors affecting the surface roughness. With increases in the forming angle, the surface roughness of the overhanging surface gradually decreases and the hardness gradually increases. The surface quality and hardness of the specimen are optimal when the forming angle is 90°. The research results provide the theoretical basis and technical support for L-PBF forming of TC11 titanium alloy parts. Full article
(This article belongs to the Special Issue Additive Manufacturing of Titanium Alloys 2022)
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Article
Electron Beam-Melting and Laser Powder Bed Fusion of Ti6Al4V: Transferability of Process Parameters
Metals 2022, 12(8), 1332; https://doi.org/10.3390/met12081332 - 09 Aug 2022
Cited by 3 | Viewed by 1318
Abstract
Metal powder bed-based Additive Manufacturing (AM) technologies, such as Electron Beam-Melting (EBM) and Laser Powder Bed Fusion (LPBF), are established in several industries due to the large design freedom and mechanical properties. While EBM and LPBF have similar operating steps, process-specific characteristics influence [...] Read more.
Metal powder bed-based Additive Manufacturing (AM) technologies, such as Electron Beam-Melting (EBM) and Laser Powder Bed Fusion (LPBF), are established in several industries due to the large design freedom and mechanical properties. While EBM and LPBF have similar operating steps, process-specific characteristics influence the component design. The differences in the energy coupling lead to differing solidification conditions, microstructures, and, thus, mechanical properties. The surface finish and geometrical accuracy are also affected. As opposed to LPBF, EBM powder layers are preheated prior to selective melting. In this study, similar volume energy densities in LPBF and EBM were used to manufacture Ti6Al4V test geometries to assess the process transferability. Since the energy coupling of LPBF and EBM differ, heat source absorption was considered when calculating the volume energy density. Even when a similar volume energy density was used, significant differences in the component quality were found in this study due to specific respective process constraints. The extent of these constrains was investigated on voluminous samples and support-free overhanging structures. Overhang angles up to 90° were manufactured with LPBF and EBM, and characterized with regard to the relative density, surface roughness, and geometric compliance. Full article
(This article belongs to the Special Issue Additive Manufacturing of Titanium Alloys 2022)
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