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Article

Bio Ethanol Production from Rice Straw Saccharification via Avicelase Gene in E. coli Recombinant Strain

1
Microbial Genetics Department, Biotechnology Research Institute, National Research Centre, Giza 12622, Egypt
2
Botany Department, Faculty of Women for Arts, Science and Education, Ain Shams University, Cairo 11566, Egypt
3
Microbial Chemistry Department, Biotechnology Research Institute, National Research Centre, Giza 12622, Egypt
*
Author to whom correspondence should be addressed.
Clean Technol. 2023, 5(2), 451-465; https://doi.org/10.3390/cleantechnol5020023
Submission received: 16 January 2023 / Revised: 6 March 2023 / Accepted: 22 March 2023 / Published: 3 April 2023

Abstract

:
The most abundant organic carbon source on Earth is cellulosic materials. Its main resources are crop straws which are not commonly used and produce environmental pollution. These resources can be a site of biological hydrolysis to primary sugars by cellulase enzymes, in which avicelase is the most efficient enzyme in the cellulase family. This work aimed to clone the avicelase gene, transfer it to E. coli, optimize its expression, saccharify rice straw to its primary sugars, and ferment it to bioethanol. The avicelase gene was cloned from the Bacillus subtilis strain and cloned into two E. coli (i.e., DH5α and Bl21) strains. The optimized avicelase activity was described by testing the effect of different media and growth conditions including different carbon and nitrogen sources, as well as pHs and shaking or static conditions. Avicelase enzyme was extracted and used to saccharify rice straw. The obtained glucose was subjected to fermentation by Saccharomyces cerevisiae F.307 under an aerobic condition growth for the production of bioethanol. The ethanol yield was 5.26% (v/v), and the fermentation efficiency was 86%. This study showed the ability to clone one of the cellulolytic genes (i.e., avicelase) for the valorization of rice straw for producing renewable energy and bioethanol from cellulolytic wastes such as rice straw.

1. Introduction

Cellulose, a linear polymer made up of linked glucopyranoside units, is one of the most abundant organic carbon sources in the world and makes up a third to half of the weight of dry plants. Its main resources are crop straws, but much of it goes unused and results in waste and pollution through burying, decaying in fields, or burning [1,2,3]. Cellulosic substrates could be hydrolyzed by chemical and biological means. Chemical hydrolysis, although it is a rapid and efficient process, produces hazardous waste; moreover, it is energy-intensive and can inhibit the downstream processes [4,5]. On the other hand, using biological means for cellulose hydrolysis is more environmentally friendly, acts under milder conditions, and consumes lower energy [6]. However, the latter approach could be slower and dependent on the activity of used microorganisms, e.g., limiting throughput and scalability; there are also challenges in keeping consistent enzyme production [7]. Recent studies showed the promising role of biological hydrolysis in producing sugars from cellulosic substrates, including using biopreparation with mixed microbial cultures and genetically modified microorganisms, which could become an increasingly important method for producing sustainable and renewable fuels and chemicals [8,9]. The conversion of cellulose into glucose and then its utilization as an energy source for further bioconversion into useful materials has been extensively studied [10,11].
To break down cellulose completely, a group of enzymes is required [12,13]. There are three categories in the cellulase family: exo-β-1,4-glucanase (cellobiohydrolase or avicelase (EC 3.2.1.91), endo-β-1,4-glucanase (EC 3.2.1.4), and β-glucosidase (EC 3.2.1.21) [3]. They work together to break down the cellulose chain into individual sugars [1].
To increase cellulase’s susceptibility to plant materials, a pretreatment process is an essential step. Using chemical and physical methods (autoclaving) enhances the degradation of both lignin and hemicelluloses [14].
Cellulase enzymes have many roles in different fields, including environmental and industrial sectors. They play a vital role in drifting the carbon cycle from various cellulose biomass [15]. They also have important applications in the textile industry [16], food, paper and pulp, laundry, waste management, and biofuel production [17,18]. The global cellulase market is estimated at USD 1621 million in 2022. The market is likely to reach nearly USD 3531.1 million by 2032, with a growing CAGR of 6.9% from 2022 to 2032 [19].
The first cellulase gene was cloned in 1982 [20], and most cellulase genes have been expressed in E. coli, S. cerevisiae, and Pichia pastoris [21,22,23,24,25]. The cellulase was expressed in these hosts with different activities. Cellobiohydrlase I (CBH I) gene was amplified from Trichoderma koningii genomic DNA, inserted into the pGAPZα A plasmid, then transformed into Pichia pastoris. The recombinant P. pastoris had avicelase activity in the supernatant of 0.1276 U/mL [26]. The Cellobiohydrolase gene was cloned from a thermophilic bacterium Clostridium clariflavum and expressed in Escherichia coli BL21 (DE3). After optimization of various parameters (pH, temperature, isopropyl b-D-1-thiogalactopyranoside (IPTG) concentration, and time of induction) the maximum enzyme activity was achieved (2.78 U mL−1) [27].
Despite being a promising alternative to traditional fuels, cellulosic biofuels have not yet been produced at a cost-competitive level with current technology [26]. Using strong promoters within expression vectors is one of the promising approaches for high production levels of cellulase gene products and hence reduces their production cost. In another approach, by using the appropriate vector, cellulase genes could be expressed directly in yeast strains and acquire the cellulolytic activity to utilize cellulose and convert it to bioethanol.
To make industrial use of cellulolytic enzymes in the degradation of cellulosic materials, it is essential to research the enzymatic properties of these enzymes and understand the mechanisms behind the synergistic effects among the enzymes. As mentioned by [28], “Achieving the optimum secretion of these enzymes simultaneously remains a challenge”.
Avicelase is the cellulase family’s most effective enzyme, which splits cellobiosyl units from the termini of cellulose chains [29]. Typically, avicelase liberates glucose or cellobiose from the non-reducing end of microcrystalline cellulose.
Strategies for plant waste degradation concentrate on using efficient cellulolytic microorganism strains individually or in combination (biopreparation). Utilizing different cellulolytic microorganisms requires identifying the degradation conditions that best fit all used strains for the best synergistic action. The research team’s overall aim is to use different cellulolytic microorganisms with different clones for efficient rice straw saccharification. For this purpose, this present study aimed to clone the avicelase gene and to identify its expression in different growth conditions. Additionally, this study aimed to convert rice straws into sugars through avicelase saccharification and utilized the resulting sugars to create ethanol.

2. Materials and Methods

All used chemicals are of analytical grades.

2.1. Microorganisms and Plasmids

Bacterial and yeast strains and plasmids used in this study are present in Table 1.

2.2. Media

Luria–Bertani medium (LB) [32] was used for bacterial growth as it contains (g/L): NaCl, 10.0; Yeast extract, 5.0; and Tryptone, 10.0. Bushnell Haas (BHM) medium [33] contains (g/L): K2HPO4, 1.0: KH2PO4, 1.0; NH4NO3, 1.0; MgSO4.7H2O, 0.2; CaCl2, 0.02; and FeCl3.6H2O, 0.05. It was used for avicelase expression using 1% avicel as the sole carbon source and supplemented with 0.1 mg thiamine/100 mL medium.

2.3. Bacterium Inoculum

An equal E. coli inoculum was used to inoculate each medium by inoculating the corresponding amount to reach OD620 0.01/20 mL from an overnight culture [30]. This inoculum contains about 1.3 × 105 CFU/mL.

2.4. Screening for Avicelase Production

A total of 11 identified strains and 54 bacterial isolates (Microbial Genetics Department, NRC, Cairo, Egypt), including 36 isolated from compost and 18 isolated from silage, were used for primary screening for avicelase production. They were inoculated on BHM medium supplemented with avicel as the sole carbon source. The positive avicelase-producing strain showed a clear zone around its growth after staining with iodine [34].

2.5. Avicelase Assay

Enzymatic assays: The activity of avicelase was assayed in triplicates by incubating 0.5 mL of the crude enzyme with 0.5 mL avicel (1.0%) prepared in 0.05M Tris-HCl buffer, pH 8.5 at 50 °C. Enzyme and reagent blanks were also simultaneously incubated with the test samples. After 10 min of reaction, 2 mL of dinitrosalicylic acid (DNS) was added and boiled in a water bath for 5 min. The resulting samples were then cooled in ice water, and the absorbance was measured at 540 nm [35]. Moreover, 1 unit (U) of avicelase activity was defined as 1 μmol of glucose as the amount of enzyme released from avicel within 1 min under reaction mixture at 50 °C.

2.6. Cloning of Avicelase Gene

All molecular biology manipulations were performed according to standard protocols [36] and kit suppliers’ instructions unless specified.
PCR technique was used to amplify the avicelase gene of B. subtilis 168 strain, using a DNA thermal cycler (Perkin Elmer GeneAmp PCR System 9600, Waltham, MA, USA).
Different bioinformatics tools were used to select the appropriate primers. The DNA sequence of avicelase gene was obtained from the available data in the EMBL nucleotide sequence database of Bacillus subtilis 168 strain. Recombinant plasmid was mapped by using PlasMapper Version 2.0 software [37].
The avicelase gene sequence was analyzed for its restriction endonuclease cutting using the Webcutter 2.0 software [38]. Primers derived from avicelase gene sequence were obtained using Primer3 software. Table 2 represents the primer’s sequences where the expected amplicon was 636 bp.

2.7. Optimization of Avicelase Expression

Experiments were conducted to identify the best avicelase expression conditions. E. coli DH5α (pAvi-168) was grown on different media, including complex medium (LB medium) and minimal medium (BHM medium) supplemented with different nitrogen sources using different shaking conditions. An equal E. coli inoculum was used from overnight culture. The avicelase activities were assayed. All tests were conducted in triplicates.

2.7.1. Effect of Rich and Minimal Media, and Shaking on Avicelase Activity

Avicelase activity expression of E. coli DH5α (pAvi-168) was studied using LB medium or BHM medium after incubation at 37 °C with shaking (120 rpm) or static conditions.

2.7.2. Effect of Inorganic Nitrogen and pH on Avicelase Activity

BHM medium was supplemented with different inorganic nitrogen (0.1%) with different pH values, inoculated with E. coli DH5α (pAvi-168), and incubated for 3 days at 37 °C with 120 rpm shaking; then, glucose concentrations were determined.

2.8. Utilization of Avicel or Rice Straw by E. coli Transformant

BHM medium supplemented with avicel or rice straw as the sole carbon source was inoculated with E. coli (pAvi-168) and E. coli Bl21 (pAvi-168) strains and incubated at 37 °C with 120 rpm shaking; for up to 3 days, the produced reducing sugars were monitored.

2.9. Pretreatment of Rice Straw

Crushed straws were pre-treated with 1.5% sodium hydroxide and autoclaved at 121 °C for 30 min. The alkali was then neutralized with HCl to pH 7, and the solid-treated substrates were filtered through cheese clothes, washed several times with water (until reaching neutral pH in the washed water), and, finally, dried in oven at 70 °C until constant weight was reached. Rice straw is a lignocellulosic material essentially constituted of cellulose (24.0%), hemicelluloses (27.8%), and lignin (13.5%), with important amounts of ash (17%) that correspond mostly to silica [39]. This treatment reduced crystallinity of cellulose, removing lignin to 7.6% and other inhibitors, and enhanced the subsequent process (saccharification) of rice straw cellulose [40]. This pretreatment condition yielded the highest delignification percentage of 79.6% over the lignin content in native untreated rice straw [41,42,43].

2.10. Rice Straw Saccharification

The recombinant strains were inoculated in LB medium and incubated at 37 °C in 120 rpm rotary shaker for 72 h. Avicelase enzyme was precipitated from supernatants using solid ammonium sulfate at 60% (w/v) saturation with gentle stirring, then stood overnight at 4 °C. After centrifugation, the precipitate obtained by cooling centrifugation (Cooling centrifuge, HERMLE, Z 326K, Gosheim, Germany) 6000 rpm for 20 min was dissolved in 50 mM citrate buffer, pH 4.8, and dialyzed several times against fresh buffer.
The saccharification of the rice straw was performed by adding the filter sterilized–extracted enzyme to pretreatment rice straw in 50 mM citrate buffer, pH 4.8 (after sterilization by autoclaving), and incubation at 50 °C for 24 h. The liberated glucose was determined by DNS method [35].
The microbiology standard methods were followed to avoid any possible contamination, e.g., all treatments were conducted in a Class II Laminar flow cabinet, autoclaving, or bacterial-filter sterilization of all used buffers and enzymes.

2.11. Bioethanol Fermentation

The glucose syrup obtained from scarification by avicelase was concentrated by evaporation to concentrate involved sugar content of 10% (w/v). Conical flasks 250 mL capacity each contained 100 mL of YPM medium (containing (g/L) malt extract, 3; yeast extract, 3; peptone, 5; and sucrose, 30) was steam sterilized at 121 °C for 15 min, cooled to room temperature, then inoculated with a loop of yeast strain S. cerevisiae F-307 and incubated statically at 34 °C for 24 h. The previous yeast culture was used to inoculate the prepared fermentation vessels at 1% v/v [44]. The above sugar syrup was fortified with (g/L) yeast extract, 1; malt extract, 1; magnesium sulfate, 0.5; and diammonium phosphate, 2. Fifty ml was dispensed in set of 250 mL flasks after sterilization inoculated with above Saccharomyces cerevisiae inoculum at 1% v/v, then incubated statically at 34 °C for 72 h. Ethanol yield content of the fermented samples was measured by determination of consumed sugar after fermentation and conversion to ethanol following the equation: 1 g of glucose produces 0.51 g of ethanol, which equals 0.51 × 100 81 = 0.62   mL   ethanol , as described in [45].

Fermentation Efficiently

Fermentation efficiently was calculated as produced ethanol divided by theoretical ethanol multiplied by 100 [45].

3. Results and Discussion

3.1. Select Efficient Avicelase Bacterial Strains

In a comparison of endoglucanase and beta glucosidase production, avicelase production was reported as scanty by a few microorganisms [46].
Small amounts of cellulolytic enzymes (less than 0.1 g·L−1) were produced by bacteria, while fungi produce large amounts (more than 20 g·L−1) of cellulases [47]; therefore, most of the research focused on studying the fungal cellulases. More efforts have to be made to isolate efficient cellulolytic bacterial strains. In this article, 65 bacterial strains were screened for their cellulolytic activities, among them Bacillus subtilis subsp. subtilis 168 strain has been selected for further studies.
Primary screening of avicelase-producing strains was performed by inoculating the 65 tested strains on the BHM medium supplemented with avicel as the sole carbon source resulting in selected 20 strains with high avicelase activities.
The best 10 bacterial strains were grown for 2 days in the same medium, and their avicelase-specific activities were determined (Table 3).
Table 3 showed that avicelase-specific activities were raised on the second day of incubation: they range between 0.59 to 3.88. B. subtilis 168 strain (BS2) was among the high avicelase producers, so selected for avicelace gene cloning.

3.2. Avicelase Gene Cloning

Several avicelase (i.e., Cellobiohydrlase, exo-β-1,4-glucanase) genes have been cloned previously: they were different in length and properties [27,46,48,49,50,51]. The Cellobiohydrolase A (CBHA) gene of Aspergillus niger is 1500 bp [52], while it was 489 bp in Bacillus subtilis (GenBank: LC639863.1).
DNA was extracted from the B. subtilis 168 strain using a Genomic DNA Isolation kit (GeneDireX, Inc., Taoyuan, Taiwan) and used as a template for avicelase gene amplification. The PCR mixture was prepared including Master Mix (TIANGEN, Beijing, China). The PCR program used was 95 °C for 5 min for DNA denaturation, 30 cycles of 95 °C for 1 min, different annealing temperatures for 30 s, 72 °C for 1 min, then 72 °C for 5 min.
Gel electrophoresis was used to analyze PCR products (Figure 1). Results indicated that using 42 °C as the annealing temperature was the best in amplifying the target 636 bp DNA amplicon.
The DNA band (636 bp) was extracted from the agarose gel using FavorPrep GEL Purification kit, (FAVORGEN, Biotech Corp., Ping Tung, Taiwan) and cloned with pGEM®-T Easy Vector using ligation cloning kit (Promega Co. Madison, WI, USA). The obtained recombinant plasmid was named pAvi-168 (Figure 2). The recombinant plasmid was used to transform both E. coli DH5α and E. coli Bl 21 (expression host) by heat-shock treatment, and transformants were selected using ampicillin resistance and white/blue screening method (i.e., IPTG/X-gal). Different transformants were successfully obtained from both E. coli strains.
Plasmids were isolated from random E. coli transformants and analyzed by agarose gel electrophoresis. Figure 3 represents the obtained plasmids from seven E. coli DH5α (pAvi-168). Results confirmed the existence of plasmid DNA bands in all tested E. coli transformants. The existence of different DNA bands in each tested transformant represents the different plasmid DNA forms of one plasmid, such as supercoiled, open circular, or linear plasmid.
Plasmids of four E. coli DH5α (pAvi-168) transformants were digested with EcoRI enzyme and analyzed by agarose gel electrophoreses (Figure 4).
Results obtained from Figure 4 confirmed the existence of only one plasmid in each tested transformant, despite its different forms shown in Figure 3. Figure 4 also presented the avicelase gene (lower DNA bands) in all tested transformants, where the EcoRI cuts the recombinant plasmid twice at the border of the insert (Figure 1).

3.3. Avicelase Expression:

The iodine method for detecting the avicelase activity was used for testing the two E. coli recipient strains, B. subtillis 168 the donor strain, and three E. coli (pAvi-168) (Figure 5).
Figure 5 showed the avicelase activity of the donor strain B. subtilis 168 and negative activities of E. coli recipient strains (left side of Figure 5). The E. coli had acquired avicelase activity after its transformation by the avicelase plasmid (E. coli (pAvi-168) (right side of Figure 5). These results indicated the biological activity of the cloned avicelase gene.

3.4. Avicelase Activity

The BHM medium supplemented with avicel or rice straw as the sole carbon source was inoculated with an equal inoculum of E. coli DH5α (pAvi-168) or E. coli Bl 21 (pAvi-168) and then incubated at 37 °C with 120 rpm shaking up to 4 days. Samples from each culture were centrifuged at 12,000 rpm for 3 min and 1 mL of the supernatant was used as aviclease crude enzyme and assayed for its activity as described above. As presented in Figure 6, avicelase activities were found up to the fourth day of incubation with avicel or rice straw in both E. coli recombinant strains. The best activity was on day 2 (about 50 IU/L) of E. coli DH5α (pAvi-168) with avicel or E. coli Bl 21 (pAvi-168) with rice straw. These results agree with [53], who evaluated the effect of different agro-biomass on cellulase production by white rot fungi P. ostreatus and P. chrysosporium under submerged fermentation. The suitable agro-biomass were wheat straw (6.880 U/mL) and corn stover (6.525 U/mL).

3.5. Optimized Condition for Avicelase Expression

3.5.1. Effect of Rich and Minimal Media, and Shaking on Avicelase Activity

Avicelase activity expression of E. coli DH5α (pAvi-168) was studied using an LB medium or BHM medium after incubation at 37 °C with shaking (120 rpm) or static conditions.
Results indicated that the avicelase gene was continuously expressed in all treatments without the need for avicel. Table 4 showed different avicelase activities of E. coli DH5α (pAvi-168). Shaking was better than the static condition. These results reflect the role of aeration and culture homogeneity on avicelase activity. The rich medium (LB) showed higher avicelase activity than the minimal medium (i.e., BHM); this is more probable because of organic nitrogen and carbon sources in the rich medium. These results agreed with [54], who found that organic nitrogen sources were more suitable for optimizing cellulase production by Bacillus subtilis and Bacillus licheniformis than inorganic sources.
Results indicated also that when E. coli DH5α (pAvi-168) was inoculated in LB with shaking, the free glucose was increased gradually up to the third day of incubation. After the third day, the avicelase activities declined gradually (data not shown).

3.5.2. Effect of Inorganic Nitrogen and pH on Avicelase Activity

The BHM medium was supplemented with different inorganic nitrogen (0.1%) with different pH values, inoculated with E. coli DH5α (pAvi-168), and incubated for 3 days at 37 °C with 120 rpm shaking. Then, glucose concentrations were determined.
Results presented in Figure 7 showed that the highest avicelase activities were found when using NH4NO3 at pH 6 or 7 and (NH4) SO4 at pH 8. The microbial avicelases showed a broad range of optima pHs and temperatures where the optimum pH was 4-6 while the optimum temperature was 40 °C–70 °C [46]. B. licheniformis cellulase production [55] was favored in acidic pH, with the most cellulase produced at pH 3.5, where cellulase activity, measured as filter paper activity, (FPase) was 1.07 U/mL. At pH 4 and above, cellulase production was drastically reduced. It has been reported by [56] that acidic pH induces the production of cellulases in thermophilic cellulolytic Bacillus sp. The results agreed with [55], who found that B. licheniformis had optimal cellulase activity (7.1 U/mL) when ammonium nitrate was the nitrogen source. Additionally, in contrast with the study of [57], who found cellulase activity in another B. licheniformis strain, the activity was not enhanced by inorganic nitrogen.

3.5.3. Effect of Organic Nitrogen and pH on Avicelase Activity

The BHM medium was supplemented with different organic nitrogen (0.1%) with different pH values, inoculated with E. coli DH5α (pAvi-168), and incubated for 3 days at 37 °C with 120 rpm shaking. Then, glucose concentrations were determined (Figure 8).
Results revealed that malt extract was the suitable choice of organic nitrogen in avicelase activity, where 0.47 U/mg was reached when used at pH 7.0, followed by casamino acids (about 0.3 U/mg). Double the activity was obtained when peptone was used at pH 8. These findings are in contrast with [55], who found that the optimum levels of FPase (8.7 U/mL) were obtained when peptone was used with B. licheniformis, and other organic nitrogen sources did not differ greatly from the control. Karim et al. [57] reported that cellulase production by B. licheniformis KIBGE- IB12 increased with increasing peptone and yeast extract concentrations. As mentioned by [58], cellulase activity increased when peptone was used as a nitrogen source by Bacillus sp. This situation is more probable due to species-specific preferences in utilizing organic compounds for cellulase production.
In this article, different media and growth conditions, including different carbon and nitrogen sources, as well as pHs and shaking or static conditions, have been studied to identify the optimum conditions for avicelase expression. Results indicated that the avicelase gene was continuously expressed without the need for avicel in the medium. The best avicelase activity was on day 2 (about 50 IU/L) of E. coli DH5α (pAvi-168) with avicel or E. coli Bl 21 (pAvi-168) with rice straw. The fluctuation of avicelase activities within the four days is more probable due to the regulation of its production; that is, more glucose in the medium resulted in less enzyme production and vice versa. The optimum conditions for avicelase activity within E. coli DH5α (pAvi-168) showed that shaking, which increases the oxygen level and homogenates the culture contents, and the rich medium (LB) was much better than minimal medium (i.e., BHM). The free glucose was increased gradually up to the third day of incubation. Inorganic nitrogen and pH tests indicated that the highest avicelase activities were found when using NH4NO3 at pH 6 or 7 and (NH4) SO4 at pH 8. The malt extract was found more suitable than other tested organic nitrogen sources in avicelase activity, where 0.47 U/mg protein was reached with pH 7.0.

3.6. Bioethanol Fermentation

Bioethanol produced from lignocellulosic biomass keeps attracting global attention as alternative energy for oil fuel for a sustainable energy society since the depletion of fossil fuels, rise of global warming, and reduction of natural resources have increased concern [59]. Lignocellulosic biomass arises from agricultural, forestry, and industrial waste. Rice straw is one of the agricultural wastes caused by rice cropping and is a hopeful feedstock for bioethanol production because cellulose and hemicellulose content is more than 50%. Fermenting microorganisms is necessary to achieve efficient ethanol production from such materials [60]. The optimized enzymes were used in the bioconversion of alkali-treated rice straw to fermentable sugar and subsequent ethanol [7].
Avicelase was isolated from the E. coli recombinant strain as described above and used to saccharify rice straw. The glucose produced by rice straw was concentrated and supplemented with different nutrients as described above and then inoculated with the Saccharomyces cerevisiae F307 strain. After incubated statically at 34 °C for 72 h, ethanol was determined; results are illustrated in Table 5.
The ethanol produced was 5.26% (v/v), the residual sugars were 0.09%, and the fermentation efficiency was 86%.

4. Conclusions

A method for avicelase gene amplification from Bacillus subtilis was described using the PCR technique, where the annealing temperature at 42 °C was critical. It was cloned with pGEM®-T Easy Vector to produce the recombinant plasmid pAvi-168, which was transferred into each E. coli DH5α or E. coli Bl 21. The successful transformation was confirmed physically by plasmid extraction and detection after agarose gel electrophoresis and by avicelase gene expression.
Effects of nutritional and physicochemical factors were investigated for cellulase production by the E. coli transformant, including different carbon and nitrogen sources, as well as pHs and shaking or static conditions. The highest avicelase expression was found on the 2nd day of incubation with avicel, which produced 50 IU/L, followed by using rice straw for 2 days (40 IU/L). Using LB medium with shaking for 3 days produced 39 IU/L. The best inorganic nitrogen source was found to be (NH4)2NO3 at pH 6 (about 1.4 IU/mg protein, followed by the same compound at pH 7 and with (NH4)SO4 at pH 8 (more than 1.2 IU/mg protein). The best organic nitrogen was malt extract at pH 7, which produced about 0.45 IU/mg protein.
The recombinant strain was grown in the optimum condition for avicelase production then the enzyme was extracted from culture supernatants and used for saccharification of the rice straw. The glucose syrup obtained was used to grow yeast strains in fermentation conditions for three days to produce bioethanol. The ethanol produced was 5.26% (v/v), the residual sugars were 0.09%, and the fermentation efficiency was 86%.
The obtained results showed and described the ability to clone one of the cellulolytic genes (i.e., avicelase) for the valorization of rice straw for producing renewable energy and bioethanol from cellulolytic wastes. It also identified avicelase production during different nutritional and culture conditions, which is an essential step to develop economically competitive biostrategies, such as biopreparation for efficient cellulosic-waste biodegradation and production of bioethanol and biorefinery products.

Author Contributions

Conceptualization, M.S.A.-S.; methodology, M.S.A.-S., B.E.K., S.S.H. and S.A.H.M.; formal analysis, B.E.K., S.S.H., S.A.H.M. and W.K.H.; data curation B.E.K. and M.S.A.-S.; writing—original draft preparation, M.F., B.E.K., S.S.H. and S.A.H.M.; writing—review and editing, M.S.A.-S. and B.E.K.; supervision M.S.A.-S. and M.F. All authors have read and agreed to the published version of the manuscript.

Funding

This paper is based upon work supported by Science, Technology & Innovation Funding Authority (STDF) under a grant (Pollution call 1) project 41611, Cairo, Egypt.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

All data are included in this article.

Acknowledgments

This paper is based upon work supported by Science, Technology & Innovation Funding Authority (STDF) under a grant (Pollution call 1), Cairo, Egypt. The authors thank Islam Diaa Al Tayyar for proofreading the manuscript.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Agarose gel electrophoresis of PCR products. M: 1 kp DNA Ladder GeneON, lane 1; annealing 42 °C, lane 2; annealing 45 °C, lane 3; and annealing 48.8 °C.
Figure 1. Agarose gel electrophoresis of PCR products. M: 1 kp DNA Ladder GeneON, lane 1; annealing 42 °C, lane 2; annealing 45 °C, lane 3; and annealing 48.8 °C.
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Figure 2. Avicelase recombinant plasmid pAvi-168.
Figure 2. Avicelase recombinant plasmid pAvi-168.
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Figure 3. Agarose gel electrophoresis of plasmids isolated from seven E. coli DH5α (pAvi-168) transformants (1 to 7).
Figure 3. Agarose gel electrophoresis of plasmids isolated from seven E. coli DH5α (pAvi-168) transformants (1 to 7).
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Figure 4. Agarose gel electrophoresis of EcoRI digestion of plasmids isolated from four E. coli (pAvi-168) transformants. Lane M: 1 kp DNA Ladder GeneON, lanes 1 to 4: Plasmids of four different E. coli (pAvi-168) transformants digested by EcoRI.
Figure 4. Agarose gel electrophoresis of EcoRI digestion of plasmids isolated from four E. coli (pAvi-168) transformants. Lane M: 1 kp DNA Ladder GeneON, lanes 1 to 4: Plasmids of four different E. coli (pAvi-168) transformants digested by EcoRI.
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Figure 5. Avicelase activities using iodine detection method.
Figure 5. Avicelase activities using iodine detection method.
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Figure 6. Avicelase activity of two E. coli avicelase-recombinant strains grown in BHM medium with avicel or rice straw.
Figure 6. Avicelase activity of two E. coli avicelase-recombinant strains grown in BHM medium with avicel or rice straw.
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Figure 7. Effect of inorganic nitrogen and pH on avicelase activity of E. coli DH5α (pAvi-168) after 3 days incubation at 37 °C, 120 rpm.
Figure 7. Effect of inorganic nitrogen and pH on avicelase activity of E. coli DH5α (pAvi-168) after 3 days incubation at 37 °C, 120 rpm.
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Figure 8. Effect of organic nitrogen and pH on avicelase activity of E. coli DH5α (pAvi-168) after 3 days incubation at 37 °C, 120 rpm.
Figure 8. Effect of organic nitrogen and pH on avicelase activity of E. coli DH5α (pAvi-168) after 3 days incubation at 37 °C, 120 rpm.
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Table 1. Bacterial and yeast strains and plasmids used in the present study.
Table 1. Bacterial and yeast strains and plasmids used in the present study.
CodeBacterial, Yeast Strains, PlasmidsReference/Source
αE. coli DH5αMicrobial Genetics Dept., NRC
21E. coli Bl 21Microbial Genetics Dept., NRC
BS1Bacillus subtilis subsp. subtilis BTN7A[30]
BS2Bacillus subtilis subsp. subtilis 168Bacillus Genetic Stock Center
BS3Bacillus subtilis DB100Microbial Genetics Dept. NRC
BS4Bacillus subtilis Ain ShamsFaculty of Science, Ain Shams Univ.
BS5Bacillus subtilis Al-AzharFaculty of Science, Al-Azhar Univ.
BMBacillus megaterium 7A37Bacillus Genetic Stock Center
Alk-1Bacillus cereus group isolate 1Microbial Genetics Dept., NRC, Egypt.
Alk-2Bacillus cereus group isolate 2Microbial Genetics Dept., NRC, Egypt.
AnoxyAnoxybacillus flavithermus BTN7B[30]
Geo.Geobacillus stearthermophillus 9A5[31]
Yeast
Saccharomyces cerevisiae F-307 Microbial Chemistry Dept., NRC, Egypt.
Plasmid
pGEM-Teasy3015 bp, Ampr Promega Co. Madison, WI, USA
pAvi-168 pGEM-Teasy with avicelase geneThis study
Table 2. Avicelase gene primers.
Table 2. Avicelase gene primers.
CodeSequence
V-LTTA AAG AGT ATT GTC GTA AGA CGT GA
V-RGGG GTG GAA GTA ATG AGT GC
Table 3. Avicelase activity of tested bacterial strains.
Table 3. Avicelase activity of tested bacterial strains.
Bacterial StrainSpecific Activity
IU/mg Protein
24 h48 h
Bacillus subtilis subsp. subtilis BTN7A1.340.95
Bacillus subtilis subsp. subtilis 1683.293.88
Bacillus subtilis DB1000.420.75
Bacillus subtilis Ain Shams0.621.10
Bacillus subtilis Al-Azhar0.181.01
Bacillus megaterium 7A371.581.44
Bacillus cereus group isolate 13.434.74
Bacillus cereus group isolate 22.572.73
Anoxybacillus flavithermus BTN7B2.662.08
Geobacillus stearthermophillus 9A5 1.50.59
Table 4. Effect of LB or BHM media with shaking or static incubation on avicelase activity of E. coli DH5α (pAvi-168).
Table 4. Effect of LB or BHM media with shaking or static incubation on avicelase activity of E. coli DH5α (pAvi-168).
TreatmentAvicelase Activity IU/L ± SE *
1st Day2nd Day3rd Day
LB with shaking29 ± 0.5930 ± 0.4739 ± 0.24
LB static1 ± 0.188 ± 0.4712 ± 0.47
BHM with shaking3 ± 0.243 ± 0.243 ± 0.24
BHM static3 ± 0.241 ± 0.181 ± 0.09
* SE standard error.
Table 5. Bioethanol obtained from rice saccharification.
Table 5. Bioethanol obtained from rice saccharification.
ParameterResults ± SE *
Ethanol % (v/v)5.26 ± 0.47
Residual sugar0.09 ± 0.01
Fermentation Efficiency %86 ± 0.47
* SE standard error.
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Abdel-Salam, M.S.; Hafez, S.S.; Fadel, M.; Mohamed, S.A.H.; Hegazy, W.K.; Khalil, B.E. Bio Ethanol Production from Rice Straw Saccharification via Avicelase Gene in E. coli Recombinant Strain. Clean Technol. 2023, 5, 451-465. https://doi.org/10.3390/cleantechnol5020023

AMA Style

Abdel-Salam MS, Hafez SS, Fadel M, Mohamed SAH, Hegazy WK, Khalil BE. Bio Ethanol Production from Rice Straw Saccharification via Avicelase Gene in E. coli Recombinant Strain. Clean Technologies. 2023; 5(2):451-465. https://doi.org/10.3390/cleantechnol5020023

Chicago/Turabian Style

Abdel-Salam, Mohamed S., Safa S. Hafez, Mohamed Fadel, Shereen A. H. Mohamed, Wafaa K. Hegazy, and Bigad E. Khalil. 2023. "Bio Ethanol Production from Rice Straw Saccharification via Avicelase Gene in E. coli Recombinant Strain" Clean Technologies 5, no. 2: 451-465. https://doi.org/10.3390/cleantechnol5020023

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