Special Issue "Tribological and Mechanical Properties of Coatings"

A special issue of Coatings (ISSN 2079-6412). This special issue belongs to the section "Corrosion, Wear and Erosion".

Deadline for manuscript submissions: 30 November 2023 | Viewed by 2458

Special Issue Editors

Graduate Program in Materials Science and Engineering, University of Caxias do Sul, P.O. Box 1352, Caxias do Sul, Brazil
Interests: tribology; sliding wear; solid lubricants; sintered materials; friction materials; nanoindentation
Programa de Pós-Graduação em Engenharia e Ciência de Materiais (PPG-ECM), UNIFESP, 12231-280 São José dos Campos, Brazil
Interests: tribology; materials; biomedical materials; polymers; thin films

Special Issue Information

Dear Colleagues,

The need to preserve the integrity of substrate-coating systems in harsh environments, ranging from high-temperature cutting applications and automotive, medical, and chemical industries to vacuum atmospheres in aerospace devices, has been seen as an object of enormous concern. It has demanded experimental and theoretical investigations as well as advanced developments. Friction and reduction are of vital importance for coated systems. Friction is among the main factors that input heat during high-speed operations, and determines force levels needed in chipping and forming operations.

The use of multifunctional hard, wear-resistant coatings or low-friction coatings—either by the deposition of layered, dispersion-strengthened, or nanocomposite structures—is among the most highly-exploited approaches to improve the performance of manufacturing tools and sliding components. Driven by the necessity to meet the UN's Sustainable Development Goals, this approach significantly contributes to reducing energy consumption in industrial processes.

Multifunctional coatings need to exhibit exceptional tribological properties, cracking resistance, and thermal management, which is often accomplished by complex coating architectures. The design of such tailored multifunctional properties can be enabled by the use of ex situ and in situ techniques to observe wear mechanisms occurring during sliding investigations as well as advanced mechanical characterization techniques.

The goal of this Special Issue is to provide a forum for papers on the following subjects:

  • Theoretical and experimental approaches on the wear prevention of protective coatings.
  • Computational modelling and simulation of tribocontacts to predict wear and friction of single-component, multilayer, gradient or nanocomposite coatings, from the sub-atomic level to engineering macroscale.
  • Instrumented indentation, instrumented scratching, in situ microscopy, and spectroscopy to predict additional mechanical properties of coatings, e.g., fracture toughness, residual stress at room and high temperature.
  • High-temperature mechanical testing of coatings.
  • Conventional and sophisticated characterization techniques (in situ, AFM, FIB, atom probe tomography, synchrotron X-ray nanodiffraction, micromechanical testing) for the investigation of tribological properties of coatings.
  • Wear and friction testing of coated systems to mimic practical service environments.

Prof. Dr. María Cristina Moré Farias
Dr. Polyana Alves Radi
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Coatings is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • high-temperature mechanical and tribological characterization
  • low-friction and wear-resistant coatings
  • contact mechanics of coatings
  • advanced tribological characterization of coatings
  • modeling and simulation of wear and friction of coatings

Published Papers (3 papers)

Order results
Result details
Select all
Export citation of selected articles as:

Research

Article
A Systematic Investigation of Lead-Free Electroless Ni-B-W Coating Properties Using Taguchi’s Methodology
Coatings 2023, 13(9), 1585; https://doi.org/10.3390/coatings13091585 - 11 Sep 2023
Viewed by 266
Abstract
Electroless Ni-B (ENB) coatings have industrial importance due to their excellent mechanical properties. The inclusion of W (ENB-W) to the coatings further enhances their mechanical properties and thermal stability. Nevertheless, the ENB or ENB-W coatings are deposited from a heavy metal-stabilized bath, and [...] Read more.
Electroless Ni-B (ENB) coatings have industrial importance due to their excellent mechanical properties. The inclusion of W (ENB-W) to the coatings further enhances their mechanical properties and thermal stability. Nevertheless, the ENB or ENB-W coatings are deposited from a heavy metal-stabilized bath, and the very commonly used stabilizer is lead nitrate. The present work is an attempt to obtain an ENB-W coating with enhanced mechanical properties and elimination of the stabilizer from the bath. To achieve this, the coating bath temperature, the heat treatment temperature and the heat treatment duration were varied systematically following a strategy adopted from Taguchi’s experimental design. The mechanical properties targeted include surface microhardness and scratch hardness. Multi-objective optimization was performed using gray relational methodology. The predicted bath temperature was 85 °C, while the predicted heat treatment temperature was 450 °C and there was 3 h of heat treatment time. The optimized lead-free ENB-W coatings had a microhardness of 1096.2 HV100 and scratch hardness of 13.86 GPa. In fact, single-objective optimization for surface microhardness and scratch hardness by Taguchi’s methodology also predicted the same optimal parametric condition for both scratch hardness and surface microhardness. This was comparable to that of a lead-stabilized ENB-W coating and higher than the as-plated stabilizer free ENB-W coatings. The coating failure of the optimized ENB-W alloy was tested using a progressive scratch test, which showed that there was no chevron or transverse cracks within the load range considered. Analysis of corrosion resistance revealed that the corrosion potential of the optimized coatings was −407 mV, and this was comparable to that of a lead-based ENB-W coating. Full article
(This article belongs to the Special Issue Tribological and Mechanical Properties of Coatings)
Show Figures

Figure 1

Article
Crystalline Structure, Morphology, and Adherence of Thick TiO2 Films Grown on 304 and 316L Stainless Steels by Atomic Layer Deposition
Coatings 2023, 13(4), 757; https://doi.org/10.3390/coatings13040757 - 10 Apr 2023
Viewed by 966
Abstract
Titanium dioxide (TiO2) thin films are widely used in transparent optoelectronic devices due to their excellent properties, as well as in photocatalysis, cosmetics, and many other biomedical applications. In this work, TiO2 thin films were deposited onto AISI 304 and [...] Read more.
Titanium dioxide (TiO2) thin films are widely used in transparent optoelectronic devices due to their excellent properties, as well as in photocatalysis, cosmetics, and many other biomedical applications. In this work, TiO2 thin films were deposited onto AISI 304 and AISI 316L stainless steel substrates by atomic layer deposition, followed by comparative evaluation of the mixture of anatase and rutile phase by X-ray diffraction, Raman maps, morphology by SEM-FEG-AFM, and adhesion of the films on the two substrates, aiming to evaluate the scratch resistance. Raman spectroscopy mapping and X-ray diffraction with Rietveld refinement showed that the films were composed of anatase and rutile phases, in different percentages. Scratch testing using a diamond tip on the TiO2 film was employed to evaluate the film adherence and to determine the friction coefficient, with the results showing satisfactory adherence of the films on both substrates. Full article
(This article belongs to the Special Issue Tribological and Mechanical Properties of Coatings)
Show Figures

Figure 1

Article
The Effect of the Dilution Level on Microstructure and Wear Resistance of Fe-Cr-CV Hardfacing Coatings Deposited by PTA-P
Coatings 2022, 12(12), 1835; https://doi.org/10.3390/coatings12121835 - 27 Nov 2022
Viewed by 958
Abstract
Soil preparation tools are subject to severe abrasion. The wear resistance of various industrial components can be improved using the hardfacing technique. The improvement in hardfacing wear resistance depends on the microstructure, i.e., the chemical composition of the alloys, the method of overlay, [...] Read more.
Soil preparation tools are subject to severe abrasion. The wear resistance of various industrial components can be improved using the hardfacing technique. The improvement in hardfacing wear resistance depends on the microstructure, i.e., the chemical composition of the alloys, the method of overlay, and the parameters of the selected process. The Plasma Transferred Arc with Powder (PTA-P) welding process is interesting as a hardfacing technique since it promotes very low dilution of the substrate in the coating. In this article, the PTA-P welding process was used for the deposition of Fe-Cr-C-based hard coatings with the addition of vanadium onto cheap and relatively soft low-carbon steel substrates. Rubber-wheel abrasion tests were performed to compare the abrasion resistance between commercial anti-wear steel and weld-deposited Fe-Cr-C-V hard coatings. In addition, the microstructure, dilution, and wear mechanisms were investigated. The dilution of the coatings affected the microstructure, in particular, the free mean path of the vanadium carbides, but it only affected abrasion resistance when the wear mechanism involved rolling abrasion. The deposited coatings proved to be at least three times stronger than a commercial abrasion-resistant steel due to the distribution and morphology of the vanadium carbides formed in the coatings. Full article
(This article belongs to the Special Issue Tribological and Mechanical Properties of Coatings)
Show Figures

Figure 1

Back to TopTop