Towards Intelligent Machinery Health Monitoring: Detection, Diagnostics, and Prognostics

A special issue of Machines (ISSN 2075-1702). This special issue belongs to the section "Machines Testing and Maintenance".

Deadline for manuscript submissions: 31 July 2024 | Viewed by 1396

Special Issue Editors


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Guest Editor
Department of Computer Science, Politecnico di Milano, 20133 Milan, Italy
Interests: machine learning; deep learning; predictive maintenance
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
School of Managemenet, Politecnico di Milano, Milan, Italy
Interests: deep learning; machine learning; fault diagnosis; digital twinning; human-machine interactions; industry 5.0

Special Issue Information

Dear Colleagues,

In modern industries, the monitoring of machinery health is essential for the adoption of predictive maintenance strategies. Indeed, the constant control of the machinery condition in real time enables the early detection of potential faults and the prevention of unnecessary maintenance operations, while preserving the performance of the system.

In condition-based maintenance, machinery health diagnosis and prognosis play a prominent role, and complement each other. The former is devoted to analyzing the historical and current health status of the system based on the signals being monitored; the latter is devoted to predicting the remaining functional life of the machinery based on its past and current operation profiles.

For the diagnosis and prognosis of machinery health, different approaches have been proposed. Among these, data-driven frameworks that resort to machine learning and deep learning methods have recently attracted great attention, and are regarded as a powerful and more flexible alternative compared to physics-based models which, for example, cannot be updated with ongoing health data measurements. Despite the fact that data-driven approaches are promising in terms of identifying the relationship between machinery data and health status, capturing the early symptoms of machinery breakdown and predicting the future working capabilities of the machine, based on the monitored signals, are relatively difficult; this still represents a challenge in the field of machinery health management.

This Special Issue is addressed to both researchers and industrial professionals, and aims to collect the latest theoretical and applied advancements in the field of data-driven approaches to the health monitoring of intelligent machinery. The submission of the results of experimental research is encouraged. The theoretical papers accepted into this Special Issue are expected to present novel contributions and potentially viable solutions to real industrial problems of practical interest.

Prof. Carlotta Orsenigo
Dr. Masoud Jalayer
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Machines is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • predictive maintenance
  • machine diagnostics
  • machine prognostics
  • machine learning
  • deep learning

Published Papers (1 paper)

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Research

15 pages, 4277 KiB  
Article
Unveiling the Black Box: A Unified XAI Framework for Signal-Based Deep Learning Models
by Ardeshir Shojaeinasab, Masoud Jalayer, Amirali Baniasadi and Homayoun Najjaran
Machines 2024, 12(2), 121; https://doi.org/10.3390/machines12020121 - 08 Feb 2024
Viewed by 1011
Abstract
Condition monitoring (CM) is essential for maintaining operational reliability and safety in complex machinery, particularly in robotic systems. Despite the potential of deep learning (DL) in CM, its ‘black box’ nature restricts its broader adoption, especially in mission-critical applications. Addressing this challenge, our [...] Read more.
Condition monitoring (CM) is essential for maintaining operational reliability and safety in complex machinery, particularly in robotic systems. Despite the potential of deep learning (DL) in CM, its ‘black box’ nature restricts its broader adoption, especially in mission-critical applications. Addressing this challenge, our research introduces a robust, four-phase framework explicitly designed for DL-based CM in robotic systems. (1) Feature extraction utilizes advanced Fourier and wavelet transformations to enhance both the model’s accuracy and explainability. (2) Fault diagnosis employs a specialized Convolutional Long Short-Term Memory (CLSTM) model, trained on the features to classify signals effectively. (3) Model refinement uses SHAP (SHapley Additive exPlanation) values for pruning nonessential features, thereby simplifying the model and reducing data dimensionality. (4) CM interpretation develops a system offering insightful explanations of the model’s decision-making process for operators. This framework is rigorously evaluated against five existing fault diagnosis architectures, utilizing two distinct datasets: one involving torque measurements from a robotic arm for safety assessment and another capturing vibration signals from an electric motor with multiple fault types. The results affirm our framework’s superior optimization, reduced training and inference times, and effectiveness in transparently visualizing fault patterns. Full article
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