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Nanomanufacturing, Volume 2, Issue 4 (December 2022) – 6 articles

Cover Story (view full-size image): Three-dimensional printing is a modern and easily adaptable technology for the manufacturing polymer objects of complex geometry with desired properties. Single-walled carbon nanotubes (SWCNTs) are an ideal filler for the fabrication of conducting polymer composites with a controlled electromagnetic response. We offer the extrusion of crushed polystyrene/SWCNT composites to prepare pore-free filaments with highly dispersed nanotubes for 3D fused deposition modeling (FDM). The proposed technique successfully operates at SWCNT concentrations from 0.0025 to 2 wt.% and makes it possible to reduce the electrical percolation threshold to 0.1 wt.% of the filler. At 0.0025–0.025 wt.% SWCNT content, the dielectric permittivity of the 3D printed polystyrene composite increases 1.5–2-fold in the frequency range from 10 kHz to 4 GHz. View this paper
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10 pages, 1521 KiB  
Article
Manufacturing of Carbon Nanotube-Polystyrene Filament for 3D Printing: Nanoparticle Dispersion and Electromagnetic Properties
by Kseniya I. Baskakova, Alexander V. Okotrub, Lyubov G. Bulusheva and Olga V. Sedelnikova
Nanomanufacturing 2022, 2(4), 292-301; https://doi.org/10.3390/nanomanufacturing2040017 - 15 Dec 2022
Cited by 2 | Viewed by 1724
Abstract
3D printing is a promising technology for creating polymer objects of a given architecture with specified functional properties. In fact, the choice of filaments for 3D printing is quite limited. Here, we report a process for producing polystyrene filaments with 0.0025–2 wt.% single-walled [...] Read more.
3D printing is a promising technology for creating polymer objects of a given architecture with specified functional properties. In fact, the choice of filaments for 3D printing is quite limited. Here, we report a process for producing polystyrene filaments with 0.0025–2 wt.% single-walled carbon nanotubes (SWCNTs) by extruding crushed polystyrene composites. The resulting filaments are characterized by a high uniformity of filler distribution and the absence of air pores. Comparison of microscopy data and electromagnetic properties of base composites and composite materials printed from filaments showed that extrusion and printing improve SWCNT dispersion. The proposed method can be used to create filaments for 3D printing of objects from various base polymers containing functional fillers up to the electrical percolation threshold and above. Full article
(This article belongs to the Special Issue Feature Papers for Nanomanufacturing)
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27 pages, 1656 KiB  
Review
Industrial Manufacturing Applications of Zinc Oxide Nanomaterials: A Comprehensive Study
by Md Abdus Subhan, Newton Neogi and Kristi Priya Choudhury
Nanomanufacturing 2022, 2(4), 265-291; https://doi.org/10.3390/nanomanufacturing2040016 - 05 Dec 2022
Cited by 19 | Viewed by 5005
Abstract
Nanomaterials (NMs) that are created with zinc oxide are very valuable for a wide variety of applications. There is a present interest in ZnO nanoparticles in a wide range of industries. This interest may be attributed to the fact that ZnO NPs have [...] Read more.
Nanomaterials (NMs) that are created with zinc oxide are very valuable for a wide variety of applications. There is a present interest in ZnO nanoparticles in a wide range of industries. This interest may be attributed to the fact that ZnO NPs have many important features. It will be necessary for ZnO NPs to possess certain qualities in order for them to rapidly find uses in industry and for these applications to have an effect on the expansion of the economy. A large surface area, a large bandgap, photocatalytic property, biosensing, bioimaging, and other qualities are included in this list. In this article, the extraordinary characteristics of ZnO NPs, as well as their novel applications in industrial settings and the challenges that come along with their utilization, will be discussed. Full article
(This article belongs to the Special Issue Featured Reviews in Nanomanufacturing)
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36 pages, 4069 KiB  
Review
Manufacturing Functional Polymer Surfaces by Direct Laser Interference Patterning (DLIP): A Polymer Science View
by Cesar Alfredo Barbero and Diego Fernando Acevedo
Nanomanufacturing 2022, 2(4), 229-264; https://doi.org/10.3390/nanomanufacturing2040015 - 29 Nov 2022
Cited by 3 | Viewed by 2752
Abstract
Direct laser interference patterning (DLIP) involves the formation of patterns of light intensity using coherent laser light beams that interfere between them. Light on the ultraviolet (<350 nm) and NIR (800–2000 nm) is absorbed in chromophores present in the polymer structure or in [...] Read more.
Direct laser interference patterning (DLIP) involves the formation of patterns of light intensity using coherent laser light beams that interfere between them. Light on the ultraviolet (<350 nm) and NIR (800–2000 nm) is absorbed in chromophores present in the polymer structure or in loaded absorbing species (dyes, polymers, nanoparticles). The absorbed light induces photothermal/photochemical processes, which alter permanently the topography of the polymer surface. The success of DLIP at different wavelengths is discussed in relation to the optical/thermal properties of the polymers and previous data on laser ablation of polymers. The size of the pattern is related directly to the wavelength of the light and inversely to the sine of the angle between beams and the refractive index of the external medium. In that way, nanometric structures (<100 nm) could be produced. Since the patterning occurs in a single short pulse (<10 ns), large surfaces can be modified. Both bacterial biofilm inhibition and human cell differentiation/orientation have been achieved. Large improvements in technological devices (e.g., thin film solar cells) using DLIP structured surfaces have also been demonstrated. Prospective application of DLIP to common polymers (e.g., Teflon®) and complex polymeric systems (e.g., layer-by-layer multilayers) is discussed on the basis of reported polymer data. Full article
(This article belongs to the Special Issue Featured Reviews in Nanomanufacturing)
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35 pages, 10346 KiB  
Review
A Review on Metasurface Beam Splitters
by Zhe Shen and Dingxin Huang
Nanomanufacturing 2022, 2(4), 194-228; https://doi.org/10.3390/nanomanufacturing2040014 - 01 Nov 2022
Cited by 10 | Viewed by 3835
Abstract
Beam splitters are widely used in various optical systems, but traditional beam splitters are bulky and heavy, which are not conducive to the integrated utilization of optical devices. Metamaterials have attracted extensive attention as a kind of miniature artificial materials, and there have [...] Read more.
Beam splitters are widely used in various optical systems, but traditional beam splitters are bulky and heavy, which are not conducive to the integrated utilization of optical devices. Metamaterials have attracted extensive attention as a kind of miniature artificial materials, and there have been many works on the design of metasurface beam splitters. Using metasurfaces, multiple functions of traditional beam splitters can be achieved. Meanwhile, metasurface beam splitters have the advantages of small size, easy integration, flexible design of beam-splitting performance, and tunable functions. This review surveys the current work on metasurface beam splitters and provides a classification and introduction to metasurface beam splitters. Metasurface beam splitters are expected to play a huge role in interferometers, multiplexing, multi-beam communications, and more. Full article
(This article belongs to the Special Issue Featured Reviews in Nanomanufacturing)
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8 pages, 2371 KiB  
Article
Magnesium Sublimation for Growing Thin Films and Conformal Coatings on 1D Nanostructures
by Aaron J. Austin, Nathan P. Dice, Elena Echeverria, Ashish Kumar Gupta, Jonathan Risner, Halle C. Helfrich, Ritesh Sachan and David N. McIlroy
Nanomanufacturing 2022, 2(4), 186-193; https://doi.org/10.3390/nanomanufacturing2040013 - 10 Oct 2022
Cited by 1 | Viewed by 2515
Abstract
A method to conformally coat silica nanosprings with magnesium via sublimation at 450 °C has been developed. In addition, Mg thin films were grown on Si(100) using this method to determine the effects of substrate morphology (nanoscale curvatures vs. planar) on the interfacial [...] Read more.
A method to conformally coat silica nanosprings with magnesium via sublimation at 450 °C has been developed. In addition, Mg thin films were grown on Si(100) using this method to determine the effects of substrate morphology (nanoscale curvatures vs. planar) on the interfacial morphology of the Mg coating. High-resolution/powder X-ray diffraction (HRXRD/PXRD) on both the Mg-coated NS and the thin film revealed the presence of Mgand MgO due to exposure of the samples to air. Scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) confirmed the presence of Mg on the nanosprings. Elemental mapping with TEM-EDS verified that Mg uniformity and conformally coats the nanosprings. Nanocrystallinity of the Mg coating on the nanosprings was determined to be polycrystalline by TEM and selected area electron diffraction (SAED). In contrast, the process produces large micron-scale crystals on planar surfaces. Full article
(This article belongs to the Special Issue Feature Papers for Nanomanufacturing)
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10 pages, 2130 KiB  
Article
Anti-Inflammatory Nanocarriers Based on SWCNTs and Bioactive Molecules of Oregano: An In Silico Study
by Erik Díaz-Cervantes, Alejandra Monjaraz-Rodríguez and Faustino Aguilera-Granja
Nanomanufacturing 2022, 2(4), 176-185; https://doi.org/10.3390/nanomanufacturing2040012 - 02 Oct 2022
Viewed by 1300
Abstract
We studied two main bioactive molecules of oregano, carvacrol and thymol, in the present work. These bioactive conformers are linked to single wall carbon nanotubes (SWCNT) and so-called functionalized SWCNT (f-SWCNT) to find their application as anti-inflammatory drugs. We use the multiscale methods [...] Read more.
We studied two main bioactive molecules of oregano, carvacrol and thymol, in the present work. These bioactive conformers are linked to single wall carbon nanotubes (SWCNT) and so-called functionalized SWCNT (f-SWCNT) to find their application as anti-inflammatory drugs. We use the multiscale methods and the density functional theory (DFT) of formalism to achieve this aim. We have proposed two nanocarriers based on a finite size model of a metallic single wall carbon nanotube linked to carvacrol and thymol (with a size around 2.74 nm): the main bioactives present in oregano. The results show that the proposed molecules, Carva-SWCNT-Gluc and Thymol-SWCNT-Gluc, can be synthesized with the exposed condensation reaction; with an exergonic and spontaneous behavior, Gibbs free energies of the reaction are −1.75 eV and −1.81 eV, respectively. The studied molecules are subjected to an electronic characterization, considering the global descriptors based on the conceptual DFT formalism. Moreover, the results show that the studied molecules can present a possible biocompatibility due to the higher polarization of the molecule and the increase in apparent solubility. Finally, the interaction between the studied nanodevices (Carva-SWCNT-Gluc and Thymol-SWCNT-Gluc) with cancer and anti-inflammatory targets shows that the hydrogen bond and electrostatic interactions play a crucial role in the ligand–target interaction. The proposed f-SWCNT presents higher potentiality as a carrier vector nanodevice since it can deliver the oregano bioactives on the studied targets, promoting the putative apoptosis of neoplastic cells and simultaneously regulating the inflammatory process. Full article
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