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Designs, Volume 7, Issue 3 (June 2023) – 24 articles

Cover Story (view full-size image): Coupling is a key concept in the field of embodied interaction with digital products and systems, describing how digital phenomena relate to the physical world. In this paper, we present a “Research through Design” process in which the concept of coupling is explored and deepened. We went through three successive design iterations, each of which resulted in a demonstrator. We establish a framework in which coupling between different events, be they physical or digital, emerges on four different aspects: time, location, direction, and expression. We bring the first three aspects together under one heading—coupling of meaning—and relate it to ease of use and pragmatic usability. We uncover the characteristics of the fourth aspect—coupling of expression—and link it to the psychological wellbeing of the operator in the workplace. View this paper
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35 pages, 13372 KiB  
Article
A Structural and Thermal Comparative Review of 3D-Printed Wall Shapes
by Nicholas D. Bello and Ali M. Memari
Designs 2023, 7(3), 80; https://doi.org/10.3390/designs7030080 - 19 Jun 2023
Viewed by 1173
Abstract
This article explores several aspects of the three-dimensional concrete printing (3DCP) industry. More specifically, it begins with a literature review discussing the background of this technology. This literature review also explores several of the challenges that the industry is currently facing. In this [...] Read more.
This article explores several aspects of the three-dimensional concrete printing (3DCP) industry. More specifically, it begins with a literature review discussing the background of this technology. This literature review also explores several of the challenges that the industry is currently facing. In this way, a knowledge gap is identified. More specifically, there are few studies that have explored the structural and thermal performance of typical walls printed in this industry. Therefore, we used the simulation tool in SolidWorks to examine the structural behavior of several different wall types when pressure was applied to the exterior face. In addition to this, the thermal performance of different wall types was also studied in SolidWorks by applying a temperature difference between the exterior and interior faces of each wall. For example, one wall shape in this study had minimum factor of safety of approximately 100 due when a load was applied, and the same wall lost approximately 212 W due to the temperature difference applied in this study. Finally, SolidWorks was used to calculate the moment of inertia of the cross sections of several of these walls, which helped to provide a better understanding of each wall’s structural rigidity. Full article
(This article belongs to the Special Issue Additive Manufacturing – Process Optimisation)
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18 pages, 4903 KiB  
Article
Performance Explorations of a PMS Motor Drive Using an ANN-Based MPPT Controller for Solar-Battery Powered Electric Vehicles
by Anjuru Viswa Teja, Wahab Razia Sultana and Surender Reddy Salkuti
Designs 2023, 7(3), 79; https://doi.org/10.3390/designs7030079 - 16 Jun 2023
Cited by 7 | Viewed by 1160
Abstract
Solar energy can function as a supplementary power supply for other renewable energy sources. On average, Vellore region experiences approximately six hours of daily sunshine throughout the year. Solar photovoltaic (PV) modules are necessary to monitor and fulfill the energy requirements of a [...] Read more.
Solar energy can function as a supplementary power supply for other renewable energy sources. On average, Vellore region experiences approximately six hours of daily sunshine throughout the year. Solar photovoltaic (PV) modules are necessary to monitor and fulfill the energy requirements of a given day. An artificial neural network (ANN) based maximum power point tracking (MPPT) controller is utilised to regulate the solar photovoltaic (PV) array and enhance its output. The utilisation of this controller can enhance the efficiency of the module even in severe circumstances, where reduced current and torque ripples will be observed on the opposite end. The motorised vehicle has the capability to function at its highest torque level in different load scenarios as a result. The proposed method is expected to provide advantages in various electric vehicle (EV) applications that require consistent velocity and optimal torque to satisfy the load conditions. The study employs a solar battery that is linked to an SVPWM inverter and subsequently a DC-DC boost converter to supply power to the load. An Artificial Neural Network (ANN) based Maximum Power Point Tracking (MPPT) control system is proposed for a solar battery powered Electric Vehicle (EV) and the system’s performance is evaluated by collecting and analysing data under adjustable load conditions to obtain constant parameters such as speed and torque. The MATLAB® Simulink® model was utilised for this purpose. Full article
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32 pages, 3923 KiB  
Article
Design and Analysis of a Typical Vertical Pressure Vessel Using ASME Code and FEA Technique
by Kristaq Hazizi and Mohammad Ghaleeh
Designs 2023, 7(3), 78; https://doi.org/10.3390/designs7030078 - 16 Jun 2023
Viewed by 8700
Abstract
This study aims to address the hazards associated with the design and manufacture of pressure vessels used for storing dangerous liquids, specifically focusing on the increased demand for liquefied petroleum gas (LPG) worldwide. The construction of more LPG facilities necessitates the implementation of [...] Read more.
This study aims to address the hazards associated with the design and manufacture of pressure vessels used for storing dangerous liquids, specifically focusing on the increased demand for liquefied petroleum gas (LPG) worldwide. The construction of more LPG facilities necessitates the implementation of safer pressure vessels to mitigate risks such as explosions and leakage. The primary objective of this project is to design a vertical pressure vessel, in accordance with the American Society of Mechanical Engineers (ASME) code, capable of safely storing 10 m3 of pressurised LPG. To ensure the safety of the pressure vessel, the researchers employed Autodesk Inventor Professional 2023 for geometric modelling and utilised Inventor Nastran for finite element analysis (FEA) to investigate displacements, deflections, and von Mises stresses. The vessel is cylindrical in shape and features two elliptical heads, two nozzles, a manway, and four leg supports. The FEA analysis conducted using Autodesk Inventor Nastran enabled the researchers to identify areas where structural modifications were necessary to reduce stress within the vessel. The results revealed an inverse relationship between the displacement and the tank section shell thickness. Additionally, the factor of safety exhibited a linear increase as the shell thickness increased. The researchers carefully considered permissible pressures and determined the required wall thickness to maintain acceptable maximum stresses. The findings indicate that the design of the pressure vessel is safe from failure. Among the components, the manway experiences the highest stresses, followed by the shell, while the heads, nozzles, and leg supports experience lower stresses. The researchers also conducted theoretical calculations for the entire model and ensured that the results fell within acceptable limits, further validating their design approach. The research emphasised the importance of designing pressure vessels in compliance with ASME codes to ensure safety and prevent hazards associated with improper design and manufacturing. The combination of Autodesk Inventor Professional and Inventor Nastran proved to be an effective approach for simulating and evaluating the performance of the pressure vessel. Through the analysis, the researchers found that changes to the pressure vessel structure were necessary to reduce stress. They observed an inverse relationship between displacement and tank section shell thickness, while the factor of safety increased linearly with shell thickness. Stress distribution analysis revealed that the manway and shell experienced the highest stresses, while the heads, nozzles, and leg support exhibited lower stresses. Employing the finite element method, potential stress points within the pressure vessel were identified, enabling necessary modifications to enhance its safety. Full article
(This article belongs to the Section Mechanical Engineering Design)
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18 pages, 8948 KiB  
Article
Innovative Pultruded Composite Mast Design for Railway Overhead Line Structures
by Marzio Grasso, Mark Robinson, Brace Chaffey, Philip Mortimer and James Brighton
Designs 2023, 7(3), 77; https://doi.org/10.3390/designs7030077 - 16 Jun 2023
Viewed by 1454
Abstract
The structural feasibility of using a pultrusion of carbon-fibre-reinforced polymers (CFRP) for the lightweight design of a mast for overhead line railway electrification was investigated and simulated. Material characterisation was undertaken using three-point bending and finite element analysis to identify the orthotropic properties [...] Read more.
The structural feasibility of using a pultrusion of carbon-fibre-reinforced polymers (CFRP) for the lightweight design of a mast for overhead line railway electrification was investigated and simulated. Material characterisation was undertaken using three-point bending and finite element analysis to identify the orthotropic properties of the pultruded tubes designed for a composite mast for overhead electrification. An innovative design of the mast was proposed and verified using a simulation that compared the deflection and stress levels under wind and inertial load. From the simulation results, it was concluded that the proposed composite structure design complies with the mechanical performance requirements for its implementation and benefits the application with a weight reduction of more than 80% with respect to the current steel mast design. Full article
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29 pages, 3121 KiB  
Review
Electricity Pricing and Its Role in Modern Smart Energy System Design: A Review
by Jiaqi Liu, Hongji Hu, Samson S. Yu and Hieu Trinh
Designs 2023, 7(3), 76; https://doi.org/10.3390/designs7030076 - 16 Jun 2023
Cited by 2 | Viewed by 1962
Abstract
Energy is the foundation for human survival and socio-economic development, and electricity is a key form of energy. Electricity prices are a key factor affecting the interests of various stakeholders in the electricity market, playing a significant role in the sustainable development of [...] Read more.
Energy is the foundation for human survival and socio-economic development, and electricity is a key form of energy. Electricity prices are a key factor affecting the interests of various stakeholders in the electricity market, playing a significant role in the sustainable development of energy and the environment. As the number of distributed energy resources (DERs) increases, today’s power systems no longer rely on a vertical market model and fixed electricity pricing scheme but instead depend on power dispatch and dynamic pricing to match supply and demand. This can help prevent significant fluctuations in supply–load imbalance and maintain system stability. Modern power grids have evolved by integrating information, communication, and intelligent control technologies with traditional power systems, giving rise to the concept of smart electric grids. Choosing an appropriate pricing scheme to manage large-scale DERs and controllable loads in today’s power grid become very important. However, the existing literature lacks a comprehensive review of electricity pricing in power systems and its transformative impact on shaping the energy landscape. To fill this void, this paper provides a survey on the developments, methods, and frameworks related to electricity pricing and energy trading. The review mainly considers the development of pricing in a centralized power grid, peer-to-peer (P2P) and microgrid-to-microgrid (M2M) energy trading and sharing, and various pricing methods. The review will cover the pricing schemes in modern power systems, particularly with respect to renewable energy sources (RESs) and batteries, as well as controllable load applications, and the impact of pricing schemes based on demand-side ancillary services (DSAS) for grid frequency support. Lastly, this review article describes the current frameworks and limitations of electricity pricing in the current energy market, as well as future research directions. This review should offer a great overview and deep insights into today’s electricity market and how pricing methods will drive and facilitate the future establishment of smart energy systems. Full article
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19 pages, 25599 KiB  
Article
Apparatus Design of One-Step Double-Side Friction Stir Welding for Aluminum Plates
by Nurul Muhayat, Ericha Dwi Wahyu Syah Putri, Hendrato, Yohanes Pringeten Dilianto Sembiring Depari, Poppy Puspitasari, Jamasri, Aditya Rio Prabowo and Triyono
Designs 2023, 7(3), 75; https://doi.org/10.3390/designs7030075 - 12 Jun 2023
Viewed by 1140
Abstract
Aluminum alloys emerged as one of the materials used in manufacturing automotive car bodies due to their advantageous properties such as high strength-to-weight ratio, relatively low cost, high ductility, and high corrosion resistance. However, joining aluminum alloys using fusion welding poses serious problems [...] Read more.
Aluminum alloys emerged as one of the materials used in manufacturing automotive car bodies due to their advantageous properties such as high strength-to-weight ratio, relatively low cost, high ductility, and high corrosion resistance. However, joining aluminum alloys using fusion welding poses serious problems due to the high solubility of hydrogen gas, which causes porosity in welding metal. Subsequently, solid-state welding, such as friction stir welding (FSW), has been considered a porosity-free aluminum joining method. However, the method has limitations, such as low flexibility and the need for a complex clamping system. It is particularly problematic when welding plates. It causes the welding process to be carried out twice on opposite sides, resulting in longer production times. This study designed and assembled a one-step double-side FSW apparatus to address this challenge and conducted welding trials with various welding parameters. During the welding trial, the upper and lower tool rotation varied at 900/900 rpm and 1500/1500 rpm. As a result, one-step double-side FSW was successfully used for welding 6 mm aluminum without any porosity defects. Faster tool rotation results in a wider heat-affected area and higher tensile strength. In addition, the hard test showed that the one-step double-side FSW process had a lower hardness compared to the hardness of the base metal. Full article
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17 pages, 3814 KiB  
Article
LiBAT: A High-Performance AC Battery System for Transport Applications
by Alejandro Cárdenas Miranda, Jan Dahlhaus, Obrad Dordevic, Julia Eckhardt, Victor Faessler, Jean-Marc Le-Peuvedic, Paul Howard Riley and Josef Wasner
Designs 2023, 7(3), 74; https://doi.org/10.3390/designs7030074 - 12 Jun 2023
Viewed by 1388
Abstract
The paper proposes a novel battery design for high-performance transport applications that is immersion-cooled and switched by a multi-level inverter. Advantages of the proposed AC battery design in terms of weight, modularity, scalability, performance, reliability and safety are presented. To demonstrate the applicability [...] Read more.
The paper proposes a novel battery design for high-performance transport applications that is immersion-cooled and switched by a multi-level inverter. Advantages of the proposed AC battery design in terms of weight, modularity, scalability, performance, reliability and safety are presented. To demonstrate the applicability of the design, an electrically powered glider use case is addressed. The derived battery system is evaluated by means of theoretical analysis, simulation and prototyping. Simulations showed that the used multi-level inverter (MLI) power electronics modules could successfully run the motor without additional power electronics and charge batteries from a 110 V AC source. The prototype implementation with a motor-driven propeller demonstrated power levels of up to 3.3 kW, with a behavior in accordance with simulations. Guidelines to further advance the technology readiness level including control strategies and hardware design were derived to overcome limitations in the prototype realization that could not be addressed within the project budget. Finally, research topics to evaluate additional performance metrics such as efficiency and aging behavior are suggested. Full article
(This article belongs to the Special Issue Battery System Design)
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17 pages, 4951 KiB  
Article
Toward Positive Energy Districts by Urban–Industrial Energy Exchange
by Erfan Shafiee Roudbari, Ramanunni Parakkal Menon, Ivan Kantor and Ursula Eicker
Designs 2023, 7(3), 73; https://doi.org/10.3390/designs7030073 - 29 May 2023
Viewed by 1280
Abstract
The concept of Positive Energy Districts (PEDs) has emerged as a promising approach to achieving sustainable urban development. PEDs aim to balance the energy demand and supply within a district while reducing the carbon footprint and promoting renewable energy sources. Urban–Industrial Symbiosis (UIS) [...] Read more.
The concept of Positive Energy Districts (PEDs) has emerged as a promising approach to achieving sustainable urban development. PEDs aim to balance the energy demand and supply within a district while reducing the carbon footprint and promoting renewable energy sources. Urban–Industrial Symbiosis (UIS) is another approach that involves the exchange of energy and resources between industrial processes and nearby urban areas to increase efficiency and reduce waste. Combining the concepts of PED and UIS can create self-sufficient, sustainable, and resilient districts. As the analysis and implementation of such systems are barely studied in North America, this research study was structured to fill the gap by evaluating the financial and environmental advantages of this combination. This study proposes a methodology to design a heat transmission system; then, it is applied to the case of a paper-making factory and a multifunctional heritage building in Montreal, Canada. The results show that the building’s new heating system can generate sufficient heat while emitting near-zero direct emissions. Overall, this paper argues that combining the concepts of PED and UIS can lead to a more sustainable and resilient urban area, and provides a roadmap for achieving this goal. Full article
(This article belongs to the Special Issue Design and Applications of Positive Energy Districts)
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15 pages, 3672 KiB  
Article
Shaking Table Design for Testing Earthquake Early Warning Systems
by Elena Serea and Codrin Donciu
Designs 2023, 7(3), 72; https://doi.org/10.3390/designs7030072 - 29 May 2023
Viewed by 2537
Abstract
The unpredictability in time of seismic activities and the dependence of tectonic movements on a multitude of factors challenges specialists to identify the most accurate related methods to avoid catastrophes associated with hazards. Early warning systems are critical in reducing negative effects in [...] Read more.
The unpredictability in time of seismic activities and the dependence of tectonic movements on a multitude of factors challenges specialists to identify the most accurate related methods to avoid catastrophes associated with hazards. Early warning systems are critical in reducing negative effects in the case of an earthquake with a magnitude above 5 MW. Their precision is all the better as they corroborate and transmit more information collected from the regional or on-site sensory nodes to a central unit that discloses events and estimates the epicentral location, earthquake magnitude, or ground shaking amplitude. The shaking table is the proper instrument for evaluating an early warning systems’ dynamic response and performance under specific vibration conditions. To this issue, the paper presents a laboratory single-axis shaking table with a small-scale, low-cost design and an accurate displacement control. Experiments based on a suite of 12 real earthquakes provided results with very small errors related to similar models, bearing out the designed shaking table is suitable for early earthquake warning system response testing for high magnitude earthquakes. Full article
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21 pages, 3117 KiB  
Review
Machine-Learning Applications in Energy Efficiency: A Bibliometric Approach and Research Agenda
by Alejandro Valencia-Arias, Vanessa García-Pineda, Juan David González-Ruiz, Carlos Javier Medina-Valderrama and Raúl Bao García
Designs 2023, 7(3), 71; https://doi.org/10.3390/designs7030071 - 25 May 2023
Viewed by 2440
Abstract
The high demand for energy resources due to the increasing number of electronic devices has prompted the constant search for different or alternative energy sources to reduce energy consumption, aiming to meet the high demand for energy without exceeding the consumption of natural [...] Read more.
The high demand for energy resources due to the increasing number of electronic devices has prompted the constant search for different or alternative energy sources to reduce energy consumption, aiming to meet the high demand for energy without exceeding the consumption of natural sources. In this context, the objective of this study was to examine research trends in the machine-learning-based design of electrical and electronic devices. The methodological approach was based on the analysis of 152 academic documents on this topic selected from Scopus and Web of Science in accordance with the preferred reporting items for systematic reviews and meta-analyses (PRISMA) statement. Quantity, quality, and structural indicators were calculated to contextualize its thematic evolution. The results showed a growing interest in the subject since 2019, mainly in the United States and China, which stand out as world powers in the information and communication technology industry. Moreover, most studies focused on developing devices for controlling, monitoring and reducing energy consumption, mainly in 5G and thermal comfort devices, primarily using deep-learning techniques. Full article
(This article belongs to the Section Energy System Design)
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16 pages, 6735 KiB  
Article
Lobster Position Estimation Using YOLOv7 for Potential Guidance of FANUC Robotic Arm in American Lobster Processing
by Nawal Chelouati, Yassine Bouslimani and Mohsen Ghribi
Designs 2023, 7(3), 70; https://doi.org/10.3390/designs7030070 - 23 May 2023
Cited by 1 | Viewed by 1253
Abstract
The American lobster (Homarus americanus) is the most valuable seafood on Canada’s Atlantic coast, generating over CAD 800 million in export revenue alone for New Brunswick. However, labor shortages plague the lobster industry, and lobsters must be processed quickly to maintain [...] Read more.
The American lobster (Homarus americanus) is the most valuable seafood on Canada’s Atlantic coast, generating over CAD 800 million in export revenue alone for New Brunswick. However, labor shortages plague the lobster industry, and lobsters must be processed quickly to maintain food safety and quality assurance standards. This paper proposes a lobster estimation orientation approach using a convolutional neural network model, with the aim of guiding the FANUC LR Mate 200 iD robotic arm for lobster manipulation. To validate this technique, four state-of-the-art object detection algorithms were evaluated on an American lobster images dataset: YOLOv7, YOLOv7-tiny, YOLOV4, and YOLOv3. In comparison to other versions, YOLOv7 demonstrated a superior performance with an F1-score of 95.2%, a mean average precision (mAP) of 95.3%, a recall rate of 95.1%, and 111 frames per second (fps). Object detection models were deployed on the NVIDIA Jetson Xavier NX, with YOLOv7-tiny achieving the highest fps rate of 25.6 on this platform. Due to its outstanding performance, YOLOv7 was selected for developing lobster orientation estimation. This approach has the potential to improve efficiency in lobster processing and address the challenges faced by the industry, including labor shortages and compliance with food safety and quality standards. Full article
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23 pages, 11598 KiB  
Article
From Meaning to Expression: A Dual Approach to Coupling
by Lukas Van Campenhout, Ward Vancoppenolle and Ivo Dewit
Designs 2023, 7(3), 69; https://doi.org/10.3390/designs7030069 - 23 May 2023
Viewed by 1117
Abstract
Coupling is a key concept in the field of embodied interaction with digital products and systems, describing how digital phenomena relate to the physical world. In this paper, we present a Research through Design process in which the concept of coupling is explored [...] Read more.
Coupling is a key concept in the field of embodied interaction with digital products and systems, describing how digital phenomena relate to the physical world. In this paper, we present a Research through Design process in which the concept of coupling is explored and deepened. The use case that we employed to conduct our research is an industrial workplace proposed by Audi Brussels and Kuka. Our aim was to enrich this workplace with projection, or Spatial Augmented Reality, while focusing on operator interaction. We went through three successive design iterations, each of which resulted in a demonstrator. We present each of the three demonstrators, focusing on how they propelled our understanding of coupling. We establish a framework in which coupling between different events, be they physical or digital, emerges on four different aspects: time, location, direction, and expression. We bring the first three aspects together under one heading—coupling of meaning—and relate it to ease of use and pragmatic usability. We uncover the characteristics of the fourth aspect—coupling of expression—and link it to the psychological wellbeing of the operator in the workplace. We conclude this paper by highlighting its contribution to the embodied interaction research agenda. Full article
(This article belongs to the Special Issue Mixture of Human and Machine Intelligence in Digital Manufacturing)
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18 pages, 10680 KiB  
Article
A Novel Feature-Based Manufacturability Assessment System for Evaluating Selective Laser Melting and Subtractive Manufacturing Injection Moulding Tool Inserts
by Mennatallah F. El Kashouty, Allan E. W. Rennie and Mootaz Ghazy
Designs 2023, 7(3), 68; https://doi.org/10.3390/designs7030068 - 22 May 2023
Viewed by 1006
Abstract
Challenges caused by design complexities during the design stages of a product must be coordinated and overcome by the selection of a suitable manufacturing approach. Additive manufacturing (AM) is capable of fabricating complex shapes, yet there are limiting aspects to surface integrity, dimensional [...] Read more.
Challenges caused by design complexities during the design stages of a product must be coordinated and overcome by the selection of a suitable manufacturing approach. Additive manufacturing (AM) is capable of fabricating complex shapes, yet there are limiting aspects to surface integrity, dimensional accuracy, and, in some instances, design restrictions. Therefore, the goal is essentially to establish the complex areas of a tool during the design stage to achieve the desired quality levels for the corresponding injection moulding tool insert. When adopting a manufacturing approach, it is essential to acknowledge limitations and restrictions. This paper presents the development of a feature-based manufacturability assessment system (FBMAS) to demonstrate the feasibility of integrating selective laser melting (SLM), a metal-based AM technology, with subtractive manufacturing for any given part. The areas on the tool inserts that hold the most geometrical complexities to manufacture are focused on the FBMAS and the design features that are critical for the FBMAS are defined. Furthermore, the structural approach used for developing the FBMAS graphical user interface is defined while explaining how it can be operated effectively and in a user-friendly approach. The systematic approach established is successful in capturing the benefits of SLM and subtractive methods of manufacturing, whilst defining design limitations of each manufacturing method. Finally, the FBMAS developed was validated and verified against the criteria set by experts in the field, and the system’s logic was proven to be accurate when tested. The decision recommendations proved to correlate with the determined recommendations of the field experts in evaluating the feature manufacturability of the tool inserts. Full article
(This article belongs to the Special Issue Additive Manufacturing – Process Optimisation)
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29 pages, 6348 KiB  
Review
A Review of the Configurations, Capabilities, and Cutting-Edge Options for Multistage Solar Stills in Water Desalination
by Farhan Lafta Rashid, Amr Kaood, Mudhar A. Al-Obaidi, Hayder I. Mohammed, Alanood A. Alsarayreh, Nizar F. O. Al-Muhsen, Ammar S. Abbas, Rana H. A. Zubo, Abdulrahman Th. Mohammad, Salih Alsadaie, Md. Tanvir Sowgath, Raed Abd-Alhameed and Iqbal M. Mujtaba
Designs 2023, 7(3), 67; https://doi.org/10.3390/designs7030067 - 18 May 2023
Cited by 4 | Viewed by 1733
Abstract
The desalination of saltwater is a viable option to produce freshwater. All the desalination processes are energy-intensive and can be carried out on a large scale. Therefore, producing freshwater using renewable energy sources is the most desirable option considering the current energy crisis [...] Read more.
The desalination of saltwater is a viable option to produce freshwater. All the desalination processes are energy-intensive and can be carried out on a large scale. Therefore, producing freshwater using renewable energy sources is the most desirable option considering the current energy crisis and the effect that fossil-fuel-based energy has on our carbon footprint. In this respect, the tray-type still, one of several solar power desalination still varieties, is popular owing to its straightforward design, economic materials of construction, and minimal maintenance requirements, especially in isolated island regions with restricted energy and natural water supplies. The traditional tray-type solar power has a few drawbacks, such as the inability to recover latent heat from condensation, reduced thermal convection, a large heat capacity, and comparatively minimal driving power through evaporation. Therefore, the improvement of heat and mass transfer capabilities in tray-type stills has been the subject of many studies. However, there is a lack of a comprehensive review in the open literature that covers the design and operational details of multistage solar stills. The purpose of this paper is to present a thorough overview of the past research on multistage solar stills, in terms of configurations, capabilities, and cutting-edge options. In comparison to a unit without a salt-blocking formation, the review indicates that a multistage distillation unit may run continuously at high radiation and generate pure water that is around 1.7 times higher than a unit without a salt-blocking formation. The most effective deign is found to be “V”-shaped solar still trays that attach to four-stage stills, since they are less expensive and more economical than the “floor” (Λ-shape) design, which requires two collectors. Additionally, it can be stated that the unit thermal efficiency, solar percentage, and collected solar energy (over the course of a year) increase by 23%, 18%, and 24%, respectively, when the solar collectors are increased by 26% (at the constant inflow velocity of the water). Full article
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59 pages, 8240 KiB  
Review
Recent Advances, Development, and Impact of Using Phase Change Materials as Thermal Energy Storage in Different Solar Energy Systems: A Review
by Farhan Lafta Rashid, Mudhar A. Al-Obaidi, Anmar Dulaimi, Haitham Y. Bahlol and Ala Hasan
Designs 2023, 7(3), 66; https://doi.org/10.3390/designs7030066 - 17 May 2023
Cited by 10 | Viewed by 1903
Abstract
The efficient utilization of solar energy technology is significantly enhanced by the application of energy storage, which plays an essential role. Nowadays, a wide variety of applications deal with energy storage. Due to the intermittent nature of solar radiation, phase change materials are [...] Read more.
The efficient utilization of solar energy technology is significantly enhanced by the application of energy storage, which plays an essential role. Nowadays, a wide variety of applications deal with energy storage. Due to the intermittent nature of solar radiation, phase change materials are excellent options for use in several types of solar energy systems. This overview of the relevant literature thoroughly discusses the applications of phase change materials, including solar collectors, solar stills, solar ponds, solar air heaters, and solar chimneys. Despite the complexity of their availability and high costs, phase change materials are utilized in the majority of solar energy techniques because of the considerable technical improvements they provide. While numerous studies have investigated the progress of phase change materials used in solar energy applications such as photovoltaic systems, it is vital to understand the conceptual knowledge of employing phase change materials in various types of solar thermal energy systems. Investigations into the use of phase change materials in solar applications for the purpose of storing thermal energy are still being carried out to upgrade the overall performance. This paper briefly reviews recently published studies between 2016 and 2023 that utilized phase change materials as thermal energy storage in different solar energy systems by collecting more than 74 examples from the open literature. This study focuses on demonstrating the maturity of phase change materials and their integration into solar energy applications. Based on the findings, proposals for new research projects are made. Full article
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18 pages, 799 KiB  
Article
Minimum-Lap-Time Planning of Multibody Vehicle Models via the Articulated-Body Algorithm
by Marcello Domenighini, Lorenzo Bartali, Eugeniu Grabovic and Marco Gabiccini
Designs 2023, 7(3), 65; https://doi.org/10.3390/designs7030065 - 17 May 2023
Cited by 1 | Viewed by 1718
Abstract
Minimum lap-time planning (MLTP) is a well-established problem in the race car industry to provide guidelines for drivers and optimize the vehicle’s setup. In this paper, we tackle the 3D nature of the problem in its full extension, making no simplifying assumptions on [...] Read more.
Minimum lap-time planning (MLTP) is a well-established problem in the race car industry to provide guidelines for drivers and optimize the vehicle’s setup. In this paper, we tackle the 3D nature of the problem in its full extension, making no simplifying assumptions on the mechanics of the system. We propose a multibody vehicle model, described by rigorous dynamical equations. To effectively handle the resulting complexity, we devised an efficient direct dynamics computational method based on Featherstone’s articulated-body algorithm (ABA). To solve the MLTP, we employed a direct-collocation technique, discretizing the problem so that all information of the 3D track is pre-processed and directly embedded into the discrete problem. This discretization approach turns out to be perfectly compatible with our vehicle model, leading to a solution in accessible computational time frames. The high level of detail of the model makes the proposed approach most useful for in-depth vehicle dynamics analyses on complex tracks. To substantiate the analysis, we provide a comparison with the results obtained by a double-track model on the Nürburgring Nordschleife circuit. Consistently with the average trend defined by the double track, the proposed model features a more dynamically rich behavior, realistically capturing the higher-order effects elicited by the sharp corners and the highly variable slope of the track. Full article
(This article belongs to the Section Smart Manufacturing System Design)
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21 pages, 2350 KiB  
Article
Simulation and Analysis of Thermal Insulators Applied to Post-Disaster Temporary Shelters in Tropical Countries
by Bruno B. F. da Costa, Caio F. P. Silva, Ana Carolina F. Maciel, Herson D. P. Cusi, Gladys Maquera and Assed N. Haddad
Designs 2023, 7(3), 64; https://doi.org/10.3390/designs7030064 - 09 May 2023
Cited by 2 | Viewed by 1571
Abstract
Containers are fundamental elements for the development of international trade; however, it is estimated that there are more than 17 million retired containers stacked in ports around the world. Considering the high costs involved in the process of storing, transporting, or destroying these [...] Read more.
Containers are fundamental elements for the development of international trade; however, it is estimated that there are more than 17 million retired containers stacked in ports around the world. Considering the high costs involved in the process of storing, transporting, or destroying these materials, in addition to their non-degradable nature, it is urgent to develop strategies for the sustainable use of these decommissioned containers. In this context, repurposing these containers into permanent structures is becoming a predominant trend. One solution is converting steel shipping structures into habitable spaces. However, due to the urgency with which Container Houses (CHs) are demanded in case of disasters, they are usually planned to be built as quickly as possible, serving as many people as possible, and do not consider the basic principles of energy efficiency. The performance of the CHs is, then, impaired, including risks of overheating, corrosion, and rust, among others, during service, making them an even more stressful experience for their users who are already in a vulnerable situation. Therefore, the objective of this study is to compare the performance of two thermal insulators applied to a temporary shelter container designed to promptly serve vulnerable populations. The model was developed in Building Information Modeling (BIM) software and simulated in Building Energy Simulation (BES) software, aiming to obtain subsidies for its technical and economic viability analysis. The results indicated that thermal insulators are able to generate significant savings in energy consumption, with mineral wool presenting better long-term performance. Full article
(This article belongs to the Special Issue Sustainable Design in Building and Urban Environment)
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15 pages, 915 KiB  
Article
Design of a Takagi–Sugeno Fuzzy Exact Modeling of a Buck–Boost Converter
by Joelton Deonei Gotz, Mario Henrique Bigai, Gabriel Harteman, Marcella Scoczynski Ribeiro Martins, Attilio Converti, Hugo Valadares Siqueira, Milton Borsato and Fernanda Cristina Corrêa
Designs 2023, 7(3), 63; https://doi.org/10.3390/designs7030063 - 09 May 2023
Viewed by 1132
Abstract
DC–DC converters are used in many power electronics applications, such as switching power supply design, photovoltaic, power management systems, and electric and hybrid vehicles. Traditionally, DC–DC converters are linearly modeled using a typical operating point for their control design. Some recent works use [...] Read more.
DC–DC converters are used in many power electronics applications, such as switching power supply design, photovoltaic, power management systems, and electric and hybrid vehicles. Traditionally, DC–DC converters are linearly modeled using a typical operating point for their control design. Some recent works use nonlinear models for DC–DC converters, due to the inherent nonlinearity of the switching process. In this sense, a standout modeling technique is the Takagi–Sugeno fuzzy exact method due to its ability to represent nonlinear systems over the entire operating range. It is more faithful to system behavior modeling, and allows a nonlinear closed-loop control design. The use of nonlinear models allows the testing of controllers obtained by linear methods to operate outside their linearization point, corroborating with robust controllers for specific applications. This work aims to perform the exact fuzzy Takagi–Sugeno modeling of a buck–boost converter with non-ideal components, and to design a discrete proportional–integral–derivative (PID) controller from the pole cancellation technique, obtained linearly, to test the controller at different operating points. The PID control ensured a satisfactory result compared with the stationary value of the different operating points, but it did not reach the desired transient response. Since the proposed model closely represents the operation of the buck–boost converter by considering the components’ non-idealities, other control techniques that consider the system’s nonlinearities can be applied and optimized later. Full article
(This article belongs to the Special Issue Design and Optimization of Energy System Based on Demand Response)
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20 pages, 6672 KiB  
Article
Control over Grid Reactive Power by Using a Powerful Regenerative Controlled-Speed Synchronous Motor Drive
by Aleksandr S. Maklakov, Aleksandr A. Nikolaev and Tatyana A. Lisovskaya
Designs 2023, 7(3), 62; https://doi.org/10.3390/designs7030062 - 08 May 2023
Cited by 5 | Viewed by 1390
Abstract
The authors propose a technique for reactive power compensation using a powerful regenerative controlled-speed synchronous motor drive (SMD) based on a three-level (3L) neutral point clamped (NPC) active front-end rectifier (AFE) and a voltage source inverter (VSI). The review of technical solutions for [...] Read more.
The authors propose a technique for reactive power compensation using a powerful regenerative controlled-speed synchronous motor drive (SMD) based on a three-level (3L) neutral point clamped (NPC) active front-end rectifier (AFE) and a voltage source inverter (VSI). The review of technical solutions for reactive power compensation showed that the limitations on the transmitted reactive power in the system under consideration still have not been studied. The paper provides a mathematical description and proposes synthesis-friendly block diagrams of the mathematical 3L-NPC-AFE-VSI and SMD models. The developed models allow defining the instantaneous values of the total 3L-NPC-AFE power consumed from the grid depending on the SMD load diagram. It is noted that the 3L-NPC-AFE-VSI-SMD system is designed without considering the opportunities for reactive power generation. It was determined that the limit value of reactive power generated by a 3L-NPC-AFE depends on the DC link voltage, the grid current consumption and the modulation index. The possibility of reactive power compensation by the SMD system through a 3L-NPC-AFE was experimentally tested on the main drive of a metal plate hot rolling mill. The analysis of the results obtained showed that during the breakdown, an SMD can generate reactive power equal to 16% of the total rated power using a 3L-NPC-AFE at a rated DC link voltage and without overcurrent. It was shown that generating reactive power is expedient in low-load SMD operation modes or at idle. Research in this area is promising due to the widespread use of high-power SMD based on a 3L-NPC-AFE-VSI and the tightening of requirements for energy saving and efficiency and supply voltage quality. The proposed reactive power control technique can be used as part of an industrial smart grid. Full article
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16 pages, 11511 KiB  
Article
Impeller Design and Performance Analysis of Aviation Fuel Pump Based on the Inverse Method
by Chenguang Ping, Jinguang Yang, Michele Ferlauto and Yang Zhao
Designs 2023, 7(3), 61; https://doi.org/10.3390/designs7030061 - 30 Apr 2023
Viewed by 1696
Abstract
Centrifugal pumps have a wide range of applications in the aviation field. The present work focuses on the optimal design of aviation fuel pump impellers by means of an inverse method. The fuel pump impeller is designed here by solving an inverse problem, [...] Read more.
Centrifugal pumps have a wide range of applications in the aviation field. The present work focuses on the optimal design of aviation fuel pump impellers by means of an inverse method. The fuel pump impeller is designed here by solving an inverse problem, in which the impeller geometry is found by imposing a target blade loading. As the inverse procedure is inviscid, an iterative process based on RANS is then applied to finally converge to a fully viscous solution. Three representative loading distributions have been investigated, and the final performances are evaluated by RANS computations. Since flow variables, rather than the blade geometry, are imposed on the target flow field, it is found that the impellers designed by way of the inverse method have high efficiency under the conditions without cavitation; among them, the pump impeller with a higher loading at the hub maintains a high efficiency for a wide range of flow conditions and also has better anti-cavitation performances under low inlet pressure conditions. Moreover, cavitation resistance can be improved by adjusting the loading distribution near the blade leading edge using the inverse design tool. Full article
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14 pages, 5620 KiB  
Article
Quantum Deep Learning for Fast Switching of Full-Bridge Power Converters
by Meysam Gheisarnejad and Mohammad-Hassan Khooban
Designs 2023, 7(3), 60; https://doi.org/10.3390/designs7030060 - 26 Apr 2023
Viewed by 1369
Abstract
With the qualitative development of DC microgrids, the usage of different loads with unique conditions and features is now possible in electric power grids. Due to the negative impedance features of some loads, which are called constant power loads (CPLs), the control of [...] Read more.
With the qualitative development of DC microgrids, the usage of different loads with unique conditions and features is now possible in electric power grids. Due to the negative impedance features of some loads, which are called constant power loads (CPLs), the control of DC power converters faces huge challenges from a stability point of view. Despite the significant advances in semiconductors, there is no upgrade in the control of gate drivers to exploit all potential of power electronic systems. In this paper, quantum computations are incorporated into artificial intelligence (AI) to stabilize a full-bridge (FB) DC-DC boost converter feeding CPL. Aiming to improve the bus voltage stabilization of the FB DC-DC boost converter, a quantum deep reinforcement learning (QDRL) control methodology is developed. By defining a reward function according to the specification of the FB power converter, the desired performance and control objectives are fulfilled. The main task of QDRL is to adjust the control coefficients embedded in the feedback controller to suppress the negative impedance effect resulting from deploying the CPLs. By deploying the potential advantages of quantum fundamentals, the deep reinforcement learning improved by quantum specifications will not only enhance the performance of the DRL algorithm on conventional processes but also advance related research areas such as quantum computing and AI. Unlike the basic quantum theory, which requires real quantum hardware, QDRL can be executed on classic computers. To examine the feasibility of the QDRL scheme, hardware-in-the-loop (HiL) examinations are conducted using the OPAL-RT. The comparison of the proposed controller with the classic state-of-the-art methodologies reveals the superiority and feasibility of QDRL-based control schemes in both the transient and steady-state conditions to other schemes. Analysis using various performance criteria, including the integral absolute error (IAE), integral time absolute error (ITAE), mean absolute error (MAE), and root mean square error (RMSE), demonstrates the dynamic improvement of the proposed scheme over sliding mode control (approximately 50%) and proportional integral control (approximately 100%). Full article
(This article belongs to the Section Energy System Design)
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12 pages, 772 KiB  
Article
Performance Assessment in a “Lane Departure” Scenario of Impending Collision for an ADAS Logic Based on Injury Risk Minimisation
by Michelangelo-Santo Gulino, Dario Vangi and Krzysztof Damaziak
Designs 2023, 7(3), 59; https://doi.org/10.3390/designs7030059 - 25 Apr 2023
Cited by 1 | Viewed by 1034
Abstract
The current prioritisation of road safety enhancement in the automotive sector is leading toward the near future implementation of Advanced Driver Assistance Systems (ADASs), aiming at the simultaneous intervention of braking and steering for impact avoidance in case of an impending collision. However, [...] Read more.
The current prioritisation of road safety enhancement in the automotive sector is leading toward the near future implementation of Advanced Driver Assistance Systems (ADASs), aiming at the simultaneous intervention of braking and steering for impact avoidance in case of an impending collision. However, it is partially unclear how new technologies for controlling the steering will actually behave in the case of inevitable collision states; the need consequently emerges to propose and tune efficient ADAS strategies to handle the complexity of critical road scenarios. An adaptive intervention logic on braking and steering for highly automated vehicles is applied in the context of a “lane departure”, two-vehicle critical road scenario; the ADAS implementing the logic activates to minimise the injury risk for the ego vehicle’s occupants at each time step, adapting to the eventual scenario evolution consequent to actions by other road users. The performance of the adaptive logic is investigated by a software-in-the-loop approach, varying the mutual position of the involved vehicles at the beginning of the criticality and comparing the injury risk outcomes of the eventual impacts with those connected to the Autonomous Emergency Braking (AEB). The results highlight a twofold benefit from the adaptive logic application in terms of road safety: (1) it decreases the frequency of impacts compared to the AEB function; (2) in inevitable collision states, it decreases injury risk for the vehicles’ occupants down to 40% compared to the AEB. This latter condition is achieved thanks to the possibility of reaching highly eccentric impact conditions (low impact forces and occupants’ injury risk as a consequence). The obtained highlights expand the literature regarding the adaptive logic by considering a diverse critical road scenario and investigating how fine variations on the vehicles’ mutual position at the beginning of the criticality reflect on the injury outcomes for different types of intervention logic. Full article
(This article belongs to the Special Issue Design and Application of Intelligent Transportation Systems)
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31 pages, 5573 KiB  
Review
Exploring the Potential of Microgrids in the Effective Utilisation of Renewable Energy: A Comprehensive Analysis of Evolving Themes and Future Priorities Using Main Path Analysis
by Vipin Raj Rajendran Pillai, Rohit Rajasekharan Nair Valsala, Veena Raj, Muhammed Iskandar Petra, Satheesh Kumar Krishnan Nair and Sathyajith Mathew
Designs 2023, 7(3), 58; https://doi.org/10.3390/designs7030058 - 23 Apr 2023
Cited by 1 | Viewed by 3402
Abstract
Microgrids are energy systems that can operate independently or in conjunction with the main electricity grid. Their purpose is to link different energy sources, enhance customer participation in energy markets, and improve energy system efficiency and flexibility. However, regulatory, technical, and financial obstacles [...] Read more.
Microgrids are energy systems that can operate independently or in conjunction with the main electricity grid. Their purpose is to link different energy sources, enhance customer participation in energy markets, and improve energy system efficiency and flexibility. However, regulatory, technical, and financial obstacles hinder their deployment. To comprehend the current state of the field, this study utilized citation network analysis (CNA) methodology to examine over 1500 scholarly publications on microgrid research and development (R&D). The study employed modularity-based clustering analysis, which identified seven distinct research clusters, each related to a specific area of study. Cluster 1, focused on control strategies for microgrids, had the highest proportion of publications (23%) and the maximum citation link count (151), while Cluster 4, which examined microgrid stability, had the lowest proportion of papers (10%). On average, each publication within each cluster had four citation links. The citation network of microgrid research was partitioned using cluster analysis, which aided in identifying the main evolutionary paths of each subfield. This allowed for the precise tracing of their evolution, ultimately pinpointing emerging fronts and challenges. The identification of key pathways led to the discovery of significant studies and emerging patterns, highlighting research priorities in the field of microgrids. The study also revealed several research gaps and concerns, such as the need for further investigation into technical and economic feasibility, legislation, and standardization of microgrid technology. Overall, this study provides a comprehensive understanding of the evolution of microgrid research and identifies potential directions for future research. Full article
(This article belongs to the Section Energy System Design)
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18 pages, 2663 KiB  
Article
CanDiag: Fog Empowered Transfer Deep Learning Based Approach for Cancer Diagnosis
by Abhilash Pati, Manoranjan Parhi, Binod Kumar Pattanayak, Bibhuprasad Sahu and Syed Khasim
Designs 2023, 7(3), 57; https://doi.org/10.3390/designs7030057 - 23 Apr 2023
Cited by 7 | Viewed by 2055
Abstract
Breast cancer poses the greatest long-term health risk to women worldwide, in both industrialized and developing nations. Early detection of breast cancer allows for treatment to begin before the disease has a chance to spread to other parts of the body. The Internet [...] Read more.
Breast cancer poses the greatest long-term health risk to women worldwide, in both industrialized and developing nations. Early detection of breast cancer allows for treatment to begin before the disease has a chance to spread to other parts of the body. The Internet of Things (IoT) allows for automated analysis and classification of medical pictures, allowing for quicker and more effective data processing. Nevertheless, Fog computing principles should be used instead of Cloud computing concepts alone to provide rapid responses while still meeting the requirements for low latency, energy consumption, security, and privacy. In this paper, we present CanDiag, an approach to cancer diagnosis based on Transfer Deep Learning (TDL) that makes use of Fog computing. This paper details an automated, real-time approach to diagnosing breast cancer using deep learning (DL) and mammography pictures from the Mammographic Image Analysis Society (MIAS) library. To obtain better prediction results, transfer learning (TL) techniques such as GoogleNet, ResNet50, ResNet101, InceptionV3, AlexNet, VGG16, and VGG19 were combined with the well-known DL approach of the convolutional neural network (CNN). The feature reduction technique principal component analysis (PCA) and the classifier support vector machine (SVM) were also applied with these TDLs. Detailed simulations were run to assess seven performance and seven network metrics to prove the viability of the proposed approach. This study on an enormous dataset of mammography images categorized as normal and abnormal, respectively, achieved an accuracy, MCR, precision, sensitivity, specificity, f1-score, and MCC of 99.01%, 0.99%, 98.89%, 99.86%, 95.85%, 99.37%, and 97.02%, outperforming some previous studies based on mammography images. It can be shown from the trials that the inclusion of the Fog computing concepts empowers the system by reducing the load on centralized servers, increasing productivity, and maintaining the security and integrity of patient data. Full article
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