Advanced Films and Coatings Based on Atomic Layer Deposition

A special issue of Coatings (ISSN 2079-6412). This special issue belongs to the section "Surface Characterization, Deposition and Modification".

Deadline for manuscript submissions: closed (31 March 2024) | Viewed by 18768

Special Issue Editor


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Guest Editor
Leibniz Institute for Solid State and Materials Research (IFW) Dresden e.V., Helmholtzstr. 20, D-01069 Dresden, Germany
Interests: thin films; ALD; PVD; thermoelectric materials

Special Issue Information

Dear Colleagues,

The advent of atomic and close-to-atomic-scale manufacturing has substantially improved the demand for depositing thin films free of defects and impurities for layered structures. Conventional thin-film processes face significant hurdles as the target film thickness reaches the atomic scale. As a result, atomic layer deposition (ALD) has emerged as a critical technique for depositing ultrathin films for a variety of applications, including, but not limited to, semiconductors, aerospace, renewable energy, optics, and biomedical applications.

This Special Issue is dedicated to research on the development and synthesis of new compounds and their application using the atomic layer deposition (ALD) technique. In this Special Issue, original research articles and reviews are welcome. Research areas may include (but are not limited to) the following:

  • Atomic layer deposition (ALD)
  • Plasma-enhanced atomic layer deposition (PALD)
  • Atomic Layer Etching (ALE)
  • Area-selective atomic layer deposition (AS-ALD)
  • Surface modification
  • 2D material deposition

Dr. Amin Bahrami
Guest Editor

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Keywords

  • atomic layer deposition (ALD)
  • plasma-enhanced atomic layer deposition (PALD)
  • atomic layer etching (ALE)
  • area-selective atomic layer deposition (AS-ALD)
  • surface modification
  • 2D materials
  • surface science

Published Papers (9 papers)

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17 pages, 2978 KiB  
Article
Atomic Layer Deposition of Ultra-Thin Crystalline Electron Channels for Heterointerface Polarization at Two-Dimensional Metal-Semiconductor Heterojunctions
by Mohammad Karbalaei Akbari, Nasrin Siraj Lopa and Serge Zhuiykov
Coatings 2023, 13(6), 1041; https://doi.org/10.3390/coatings13061041 - 03 Jun 2023
Viewed by 1532
Abstract
Atomic layer deposition (ALD) has emerged as a promising technology for the development of the next generation of low-power semiconductor electronics. The wafer-scaled growth of two-dimensional (2D) crystalline nanostructures is a fundamental step toward the development of advanced nanofabrication technologies. Ga2O [...] Read more.
Atomic layer deposition (ALD) has emerged as a promising technology for the development of the next generation of low-power semiconductor electronics. The wafer-scaled growth of two-dimensional (2D) crystalline nanostructures is a fundamental step toward the development of advanced nanofabrication technologies. Ga2O3 is an ultra-wide bandgap metal oxide semiconductor for application in electronic devices. The polymorphous Ga2O3 with its unique electronic characteristics and doping capabilities is a functional option for heterointerface engineering at metal-semiconductor 2D heterojunctions for application in nanofabrication technology. Plasma-enhanced atomic layer deposition (PE-ALD) enabled the deposition of ultra-thin nanostructures at low-growth temperatures. The present study used the PE-ALD process for the deposition of atomically thin crystalline ß-Ga2O3 films for heterointerface engineering at 2D metal-semiconductor heterojunctions. Via the control of plasma gas composition and ALD temperature, the wafer-scaled deposition of ~5.0 nm thick crystalline ß-Ga2O3 at Au/Ga2O3-TiO2 heterointerfaces was achieved. Material characterization techniques showed the effects of plasma composition and ALD temperature on the properties and structure of Ga2O3 films. The following study on the electronic characteristics of Au/Ga2O3-TiO2 2D heterojunctions confirmed the tunability of this metal/semiconductor polarized junction, which works as functional electron channel layer developed based on tunable p-n junctions at 2D metal/semiconductor interfaces. Full article
(This article belongs to the Special Issue Advanced Films and Coatings Based on Atomic Layer Deposition)
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9 pages, 1902 KiB  
Communication
Adsorption and Surface Diffusion of Atomic Ru on TiN and SiO2: A First-Principles Study
by Changhyun Ahn, Ju Hyeon Jung, Jae Jung Kim, Dong-Chan Lee and Bonggeun Shong
Coatings 2023, 13(6), 1020; https://doi.org/10.3390/coatings13061020 - 31 May 2023
Cited by 2 | Viewed by 1712
Abstract
Ruthenium (Ru) has been suggested as one of the promising materials for nanoscale interconnects to substitute copper (Cu) that is currently used in the semiconductor industry. Through density functional theory (DFT) calculations, we present the rationales for varying deposition behavior of Ru on [...] Read more.
Ruthenium (Ru) has been suggested as one of the promising materials for nanoscale interconnects to substitute copper (Cu) that is currently used in the semiconductor industry. Through density functional theory (DFT) calculations, we present the rationales for varying deposition behavior of Ru on different types of substrates. For the SiO2 and TiN substrates, with and without adsorbed hydrogen, our calculation results reveal the adsorption sites and their adsorption energy, the surface diffusion paths and their activation energy, and the surface diffusion coefficients. We confirm that the adsorption of Ru is more stable on TiN than on SiO2 substrates, and that the surface diffusion of Ru adatom is faster on TiN than on SiO2 surface. Full article
(This article belongs to the Special Issue Advanced Films and Coatings Based on Atomic Layer Deposition)
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12 pages, 4983 KiB  
Article
Enhanced Stability of Solution-Processed Indium–Zinc–Tin–Oxide Transistors by Tantalum Cation Doping
by Haiyang Xu, Pingping Li, Zihui Chen, Bing Yang, Bin Wei, Chaoying Fu, Xingwei Ding and Jianhua Zhang
Coatings 2023, 13(4), 767; https://doi.org/10.3390/coatings13040767 - 13 Apr 2023
Viewed by 1288
Abstract
Highly stable metal oxide thin film transistors (TFTs) are required in high-resolution displays and sensors. Here, we adopt a tantalum cation (Ta5+) doping method to improve the stability of zinc–tin–oxide (ZnSnO) TFTs. The results show that Ta5+-doped TaZnSnO TFT [...] Read more.
Highly stable metal oxide thin film transistors (TFTs) are required in high-resolution displays and sensors. Here, we adopt a tantalum cation (Ta5+) doping method to improve the stability of zinc–tin–oxide (ZnSnO) TFTs. The results show that Ta5+-doped TaZnSnO TFT with 1 mol% concentration exhibits excellent stability. Compared with the undoped device, the oxygen vacancy defects of TaZnSnO thin films reduce from 38.05% to 18.70%, and the threshold voltage shift (ΔVth) reduces from 2.36 to 0.71 V under positive bias stress. We attribute the improved stability to the effective suppression of the oxygen vacancy defects, which is confirmed by the XPS results. In addition, we also prepared TaInZnSnO TFT devices with 1 mol% Ta5+ doping concentration. Compared with the 1 mol% Ta5+-doped TaZnSnO TFTs, the μ increases two-fold from 0.12 to 0.24 cm2/Vs, and the Vth decreases from 2.29 to 0.76 V in 1 mol% Ta5+-doped TaInZnSnO TFT with an In:Zn:Sn ratio of 4:4:3, while the device remains highly stable with a ΔVth of only 0.90 V. The injection of Ta5+ provides a novel strategy for the enhancement of the stability in ZnSnO-based TFTs. Full article
(This article belongs to the Special Issue Advanced Films and Coatings Based on Atomic Layer Deposition)
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10 pages, 9261 KiB  
Article
Water-Free SbOx ALD Process for Coating Bi2Te3 Particles
by Sebastian Lehmann, Fanny Mitzscherling, Shiyang He, Jun Yang, Martin Hantusch, Kornelius Nielsch and Amin Bahrami
Coatings 2023, 13(3), 641; https://doi.org/10.3390/coatings13030641 - 18 Mar 2023
Cited by 1 | Viewed by 1295
Abstract
We developed a water-free atomic layer deposition (ALD) process to homogeneously deposit SbOx using SbCl5 and Sb-Ethoxide as precursors, and report it here for the first time. The coating is applied on Bi2Te3 particles synthesized via the solvothermal [...] Read more.
We developed a water-free atomic layer deposition (ALD) process to homogeneously deposit SbOx using SbCl5 and Sb-Ethoxide as precursors, and report it here for the first time. The coating is applied on Bi2Te3 particles synthesized via the solvothermal route to enhance the thermoelectric properties (i.e., Seebeck coefficient, thermal and electrical conductivity) via interface engineering. The amorphous character of the coating was shown by the missing reflexes on the X-ray diffractograms (XRD). A shift from the oxidation state +III to +V of the Sb species was observed using X-ray photoelectron spectroscopy (XPS), indicating increased thickness of the SbOx coating layer. Additionally, a peak shift of the Sb 3d5/2 + O 1s peak indicated increased n-type doping of the material. Electrical measurements of spark plasma-sintered bulk samples confirmed the doping effect on the basis of decreased specific resistivity with increasing SbOx layer thickness. The Seebeck coefficient was improved for the coated sample with 500 cycles of SbOx, while the total thermal conductivity was reduced, resulting in enhancement of the zT. The results distinctly show that surface engineering via powder ALD is an effective tool for improving key properties of thermoelectric materials like electrical conductivity and the Seebeck coefficient. Full article
(This article belongs to the Special Issue Advanced Films and Coatings Based on Atomic Layer Deposition)
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10 pages, 3404 KiB  
Communication
Al2O3 Ultra-Thin Films Deposited by PEALD for Rubidium Optically Pumped Atomic Magnetometers with On-Chip Photodiode
by Florival M. Cunha, Manuel F. Silva, Nuno M. Gomes and José H. Correia
Coatings 2023, 13(3), 638; https://doi.org/10.3390/coatings13030638 - 17 Mar 2023
Cited by 1 | Viewed by 1764
Abstract
This communication shows the recipe for plasma-enhanced atomic layer deposition (PEALD) Al2O3 ultra-thin films with thicknesses below 40 nm. Al2O3 ultra-thin films were deposited by PEALD to improve the rubidium optically pumped atomic magnetometers’ (OPMs) cell lifetime. [...] Read more.
This communication shows the recipe for plasma-enhanced atomic layer deposition (PEALD) Al2O3 ultra-thin films with thicknesses below 40 nm. Al2O3 ultra-thin films were deposited by PEALD to improve the rubidium optically pumped atomic magnetometers’ (OPMs) cell lifetime. This requirement is due to the consumption of the alkali metal (rubidium) inside the vapor cells. Moreover, as a silicon wafer was used, an on-chip photodiode was already integrated into the fabrication of the OPM. The ALD parameters were achieved with a GPC close to 1.2 Å/cycle and the ALD window threshold at 250 °C. The PEALD Al2O3 ultra-thin films showed a refractive index of 1.55 at 795 nm (tuned to the D1 transition of rubidium for spin-polarization of the atoms). The EDS chemical elemental analysis showed an atomic percentage of 58.65% for oxygen (O) and 41.35% for aluminum (Al), with a mass percentage of 45.69% for O and 54.31% for Al. A sensitive XPS surface elemental composition confirmed the formation of the PEALD Al2O3 ultra-thin film with an Al 2s peak at 119.2 eV, Al 2p peak at 74.4 eV, and was oxygen rich. The SEM analysis presented a non-uniformity of around 3%. Finally, the rubidium consumption in the coated OPM was monitored. Therefore, PEALD Al2O3 ultra-thin films were deposited while controlling their optical refractive index, crystalline properties, void fraction, surface roughness and thickness uniformity (on OPM volume 1 mm × 1 mm × 0.180 mm cavity etched by RIE), as well as the chemical composition for improving the rubidium OPM lifetime. Full article
(This article belongs to the Special Issue Advanced Films and Coatings Based on Atomic Layer Deposition)
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9 pages, 7819 KiB  
Article
Effect of Titanium Cation Doping on the Performance of In2O3 Thin Film Transistors Grown via Atomic Layer Deposition
by Bing Yang, Pingping Li, Zihui Chen, Haiyang Xu, Chaoying Fu, Xingwei Ding and Jianhua Zhang
Coatings 2023, 13(3), 605; https://doi.org/10.3390/coatings13030605 - 12 Mar 2023
Cited by 2 | Viewed by 1508
Abstract
Indium oxide semiconductors, as one of the channel materials for thin film transistors (TFTs), have been extensively studied. However, the high carrier concentration and excess oxygen defects of intrinsic In2O3 can cause the devices to fail to work properly. We [...] Read more.
Indium oxide semiconductors, as one of the channel materials for thin film transistors (TFTs), have been extensively studied. However, the high carrier concentration and excess oxygen defects of intrinsic In2O3 can cause the devices to fail to work properly. We overcame this hurdle by incorporating the titanium cation (Ti4+) into In2O3 via atomic layer deposition (ALD). The InTiOx TFTs with an In:Ti atomic ratio of 15:1 demonstrated excellent electrical and optical properties, such as a lower threshold voltage (Vth) of 0.17 V, a lower subthreshold swing (SS) of 0.13 V/dec., a higher Ion/Ioff ratio of 107, and a transmittance greater than 90% in the visible region. With the doping ratio increasing from 20:1 to 10:1, the mobility decreased from 9.38 to 1.26 cm2/Vs. The threshold voltage shift (ΔVth) of InTiO (15:1) under 5 V positive bias stress (PBS) for 900 s is 0.93 V, which is less than other devices. The improvement in stability with increasing Ti4+ concentrations is attributed to the reduction of oxygen defects. Therefore, these InTiO (15:1) TFTs with excellent performance show great potential for future applications in transparent electronic devices. Full article
(This article belongs to the Special Issue Advanced Films and Coatings Based on Atomic Layer Deposition)
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11 pages, 9747 KiB  
Article
The Effect of Deposition Temperature of TiN Thin Film Deposition Using Thermal Atomic Layer Deposition
by Baek-Ju Lee, Yoo-Seong Kim, Dong-Won Seo and Jae-Wook Choi
Coatings 2023, 13(1), 104; https://doi.org/10.3390/coatings13010104 - 05 Jan 2023
Cited by 2 | Viewed by 3615
Abstract
In this study, the effect of deposition temperature of TiN thin films deposited using the thermal atomic layer deposition (ALD) method was investigated. TiCl4 precursor and NH3 reactive gas were used, and the deposition rate, resistivity change, and surface morphology characteristics [...] Read more.
In this study, the effect of deposition temperature of TiN thin films deposited using the thermal atomic layer deposition (ALD) method was investigated. TiCl4 precursor and NH3 reactive gas were used, and the deposition rate, resistivity change, and surface morphology characteristics were compared in the deposition temperature range of 400 °C–600 °C. While resistivity decreased to 177 µΩcm as the deposition temperature increased to 600 °C, an increase in surface roughness (Rq) to 0.69 nm and a deterioration in the step coverage were identified. In order to obtain a high-quality TiN thin film with excellent resistivity and step coverage characteristics even at low deposition temperatures, the TiN thin film was post-treated with plasma in a combination of N2/He gas ratio of 3:2 to confirm the change in resistivity. X-ray diffraction analysis confirmed crystallization change in the TiN thin film caused by plasma energy. As a result, the resistivity of the TiN thin film deposited at 400 °C was confirmed to be lowered by about 25%. Full article
(This article belongs to the Special Issue Advanced Films and Coatings Based on Atomic Layer Deposition)
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8 pages, 3627 KiB  
Article
High Performance of InGaZnO TFTs Using HfxAlyOz Nanolaminates as Gate Insulators Prepared by ALD
by Chuanxin Huang, Yunyun Liu, Dianguo Ma, Zhongkai Guo, Haiyun Yao, Kaikai Lv, Zhongjun Tian, Lanju Liang, Ju Gao and Xingwei Ding
Coatings 2022, 12(12), 1811; https://doi.org/10.3390/coatings12121811 - 24 Nov 2022
Cited by 1 | Viewed by 1026
Abstract
In this study, HfxAlyOz nanolaminate, single-layer Al2O3, and HfO2 gate insulators were fabricated by atomic layer deposition (ALD) to successfully integrate the InGaZnO (IGZO) thin-film transistors (TFTs). Compared with single-layer HfO2-based [...] Read more.
In this study, HfxAlyOz nanolaminate, single-layer Al2O3, and HfO2 gate insulators were fabricated by atomic layer deposition (ALD) to successfully integrate the InGaZnO (IGZO) thin-film transistors (TFTs). Compared with single-layer HfO2-based TFTs, the HfxAlyOz-based IGZO TFTs showed a larger field-effect mobility of 10.31 cm2/Vs and a smaller subthreshold swing of 0.12 V/decade. Moreover, it showed a smaller threshold voltage shift of 0.5 V than that of HfO2-based TFTs under gate-bias stress at +5 V for 900 s due to the smooth surface. Moreover, the high dielectric HfxAlyOz nanolaminate had a larger equivalent SiO2 thinness than that of Al2O3 gate insulators, which are beneficial in applications of high-resolution display. Thus, the high mobility and high stability TFTs could be regarded as good candidates for active-matrix flat panel displays. Full article
(This article belongs to the Special Issue Advanced Films and Coatings Based on Atomic Layer Deposition)
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13 pages, 3090 KiB  
Project Report
A Study on the Gap-Fill Process Deposited by the Deposition/Etch/Deposition Method in the Space-Divided PE-ALD System
by Baek-Ju Lee, Dong-Won Seo and Jae-Wook Choi
Coatings 2023, 13(1), 48; https://doi.org/10.3390/coatings13010048 - 27 Dec 2022
Cited by 1 | Viewed by 3881
Abstract
This study concerns the development of a gap-fill process technology for isolating trench patterns. There are various gap-filling techniques in the case of trench patterns; nevertheless, a processing technology adopting the DED (deposition/etch/deposition) method was developed in this study. After the etch step, [...] Read more.
This study concerns the development of a gap-fill process technology for isolating trench patterns. There are various gap-filling techniques in the case of trench patterns; nevertheless, a processing technology adopting the DED (deposition/etch/deposition) method was developed in this study. After the etch step, an Ar/O2 (1:2) plasma treatment technology reduced the residual amount of F in the films to 0.05%. By improving the etch uniformity, the deposition uniformity after the DED process on a 12-inch flat wafer was secured within <1%, and a high-quality SiO2 thin film with a dielectric constant of 3.97 and a breakdown field of 11.41 MV/cm was fabricated. The DED method can be used for gap-filling even in patterns with a high aspect ratio by changing process parameters, such as RF power and division of etch steps, according to the shape, depth, and CD size of the pattern. This study confirmed that a void-free gap-fill process can be developed in a trench pattern with a maximum aspect ratio of 40:1. Full article
(This article belongs to the Special Issue Advanced Films and Coatings Based on Atomic Layer Deposition)
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