1. Introduction
The procedure for disinfecting cutting tools at meat industry enterprises is a necessary measure aimed at preventing cross-contamination of meat raw materials with spoilage microorganisms, as well as pathogenic microorganisms [
1]. Of paramount importance is the observance of sanitary and hygienic measures at the stage of slaughter and primary processing of animals. It is known that the gastrointestinal tract and the skin of slaughtered animals are sources of pathogenic microorganisms, such as
Escherichia coli and
Salmonella typhimurium, which pose a potential threat to human health [
2,
3,
4,
5]. Knives that come into contact with animal hide are known to have much higher levels of
Salmonella typhimurium when compared to knives used in other operations for butchering beef carcasses [
6]. With insufficient sanitary and hygienic treatment of instruments, microorganisms can attach to their surface and form stable biofilms [
7], representing a serious problem for the meat industry. Much attention is paid to the study of biofilm formation by such pathogens as
L.monocytogenes,
Staphylococcus aureus, and
Salmonella typhimurium [
8,
9,
10]. Timely preventive measures aimed at cleaning and disinfecting working tools, in particular knives, are a key factor in determining the safety of meat and meat products.
Among the existing methods of sterilization, the method of immersing knives in a container with hot water (sterilizer) is the most widely used in the meat industry [
11]. As a rule, in large enterprises, the “two knives” rule is applied, where one knife is used by the operator and the other is in the sterilizer. According to the requirements of EU regulation 853/2004, the water temperature must be at least 82 °C without any indication of exposure time [
12]. However, in some studies it was noted that a short-term exposure to a temperature of 82 °C for 1–5 s did not have the proper effect on reducing the number of microbial populations on the surface of knives [
13,
14,
15].
Along with hot water sterilization, alternative procedures with optimized time and temperature parameters can be used if their effectiveness has been proven [
11,
14]. It is known that the result of sterilization strongly depends on the amount of protein and fat on the surfaces of knives [
16]. In this regard, in order to achieve the optimal disinfection of contaminated surfaces, it is necessary to carry out cleaning before sterilization, which consists of the mechanical removal of contaminants using warm running water with a temperature of 20–40 °C [
14]. Thus, sterilization of pre-cleaned knives contributed to the complete elimination of microbial contamination on stainless steel plates in 1 s. At the same time, the microbiological indicators of surfaces with a high degree of protein and fat contamination, after immersion in hot water for 10 s, were not satisfactory [
16].
The main disadvantages of sterilizing knives with hot water are increased wear of the cutting blades, high energy consumption and condensation of water vapor on the cold surfaces of structures and equipment in work areas. In turn, wetting surfaces due to steam condensation increases microbiological risks in enterprises that seek to reduce the air temperature in industrial premises. It is known that high humidity at relatively low temperatures promotes the survival of microorganisms and the formation of biofilms by them on various surfaces, including metal ones.
In this regard, in the meat industry, there is interest in various non-thermal methods of knife disinfection, for example, using chemical and physical factors of influence [
17], as well as their combined use. Several papers have been published to determine the effect of disinfectants on the inhibition of various pathogens. For example, the effectiveness of various concentrations of biguanide and peracetic acid against
E. coli on the surface of meat deboning knives was evaluated [
18]. Other authors have studied various combinations of time and temperature of disinfection in combination with chemical (lactic acid) and physical (heat, ultrasound) factors [
19]. Also, as an alternative non-thermal method of knife disinfection, the use of ultraviolet radiation (UV) in relation to the inhibition of
E. coli and
S. aureus was proposed, the effectiveness of which depended on the presence of surface contaminants such as blood or fat [
20]. The use of electrolysis-activated water (EW) has been proposed, which has shown effective antimicrobial activity against a wide range of microorganisms, including pathogens such as
Salmonella typhimurium,
E. coli and
Yersinia [
21,
22]. It has been noted that EW contributes to the inhibition of the most common types of viruses, bacteria, fungi, and spores in a short period of time within 5–20 s [
23]. EW treatment is considered a simple, effective and safe disinfection method that serves as a good alternative to other more widely used disinfectants [
23,
24]. The effectiveness of EW has been evaluated on various surfaces, including stainless steel [
25]. The authors reported that the disinfection of knives used for slaughtering animals can be achieved by a combination of treatment with alkaline (5 min) and slightly acidic water (10 min) and with sonication. This combination also makes it possible to remove all organic residues without changing the structure of the knife blades [
17]. The disadvantage of the EW method is the need to use rather bulky electrolyzers, as well as vessels for storing activated water. At the same time, there are commercially successful solutions on the market [
25].
In general, according to our survey of enterprises, the “ideal sterilizer” should meet the following conditions:
- –
be economical, both in terms of the amount of electricity consumed and the amount of water used;
- –
the time for the sterilization cycle (excluding the time of loading the instrument) should be no more than one minute;
- –
the reagents used must be commercially available, of low cost, chemically safe and harmless in the conditions of meat production;
- –
the temperature of the sterilizing agent used should not exceed the ambient temperature in the working room without the use of special cooling devices.
In this regard, we have tried to create a knife sterilizer with characteristics close to the “ideal sterilizer”. We used a compact reactor that treats an aqueous solution with a glow discharge plasma. The processing time is from 1 min. The power consumption of the reactor in stationary mode is up to 150 Wh. Water and any dissociating salt are required as chemical reagents. The temperature rise of the sterilizing agent used is about 1.1 ± 0.2 °C/min/L.
4. Results and Discussion
The effect of glow discharge plasma on the physicochemical parameters of aqueous solutions is presented in
Table 1. A change in the physicochemical parameters of water occurred within 40–50 min of treatment. With further processing, the rate of change in the parameters decreased significantly or, as in the case of hydrogen peroxide, ceased to change, reaching a stationary value of the order of 10
−2 M (
Figure 4). At the same time, free chlorine was intensively farmed only for 10 min. At a long processing times, the concentration of free chlorine became stationary.
During the glow discharge treatment, the electrical conductivity of the solution increased almost linearly. The rate of increase in the specific electrical conductivity of the solution was 400–450 μS/cm/min. At the same time, the concentration of molecular oxygen dissolved in water tended to decrease. In addition, the pH of the solution changed during the activation process. During the first 10 min of treatment, the pH increased by 0.5–0.7 units. For 20 min of treatment, the pH value increased by almost one. With further activation for 40 min, the pH value changed by only 1.5 units. Similar changes were observed in the values of the redox potential. During the first 10 min of treatment, the potential increased by almost 200 mV. In post-processing, it was observed that the increase was much slower. Upon activation, nitrate anions accumulated in aqueous solutions. It is shown that the increase in the concentration of nitrate anions linearly depends on the treatment time. It should be noted that, unlike other studied parameters, the concentration of nitrate anions continued to increase after 50 min of exposure and even after 2 h. No nitrate generation was observed during the experiments in an atmosphere of inert argon gas. Hydrogen peroxide was formed in the medium with NaCl two times less intensively than in the medium with sodium sulfate. In this case, the formation of free chlorine was observed in a medium with sodium chloride.
It should be noted that the concentration of sodium chloride has a significant effect on the generation of hydrogen peroxide and free chlorine (
Figure 5). It is shown that with an increase in the concentration of sodium chloride, the generation of hydrogen peroxide increased non-linearly. With an increase in the concentration of sodium chloride, the rate of formation of hydrogen peroxide decreased. Conversely, the free chlorine concentration increased linearly with increasing sodium chloride concentration. Interestingly, the concentration of hydrogen peroxide, in contrast to the concentration of free chlorine, decreased by half in more than one week. On the basis of the obtained results, activated solutions containing the maximum amount of active substances were used in further studies (treatment time 10 min).
The process of decomposition of water vapor in the plasma–chemical reactor 2, operating in the mode of high-frequency glow discharge, apparently occurred as follows. Energy from an electron gas with a temperature of about 1–5 eV is transferred to water molecules through two alternative channels. As a result of both reactions, atomic hydrogen, hydroxyl radical, hydrogen peroxide and other ROS should be formed. Hydrogen peroxide is the only stable ROS molecule. As shown in
Figure 4, hydrogen peroxide is capable of accumulating in the reactor.
In the electrolyte part of the reactor 3 at the anode, the process of plasma electrolysis of the NaCl solution with the release of chlorine atoms is likely. Probably, plasma electrolysis of water also occurs with the release of molecular oxygen and molecular hydrogen. This should result in the formation of sodium hypochlorite NaOCl [
33]. The latter is due to the fact that, as shown by the measurements, the overvoltage at the anode has a value of more than 1.5 V. In this case, the current density at the anode was chosen such that the chlorine evolution potentials are slightly less than for oxygen. The change in the current density at the anode was carried out by choosing its area, and in our case it was about 1000 A/m
2. Sodium hypochlorite in aqueous solutions is largely dissonant with the formation of ClO
− ions, which are capable of further anodic oxidation with the formation of the chlorate ion ClO
3− and further of the formation of the perchlorate ion ClO4
−. In addition, hypochloride must interact with hydrogen peroxide [
34]: H
2O
2 + 4NaOCl → 2NaCl + 2NaOH + Cl
2 +
1O
2. As a result of the reaction, molecular chlorine and oxygen in the singlet state (
1O
2) are formed, and the concentration of hydrogen peroxide in the electrolyte decreases. This explains the different rates of hydrogen peroxide generation in an aqueous solution of sulfate and sodium chloride (
Figure 4).
The effect of plasma–activated aqueous solutions (PAW) on planktonic (free-floating) cells of bacteria
Staphylococcus aureus,
Salmonella typhimurium,
Pseudomonas gessardii and
L. monocytogenes was studied. To do this, a bacterial culture (10
7 CFU/mL) in a volume of 100 μL was introduced into freshly prepared and prepared in advance (several days) “plasma water” in a volume of 1 mL. The exposure time was 1 and 10 min. After exposure, the suspension was titrated and sown on a solid nutrient medium to determine CFU/mL. Sterile distilled water served as the control of the experiment. The results are presented in
Table 2.
Experiments have shown that freshly prepared PAW exhibits high antibacterial activity. The number of planktonic cells of pathogenic microorganisms decreased by six orders of magnitude, when compared with the control, which indicates effective sterilization. At the same time, PAW prepared a day before the experiment practically did not show its antibacterial properties. It is important that for complete sterilization of the surface it is not necessary to treat the aqueous solution for 10 min. When the treatment time of the aqueous solution is 1 min, complete sterilization was also observed. At the same time, the solution became inactive for less than 24 h, but it remains unclear as to how long PAW activity persists. It should be noted that other methods for controlling the number of microorganisms are described in the literature [
35,
36].
To study the time during which PAW remains active, bacterial cultures of the genera
Pseudomonas gessardii and
Staphylococcus aureus were prepared. Microorganisms were grown in liquid LB nutrient medium in a thermostat at 37 °C for 18 h. Further, by the method of tenfold titrations, bacterial broth cultures were prepared in a titer of 10
7 CFU/mL. Freshly prepared “plasma water” was poured into sterile tubes of 1 mL. Then, at different time intervals from 5 min to 18 h, bacterial cultures were introduced into the tubes with PAW and incubated for 1 h. 1 mL of saline was added to the control tube instead of PAW. Further, the suspensions from the test tubes were sown on solid nutrient media to determine the number of live bacteria per unit volume of the suspension (CFU/mL). The results obtained are presented in
Table 3. The results obtained show that the antimicrobial properties of the plasma-treated aqueous solutions were maintained for 2 h.
Thus, the duration of storage of plasma-activated aqueous solutions has been established. This raises the question of whether PAW can be diluted with untreated water. Will such diluted water retain its antibacterial properties? To clarify the answer to this question, freshly prepared PAW was diluted in sterile saline (NaCl 0.9%) by 3, 9 and 27 times. The resulting suspensions were transferred into sterile 1 mL test tubes. Next, bacterial cultures were added to each tube. In control samples, sterile saline was added to the bacterial culture. After 1 h of inoculation, the microorganisms were sown on dense nutrient media to determine the number of living cells per unit volume of the suspension. The results obtained are presented in
Table 4. The results obtained show that plasma water has pronounced antimicrobial properties and these properties are fully preserved after a threefold dilution. When diluted nine or more times, the level of antimicrobial properties significantly reduced.
It is known that a large number of microorganisms enter the production environment in the process of slaughter, primary processing of animals and meat processing. As a result, air, floors, equipment and tools, as well as working personnel become sources of pollution. Bacterial biofilms can develop on surfaces. At the same time, microbial contamination of one steel knife can reach up to 107 CFU. It is known that bacterial biofilms do not develop equally successfully on different types of surfaces. We assumed that the development of bacterial films on new and old knives can occur in different ways. To test this assumption, part of the steel plates from the knife steel underwent electrochemical treatment that simulates the aging and wear of steel. Next, bacterial biofilms were grown on “new” and “aged” steel plates for 24 h. Before microscopy, the plates were washed three times with sterile distilled water, excess moisture was removed with lint-free paper, and stained with SYTO 9 fluorescent dye. The degree of biofilm formation was assessed using fluorescent microscopy. The results are presented in
Figure 6. It has been shown that microorganisms form a confluent biofilm on the surface of steel plates during the day. At the same time, the formation of biofilms on new and aged steel plates did not differ significantly. In this regard, in order to exclude additional labor costs, only new steel plates were used in further studies.
To study the effect of PAW on mono- and polyspecies biofilms of food pathogens,
Staphylococcus aureus,
Salmonella typhimurium,
Pseudomonas gessardii and
L. monocytogenes were grown on steel plates for 48 h. The biofilms obtained on the plates were immersed in freshly prepared PAW for 1 min. Control samples were immersed in sterile water. Next, the plates were placed in test tubes with saline and vigorously shaken for 30 min. The resulting suspension was titrated and sown on a solid nutrient medium to determine CFU. The results of the conducted studies are shown in
Table 5.
Research results have shown that freshly prepared PAW has pronounced antimicrobial and antibiofilm properties. At the same time, its antimicrobial effect is the same not only for Gram-positive and Gram-negative bacteria, but also for mono- and multi-species biofilms. PAW prepared in 24 h does not have significant antimicrobial properties against mono- and multi-species biofilms.
To obtain PAW using glow discharge plasma, the designed reactor has an active electrode 3; this electrode can be made of various metals. The dependence of the antibacterial properties of PAW on the electrode material was studied. For these studies, we used stainless steel, platinum (Pt) and silver (Ag) metal electrodes. The design of the experiments was similar to that described above. The antimicrobial effects of PAW have been studied in Listeria monocytogenes biofilms. The research results are shown in
Table 6. It has been established that the antibacterial properties of plasma-activated aqueous solutions do not largely depend on the chemical composition of the material used to manufacture the active electrode. It was shown that at the exposure time of 1 min to plasma-activated aqueous solutions on biofilms, the sterilization of samples was observed.