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Article

One-Pot Synthesis of Rubber Seed Shell-Derived N-Doped Ultramicroporous Carbons for Efficient CO2 Adsorption

by
Xiaoxia Zhang
1,
Meng Rong
2,
Hui Cao
1,* and
Tianwei Tan
1,*
1
Beijing Key Laboratory of Bioprocess, College of Life Science and Technology, Beijing University of Chemical Technology, Beijing 100029, China
2
CAS Key Laboratory of Green Process and Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China
*
Authors to whom correspondence should be addressed.
Nanomaterials 2022, 12(11), 1889; https://doi.org/10.3390/nano12111889
Submission received: 28 April 2022 / Revised: 26 May 2022 / Accepted: 27 May 2022 / Published: 31 May 2022
(This article belongs to the Topic Materials and Catalysts for Pollutants and CO2 Capture and Transformation)
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Abstract

:
In this work, a series of novel rubber seed shell-derived N-doped ultramicroporous carbons (NPCs) were prepared by one-step high-temperature activation (500–1000 °C), using melamine as the nitrogen source and KOH as the activator. The effects of the melamine dosage and the activation temperatures on the surface chemical properties (doped N contents and N species), textural properties (surface area, pore structure, and microporosity), CO2 adsorption capacities, and CO2/N2 selectivity were thoroughly investigated and characterized. These as-prepared NPCs demonstrate controllable BET surface areas (398–2163 m2/g), ultramicroporosity, and doped nitrogen contents (0.82–7.52 wt%). It was found that the ultramicroporosity and the doped nitrogens significantly affected the CO2 adsorption and the separation performance at low pressure. Among the NPCs, highly microporous NPC-600-4 demonstrates the largest CO2 adsorption capacity of 5.81 mmol/g (273 K, 1.0 bar) and 3.82 mmol/g (298 K, 1.0 bar), as well as a high CO2/N2 selectivity of 36.6, surpassing a lot of reported biomass-based porous carbons. In addition, NPC-600-4 also shows excellent thermal stability and recycle performance, indicating the competitive application potential in practical CO2 capture. This work also presents a facile one-pot synthesis method to prepare high-performance biomass-based NPCs.

Graphical Abstract

1. Introduction

With the rapid development of global industrialization and frequent human activity, excessive CO2 has been emitted into the atmosphere, causing the ever-increasing atmospheric CO2 concentration and triggering worsening global warming, the melting of polar ice, the rise of the sea level, and serious natural disasters [1,2,3,4]. Thus, carbon capture and sequestration (CCS) have been proposed and regarded as an effective tool to mitigate global CO2 emissions. Currently, the mainstream CO2 capture technologies mainly include chemical amine absorption, membrane separation, and adsorption [5,6]. Among these technologies, adsorption via solid porous adsorbents has become a promising solution and a research hotspot due to the merits of a reduced regeneration energy penalty, the freedom from corrosion, the easy operation, and the low cost.
So far, various solid CO2 adsorbents have been designed and exploited, such as metal organic frameworks MOFs [7], zeolites [8], mesoporous silica [9], covalent organic framework COFs [10], porous organic polymers POPs [11], and N-doped porous carbons NPCs [12]. Remarkably, N-doped porous carbons stand out due to their low-cost preparation, high specific surface area, excellent thermal and chemical properties, designable pore structure, and easy surface functionalization [13].
Typically, N-doped porous carbons are obtained from a two-step chemical activation process: the carbonization of precursors and further chemical activation in the presence of activators (KOH, K2CO3, KHCO3, NaOH, and ZnCl2) and nitrogen sources (NH3, melamine, and urea) [13]. During high-temperature pyrolysis, the activators will decompose into corrosive intermediates to etch the carbon framework and generate abundant micropores and mesopores [14]. In addition, N function groups can be directly converted to different N species (amine, pyrrole N, pyridine/pyridone N, quaternary nitrogen, and pyridine-N-oxide) and incorporated into the carbon skeleton [15]. These polar N sites on the walls of pores can improve Lewis acid–base interaction between CO2 molecules and carbons, consequently enhancing CO2 adsorption and selectivity [16].
Up to now, a variety of precursors have been adopted, such as coal, petroleum pitch, polymer, MOFs, and biomass [13]. Of these, biomass resources are green, renewable, and widely available all over the world. Hence, sustainable biomass resources have been widely utilized to prepare N-doped CO2 adsorbents in recent decades, including rice husk [12], hazelnut shell [17], water caltrop [18], lotus stalks [19], vine shoots [20], tobacco stems [21], etc. These reported biomass-based NPCs have demonstrated high surface areas and large CO2 adsorption capacities (up to 7.42 mmol/g, 273 K/ 1.0 bar) [22], whereas the corresponding CO2/N2 selectivities are less than 20 [17,23,24]. Notably, the CO2 concentration in post-combustion flue gas is relatively low (10–15%, 1 bar) [25]; high CO2 selectivity is crucial for practical carbon capture application. The CO2 adsorption selectivity of those reported NPCs needs to be further improved for superior CO2 capture from dilute gas mixtures.
On the other hand, the common two-step carbonization-activation process is time-consuming and energy-intensive, resulting in very high costs. Recently, the one-pot synthesis of N-doped porous carbons was proposed and received great attention [24]. The carbon precursor, activator, and nitrogen source are fully mixed and activated to produce excellent NPCs at high temperatures. From the point of view of practical large-scale CO2 capture application, facile preparation methods to prepare high-performance NPCs are essential. Previous studies have also revealed that ultramicropore (<0.7 nm) and polar heteroatom sites are key to improving CO2 affinity over other gases (N2, CH4) [13]. The activation temperature, activator, and activation process can significantly affect the microporosity and N doping of the resultant NPCs and consequently determine the CO2 adsorption performance [26]. However, for one-step direct activation to prepare NPCs, relevant studies on the relationships between activation conditions and porosity and CO2 adsorption performance are still limited in the literature.
Rubber crops are traditional, economical agriculture plants in China and Asian countries. In 2016, the estimated rubber seed outputs of China and some Asian countries (Indonesia, Thailand, Malaysia, Vietnam, India, and the Philippines) reach over 2.45 million tons/year [27]. Rubber seed consists of 65% kernel and 35% shell; rubber seed shell (RSS) is a primary byproduct of rubber seed and is regarded as agriculture waste [27]. RSS is a good carbon precursor, and there is growing interest in converting RSS into functional porous carbons. In fact, there are some previous reports available in the literature concerning the preparation of porous carbons from rubber seed shell via physical activation and chemical activation [28,29,30,31,32]. However, to the best of our knowledge, there are still no reports on the preparation of N-doped RSS-derived porous carbons for CO2 adsorption. In addition, the surface areas, porosity, and CO2 adsorption performance of these reported RSS-based PCs are very limited and need to be significantly improved and studied [29].
Herein, a series of novel N-doped ultramicroporous carbons were prepared via one-pot activation at high temperatures, using rubber seed shell as a precursor, KOH as the activator, and melamine as the nitrogen source. The effects of the nitrogen source dosage and activation temperature (500–1000 °C) on the surface chemical properties, textural properties (surface area, pore structure, pore volume), and CO2 adsorption/separation performances were systematically investigated using various characterizations. This study expects to obtain high-performance RSS-based NPCs and to elucidate the relationships between CO2 adsorption capacity/selectivity, pore structures, and pore surface chemistry.

2. Experimental

2.1. Materials and Pretreatment

Rubber seed shell was obtained from Huakun Biotechnology Co., Ltd. (Xishuangbanna, China). The fresh rubber seed shell was washed and then dried in an oven at 80 °C until the water content was less than 3 wt%. The dried rubber seed shell was pulverized with a pulverizer and passed through a 60-mesh sieve to obtain a raw material of rubber seed shell powder, which was used for later use. Melamine (99%), potassium hydroxide (KOH, AR), and hydrogen chloride (HCl, AR) were purchased from Beijing Chemical Works (Beijing, China). Other solvents and reagents were used as received.

2.2. Preparation of RSS-Derived NPCs

The pretreated powdered RSS was chemically activated using a mixture of KOH and melamine at high temperatures. The influence of nitrogen source addition was investigated first. The RSS (3.0 g) was thoroughly mixed with KOH (6.0 g) and a varied dosage of melamine powder (melamine/RSS weight ratio = 0.2, 0.4, 0.6, 0.8, 1) in a mortar. Then, the mixture was placed in a porcelain crucible and subjected to a high temperature at 700 °C (5 °C/min) in a tube furnace under nitrogen flow (50 mL/min) and held at the desired temperature for 60 min. Additionally, the obtained products were denoted as NPC-700-x (x = 1~5). After the carbonization was completed, the tube furnace was cooled to room temperature naturally. The obtained carbonized samples were soaked in hydrochloric acid aqueous solution (1 mol/L) for 6 h to remove excessive inorganic salt residue, filtered, and washed repeatedly with deionized water until the pH was neutral. The products were further dried in an oven at 80 °C for 12 h under high vacuum. In addition, the effect of the activation temperatures (500 °C, 600 °C, 800 °C, 900 °C, 1000 °C) was also investigated at the optimized melamine addition (NPC-700-4), and the obtained products were denoted as NPC-y-4 (y = 500~1000).

2.3. Instrumentation

Fourier transform infrared spectra (FT-IR, Transmission mode, 400–4000 cm−1) of the NPCs were measured on a Thermo Nicolet 8700 (Thermo Fisher, Waltham, MA, USA) by compressing the mixture of samples and KBr into a disk. Additionally, the mass ratio of a sample to KBr was controlled to be 1: 100. Powder X-ray diffraction patterns (PXRD) of NPCs were recorded on a UItima IV diffractometer (Rigaku Corporation, Matsubara-cho. Akishima-shi, Tokyo, Japan) with Cu Kα at 40 kV and 30 mA. Field emission scanning electron microscope (FE-SEM) of the samples was observed on a ZEISS Gemini 300 (Carl Zeiss Microscopy GmbH, Oberkochen, Germany) operated at 10 kV. CHNS elemental analysis was determined by Vario EL cube (Elementar Analysensysteme GmbH, Langenselbold, Germany). X-ray photoelectron spectroscopy (XPS) of the samples was measured on an ESCALAB 250Xi spectrometer (Thermo Fisher, Waltham, MA, USA). The 77 K N2 adsorption and adsorption isotherms were measured using an Autosorb-iq gas sorption analyzer (Quantachrom, Boynton Beach Station, FL, USA). All the samples were degassed at 120 °C for 12 h under high vacuum prior to the gas adsorption measurement. The specific surface area, pore size and micropore volume, and pore volume of NPCs were calculated from the obtained 77 K N2 adsorption isotherms via different models and conditions.

2.4. Gas Adsorption Tests

The static adsorption and desorption isotherms of N2 and CO2 were measured by using an Autosorb-iq gas sorption analyzer. The CO2 (99.999%) and N2 (99.999%) gases were utilized for the adsorption and desorption measurements. The adsorption and desorption isotherms at 273 K were measured in an ice-water bath, and isotherms at 298 K were measured in a circulating water bath.

3. Results and Discussion

3.1. Chemical Structures and Morphology

The rubber seed shell was converted to black carbon via one-step activation at a high temperature (500–1000 °C) for 1 h (displayed in Scheme 1). The chemical compositions and surface chemical properties of the NPCs were investigated by FTIR, elemental analysis and XPS. Figure 1 displays the FTIR spectra of NPC-700-x and NPC-y-4. For all the NPC-700-x and NPC-y-4 (y ≥ 700 °C) samples, their FTIR spectra are similar. The absorption band at 1180 cm−1 can be attributed to the stretching vibration of C-N [33]. The bands at 3430 cm−1 and 1634 cm−1 can be associated with both the stretching vibration and the bending vibration of -OH (hydroxyl, carboxyl) and -NHx (amino group, amide) [33,34,35]. It should be noted that NPC-500-4 and NPC-600-4 demonstrate obviously different absorption peaks at 1395 cm−1 and 809 cm−1. The band at 809 cm−1 is a characteristic out-of-plane ring bending of the triazine ring [36]. Additionally, the sharp absorption peak at 1395 cm−1 should be related to the stretching vibration of the melem unit [37,38]. It can be reasonably inferred that melamine gradually decomposes into NH3, melem, and graphite-like carbon nitrides. These NH2-containing intermediates will further react with KOH-related intermediates, carboxyl, hydroxyl, or carbonyl of the RSS precursor. At a lower activation temperature (500, 600 °C), these NH2-containing groups may be well incorporated in the carbon skeleton. However, these NH2-containing groups will convert to other N-containing groups such as pyridine, pyrrole, and graphitic N under very high activation temperature (>700 °C) [39]. In addition, this is also supported by the gradually weakened absorption band at 1395 cm−1 with the activation temperature increase.
The obtained XPS spectra of NPC-700-x and NPC-y-4 are shown in Figure S1 and Figure 2a. It is easily observed that the N1s XPS signal increases with the increasing melamine addition and drops with the increasing activation temperature. Combing the above FTIR spectra analysis of the NPCs, it can be concluded that the doped N content and the N species in the NPCs should be different. Additionally, it is also confirmed by the elemental analysis data and the XPS-derived elemental analysis data (Table 1). From the data shown in Table 1, the C and N contents obtained from the two methods are basically consistent. After high-temperature N-doped activation, the C and N contents of the NPCs were significantly increased, and the O content was greatly reduced. As expected, the doped N contents in the NPC-700-x samples increased with the enhancing melamine addition and the maximum value reached 7.52 wt%. However, the doped N content data of the NPC-y-4 samples show that the activation temperature gradually improved the doped N contents in the range of 500~700 °C (Figure 2a). As the activation temperatures increased to 1000 °C, the doped N contents sharply decreased to 0.82 wt%, suggesting that high activation temperatures will cause the loss of nitrogens during the pyrolysis [15].
To figure out the N species of the as-prepared N-doped carbons, the N1s XPS spectra are analyzed and shown in Figure 2b–e, Figures S1 and S2b–f. The N1s spectra of four peaks at 398.4, 400.2, 400.6, and 402.8 eV were attributed to pyridine/triazine nitrogen (N-6), pyrrole nitrogen (N-5), amine (-NHx), and graphitic nitrogen (N-Q), respectively [13,15,39]. All the NPC-700-x samples show similar N1s spectra and N species. As can be observed from Figure 2f, the N species vary significantly among the NPC-y-4. With the increasing activation temperature (500–700 °C), amine decreased and pyrrolic-N and graphitic-N increased. As the activation temperature reached over 800 °C, the amine species disappeared, and the pyrrolic-N and pyridine/triazine nitrogen obviously decreased. The different doped N contents and N species should play an important role in determining the CO2 adsorption and selectivity. The C1s XPS spectra of NPC-700-x and NPC-y-4 are displayed in Figure S3 and Figure 3. All the samples show similar C species, the C1s spectra of three peaks at 284.8, 286.1, and 289.9 eV can be relative to C-C/C=C, C=N/C-N/C-O and O=C-O, respectively [40,41]. This means that some -COOH and -OH can be preserved in the resultant NPCs.
Figure 4 shows the SEM morphology and structures of NPC-700-x and NPC-y-4. All the NPCs samples demonstrate an irregular shape with some obvious pores/cavities on the surface, confirming the pore-forming ability of KOH chemical activation [14]. The X-ray diffraction patterns of NPC-700-x and NPC-y-4 are displayed in Figure 5. All the NPC-700-x and NPC-y-4 samples demonstrate two weak broad diffraction peaks near 23° and 43°, corresponding to the (002) and (100) plane, respectively [34]. These weak peaks indicate the amorphous structures of the NPCs. Additionally, the increased intensities of peak (100) at 43° imply the presence of graphitized carbon and a higher degree of graphitization with the increasing activation temperature [42].
Figure 6 and Figure S4 display the Raman spectra of NPC-700-x and NPC-y-4. Two characteristic peaks at around 1596 cm−1 (G band) and 1320 cm−1 (D band) are associated with the E2g model of the graphite layer and the vibrations of carbons with dangling bonds, respectively [42]. The intensity ratio of the D band and G band (ID/IG) is indicative of the defects and disorder degree of the carbon materials. The ID/IG values of NPC-700-x and NPC-y-4 exceed or reach 1.0 (Table S1), suggesting the amorphous carbon structure with a high content of lattice edges or defects [43]. Additionally, the ID/IG ratios of NPC-y-4 decrease with the activation temperature (from 1.23 to 0.97), showing that a higher activation temperature can promote the degree of graphitization of the NPCs.

3.2. Textural Properties

The textural properties of the NPCs and RSS were investigated by 77 K N2 analysis (Figure 7 and Figure S5), and the derived specific surface areas, pore volumes, and porosity data were summarized in Table 2. The RSS shows the characteristic type-IV adsorption isotherms [44,45], indicating its mesoporous structure. The BET specific surface area (SBET) and total pore volume (Vtotal) of RSS are only 40 m2/g and 0.049 cm3/g. As shown in Figure 7a,c, all the NPC-700-x and NPC-y-4 samples demonstrate a steep N2 uptake increase at a very low relative pressure region (P/P0 < 0.01), which is indicative of the abundant micropores in these resultant N-doped carbons [44,45]. In addition, the gradual N2 uptake increase at the higher relative pressure region suggests the presence of some mesopores. Furthermore, the pore size distribution curves (Figure 7b,d) show that the as-obtained NPCs possess a large number of ultramicropores (<0.7 nm), implying that NPCs are promising for the adsorption of CO2 with a molecular kinetic diameter of 0.33 nm [11,25,46].
As can be seen from Figure 7a and Table 2, the increase in the melamine dosage can greatly improve the porosity of NPC-700-x. Among the NPC-700-x samples, NPC-700-4 possesses the largest SBET (1190 m2/g), Smicro (1010 m2/g), Vmicro (0.411 cm3/g), Vultramicro (0.21 cm3/g), and micropore volume ratio Vmicro/Vtotal (0.682). These apparent sharp increases in porosity are attributed to the introduction of melamine during pyrolysis (Figure 4a–e) [47,48]. In addition, the trend of increasing porosity is basically consistent with the order of the doped nitrogen content. However, the porosity of NPC-700-5 decreases at a higher melamine addition. Thus, the optimum mass ratio of RSS, KOH, and melamine is 1:2:0.8.
On the other hand, activation temperature also plays an important role in tuning the porosity and chemical properties of NPC-y-4. As the activation temperatures increase, the Smicro, Vmicro, micropore volume ratio Vmicro/Vtotal, and doped N content increase continuously. This is because the increased high temperatures favor KOH in etching the carbon skeletons to generate a porous network [14]. NPC-800-4 has the highest SBET (2163 m2/g), Smicro (1209 m2/g), Vmicro (0.544 cm3/g), and Vtotal (1.323 cm3/g), far surpassing all previously reported RSS-based PCs [28,29,30,31,32,49]. However, as the activation temperatures surpass 800 °C, the adsorption isotherms show an obvious hysteresis loop, suggesting the formation of mesoporous pore structures. Notably, the doped nitrogen content and the ultramicropore volumes drastically decrease due to the higher activation temperature.

3.3. CO2 Adsorption and Selectivity

Motivated by both the high microporosity and the doped nitrogen content, the CO2 adsorption performance of the RSS-derived NPCs were investigated at 273 K and 298 K, respectively. Additionally, the corresponding CO2 adsorption–desorption isotherms at both temperatures are displayed in Figure 8. All the NPCs samples demonstrate a continuous increase in CO2 uptakes with the increasing pressure and have not yet reached saturation, suggesting that larger CO2 uptakes can be achieved at higher pressures [17,50]. Additionally, these completely reversible adsorption and desorption isotherms also confirm that the CO2 adsorption of the NPCs is physisorption in nature. Additionally, this is also evidenced by the obviously decreased CO2 uptakes at a higher temperature of 298 K (Figure 8b,d). Among the NPC-700-x, NPC-700-4 has the highest CO2 uptake of 4.45 mmol/g (273 K, 1.0 bar, Table 3), which is due to its large microporosity and high doped N content. The abundant polar N sites (amine, pyrrole N, and pyridine N) on the wall of micropores can strongly enhance the interaction between CO2 and the NPCs through quadrupole–dipole interaction. Interestingly, the CO2 adsorption performance of NPC-700-3 surpasses NPC-700-5. The doped N content, SBET, Smicro, and Vmicro values of NPC-700-5 are even slightly higher than those of NPC-700-3, which should be attributed to its higher ultramicropore volume (Table 2). Additionally, the ultramicropores (<0.7 nm) are conducive to a greatly improved CO2 adsorption capacity and selectivity at low partial pressure [11,25].
NPC-600-4 shows much higher CO2 uptakes than other NPC-y-4 and NPC-700-x; the maximum CO2 uptakes can reach 5.81 mmol/g and 3.82 mmol/g at 1.0 bar, 273 K and 298 K (Table 3), respectively. This is mainly due to its simultaneous high doped nitrogen content (6.60 wt%), second largest Smicro (1144 m2/g), the largest Vmicro (0.452 cm3/g), and the micropore volume ratio. In particular, the CO2 uptakes of NPC-600-4 can reach 2.29 mmol/g and 1.23 mmol/g at 0.15 bar, which is a typical CO2 partial pressure of flue gas. These values surpass some typical solid sorbents under identical measurement conditions, such as MOFs [7], covalent organic framework [10], zeolites [8] and N-rich porous organic polymer [51]. Interestingly, NPC-500-4 has the second largest CO2 uptake at low pressure (P < 0.4 bar, 273 K and P < 1 bar, 298 K), which is due to its higher amine content and large ultramicropore volume. The amine group and ultramicropores can significantly improve the CO2 adsorption capacity via molecular sieving and quadrupole–dipole interaction.
To further understand the interaction between the CO2 molecules and the NPCs, the isosteric heat of adsorption (Qst) was calculated from the obtained adsorption isotherms (273 K, 298 K) in terms of the Clausius–Clapeyron equation [52]:
ln P = Q st RT + C
where P is the pressure, Qst (kJ/mol) is the isosteric heat of adsorption, R is the gas constant, T (K) is the temperature, and C is the equation constant. The dependencies of the Qst and CO2 adsorption capacity are shown in Figure 9. For each sample, the Qst values greatly decrease with the CO2 uptake, suggesting that the interaction between the CO2 molecules and the porous N-doped carbon surface is much stronger than that between the CO2 molecules [50,51]. Moreover, the ranking order of the Qst values is basically consistent with the order of the CO2 uptakes. It can be observed that the Qst values of NPC-700-x, NPC-500-4, and NPC-600-4 surpass 40 kJ/mol, implying that the interaction intensity is much stronger. This is mainly attributed to the higher basicity resulting from these basic N species, which can provide lone-pair electrons of N atoms. These polar N sites can promote CO2 affinity through dipole–quadrupole interaction. Among all the NPCs, NPC-600-4 has the highest Qst values.
The limiting adsorption enthalpies of the NPCs at zero surface coverage (Q0) were also calculated from the CO2 adsorption isotherms at different temperatures, using the Virial equation and the Vant Hoff equation [53]. The plotted Viral curves and the k0, A0 data for NPC-700-x and NPC-y-4 are shown in Figure S6 and Table S2. The calculated Q0 values of NPC-700-x and NPC-y-4 are in the range of 33.9–36.4 kJ/mol and 21.8–37.4 kJ/mol (Table 3), respectively. The apparent Q0 decrease with the activation temperature increase should be ascribed to the loss of nitrogens at a higher activation temperature. These further evidence the importance of N doping on enhancing the CO2 adsorption of NPCs. Thus, for efficient low-pressure CO2 capture, a moderate activation temperature (<700 °C) should be adopted.
In order to evaluate the practical separation property of the NPCs, the adsorption isotherms of N2 at 298 K were measured and compared with those of CO2 in Figure S7 and Figure 10. It can be seen that the CO2 uptakes of all the NPCs samples are considerably larger than the N2 in the whole measured pressure range, indicating the high CO2/N2 adsorption selectivity. The ideal solution adsorption solution (IAST) was adopted to calculate the CO2/N2 adsorption selectivity from the simulated flue (15% CO2/85% N2) at 298 K. Figure 11 displays that the IAST CO2/N2 selectivities of the NPCs drop with the pressure increase. At 298 K and 1.0 bar, NPC-500-4 also exhibits a highest CO2/N2 selectivity of 44.6 (Table 3), resulting from its large ultramicropore volume and abundant doped nitrogens (amine, pyrrolic-N, pyridine-N, and graphitic-N). Compared with the N2 molecules, the CO2 molecules have a smaller molecular kinetic diameter and a larger quadrupole moment. These ultramicropores and polar N-containing sites can strongly improve the interaction between the CO2 molecules and the pore surface via the molecular sieving effect and the quadrupole–dipole interaction. NPC-800-4 possesses the largest micropore volume and BET surface area, while the CO2/N2 selectivity is only 10.8. This is mainly due to the low doped N content, confirming that higher polar nitrogen doping is the key factor for improving CO2/N2 selectivity. The CO2/N2 selectivity of NPC-600-4 is high up to 36.6, surpassing a large number of N-doped porous carbons under identical measurement conditions (Table 4) [17,18,54,55,56,57,58,59,60,61,62]. The high CO2/N2 adsorption selectivity and large CO2 uptakes under ambient conditions can be attributed to the ultramicroporosity and abundant doped N species.
In addition to the high CO2 adsorption capacity and the CO2/N2 selectivity, the recycle performance of the adsorbents also matters in practical applications. Figure 12 presents the five consecutive CO2 adsorption–desorption cycles of NPC-600-4 at 273 K. After each adsorption process, the adsorbent is regenerated by high-vacuum desorption, and it is directly used for another adsorption cycle. After five cycles, the CO2 adsorption capacity of NPC-600-4 merely drops, suggesting the excellent recycle performance. Given the superior CO2 adsorption capacity, CO2/N2 selectivity, and good recycle performance, NPC-600-4 is promising in CO2 capture applications.

4. Conclusions

In summary, a series of rubber seed shell-based N-doped porous carbons were prepared by one-pot high-temperature activation. The obtained NPCs demonstrated tunable microporosity and doped nitrogen content by adjusting the nitrogen source dosage and the activation temperature. The BET surface areas and doped nitrogen contents of the NPCs were in the range of 398–2163 m2/g and 0.82–7.52 wt%, respectively. It was found that the ultramicroporosity and polar nitrogens significantly affected the CO2 adsorption performances at low pressure. Among the RSS-based NPCs, highly microporous NPC-600-4 possesses the largest CO2 uptakes of 5.81 mmmol/g (273 K,1.0 bar) and 3.82 mmol/g (298 K, 1.0 bar), as well as the high CO2/N2 selectivity of 36.6, far exceeding a variety of reported biomass-based porous carbons. In addition, NPC-600-4 also shows excellent thermal stability and recycle performance, confirming the competitive application potential in practical CO2 capture.

Supplementary Materials

The following supporting information can be downloaded at https://www.mdpi.com/article/10.3390/nano12111889/s1, Figure S1: N1s XPS spectra of NPC-900-4 and NPC-1000-4, Figure S2: XPS (a) and N1s XPS (b–f) spectra of NPC-700-x, Figure S3: C1s XPS spectra of NPC-700-x, Figure S4: Raman spectra of NPC-700-x, Figure S5: 77 K N2 adsorption–desorption isotherms (a) and pore size distribution (b) of RSS, Figure S6: Virial plots of NPC-700-x and NPC-y-4, Figure S7: CO2 and N2 adsorption isotherms of NPC-700-x and NPC-y-4 at 298 K, Table S1: ID/IG values of NPC-y-4, Table S2: KH, A0, and Q0 values of CO2 adsorption in the NPC-700-x and NPC-y-4.

Author Contributions

X.Z.: methodology, investigation, writing—original draft; M.R.: conceptualization, methodology, resources, writing—original draft, writing—review and editing; H.C.: formal analysis, writing—review and editing, funding acquisition, project administration; T.T.: conceptualization, project administration, funding acquisition, resources, supervision, writing—review and editing. All authors have read and agreed to the published version of the manuscript.

Funding

This work is financially supported by Sinopec Beijing Research Institute of Chemical Industry cooperation project (322733), the National Key Research and Development Program of China (No. 2019YFB1503904), and the National Natural Science Foundation of China (No. 21861132017).

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Not applicable.

Acknowledgments

Supported by Sinopec Beijing Research Institute of Chemical Industry cooperation project, the National Key Research and Development Program of China, and the National Natural Science Foundation of China.

Conflicts of Interest

The authors declare no conflict of interest.

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Nanomaterials 12 01889 sch001 550
Scheme 1. Synthetic illustration of the synthesis of RSS-based NPCs.
Scheme 1. Synthetic illustration of the synthesis of RSS-based NPCs.
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Nanomaterials 12 01889 g001 550
Figure 1. FT-IR spectra of NPC-700-x (a) and NPC-y-4 (b).
Figure 1. FT-IR spectra of NPC-700-x (a) and NPC-y-4 (b).
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Figure 2. XPS (a), N1s XPS (b–e) spectra of NPC-y-4, and the contents of the nitrogen group in NPC-y-4 (f).
Figure 2. XPS (a), N1s XPS (b–e) spectra of NPC-y-4, and the contents of the nitrogen group in NPC-y-4 (f).
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Figure 3. C1s XPS spectra of NPC-500-4 (a), NPC-600-4 (b), NPC-700-4 (c), NPC-800-4 (d), NPC-900-4 (e) and NPC-500-4 (f).
Figure 3. C1s XPS spectra of NPC-500-4 (a), NPC-600-4 (b), NPC-700-4 (c), NPC-800-4 (d), NPC-900-4 (e) and NPC-500-4 (f).
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Figure 4. SEM images of NPC-700-x (a–e) and NPC-y-4 (f–j).
Figure 4. SEM images of NPC-700-x (a–e) and NPC-y-4 (f–j).
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Figure 5. X-ray diffraction patterns of NPC-700-x (a) and NPC-y-4 (b).
Figure 5. X-ray diffraction patterns of NPC-700-x (a) and NPC-y-4 (b).
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Figure 6. Raman spectra of NPC-y-4.
Figure 6. Raman spectra of NPC-y-4.
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Figure 7. 77 K N2 adsorption (filled) and desorption (empty) isotherms (a,c) and pore size distributions (b,d) of NPC-700-x and NPC-y-4.
Figure 7. 77 K N2 adsorption (filled) and desorption (empty) isotherms (a,c) and pore size distributions (b,d) of NPC-700-x and NPC-y-4.
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Figure 8. CO2 adsorption–desorption isotherms at 273 K and 298 K for NPC-700-x (a,b) and NPC-y-4 (c,d).
Figure 8. CO2 adsorption–desorption isotherms at 273 K and 298 K for NPC-700-x (a,b) and NPC-y-4 (c,d).
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Figure 9. Isosteric heat of CO2 adsorption as a function of CO2 uptake for NPC-700-x (a) and NPC-y-4 (b).
Figure 9. Isosteric heat of CO2 adsorption as a function of CO2 uptake for NPC-700-x (a) and NPC-y-4 (b).
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Figure 10. CO2 and N2 adsorption isotherms of NPC-y-4 (a–f) at 298 K.
Figure 10. CO2 and N2 adsorption isotherms of NPC-y-4 (a–f) at 298 K.
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Figure 11. IAST CO2/N2 adsorption selectivity of NPC-700-x (a) and NPC-y-4 (b) at 298 K.
Figure 11. IAST CO2/N2 adsorption selectivity of NPC-700-x (a) and NPC-y-4 (b) at 298 K.
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Figure 12. Five consecutive adsorption–desorption cycles of NPC-600-4 at 273 K.
Figure 12. Five consecutive adsorption–desorption cycles of NPC-600-4 at 273 K.
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Table
Table 1. Elemental analysis data for RSS and NPCs.
Table 1. Elemental analysis data for RSS and NPCs.
SamplesEA (wt%)XPS b (wt%)
CNHO aCNO
RSS51.360.266.2957.91------
NPC-700-177.435.212.8214.5478.596.329.02
NPC-700-276.976.652.7613.6278.37 6.56 8.95
NPC-700-376.087.062.8414.0276.44 6.73 10.33
NPC-700-475.717.361.8715.0675.07 8.54 9.59
NPC-700-574.047.522.6715.7770.03 11.93 10.33
NPC-500-468.725.333.6022.3566.76 5.42 19.99
NPC-600-472.846.604.3916.1770.23 7.28 14.97
NPC-800-484.271.581.1013.0584.22 1.59 9.49
NPC-900-485.991.171.0611.7886.27 1.33 8.21
NPC-1000-487.320.821.6410.2292.29 0.92 4.26
a The element O content was obtained by taking the difference between the total element content and the CHN element content. b The element C, N, and O contents (wt%) were calculated from the obtained XPS elemental atomic data for better comparison with the EA results.
Table
Table 2. Textural parameters deduced from the 77 K N2 isotherms for RSS and NPCs.
Table 2. Textural parameters deduced from the 77 K N2 isotherms for RSS and NPCs.
SamplesSBETa (m2/g)Smicrob (m2/g)Vmicrob (cm3/g)Vultramicroc (cm3/g)Vtotald (cm3/g)Vmicro/Vtotal
RSS400000.0490
NPC-700–1398 114 0.053 0.0430.369 0.144
NPC-700-2823 436 0.187 0.1350.575 0.325
NPC-700-31017 792 0.323 0.1580.555 0.582
NPC-700-41190 10100.411 0.2100.603 0.682
NPC-700-51139 828 0.348 0.1480.674 0.516
NPC-500-47345510.2260.2850.4110.550
NPC-600-4124611440.4520.1790.5650.800
NPC-800-421631209 0.5440.0611.3230.411
NPC-900-421528440.3860.0521.4820.260
NPC-1000-414946800.3010.0711.0370.290
a Specific surface area was calculated using the BET method. b Micropore specific surface area and micropore volume calculated using t-plot method. c Pore volume of ultramicropore (d < 0.7 nm) calculated using QSDFT method. d Total pore volume at p/p0 = 0.995.
Table
Table 3. CO2 adsorption capacities, limiting adsorption enthalpies at zero coverage, and CO2/N2 selectivities of NPC-700-x and NPC-y-4.
Table 3. CO2 adsorption capacities, limiting adsorption enthalpies at zero coverage, and CO2/N2 selectivities of NPC-700-x and NPC-y-4.
SampleCO2 Uptake (mmol/g)Q0 a (kJ/mol)IAST Selectivity b
273 K298 KCO2/N2
NPC-700-12.441.2233.924.6
NPC-700-23.251.6034.126.4
NPC-700-33.851.9034.326.9
NPC-700-44.452.3336.431.1
NPC-700-53.692.6634.228.9
NPC-500-43.491.6736.644.6
NPC-600-45.813.8237.436.6
NPC-800-43.851.9026.110.8
NPC-900-43.211.6325.08.9
NPC-1000-42.801.6621.88.0
a The limiting enthalpy of adsorption at zero coverage (Q0) in kJ/mol. b Selectivity was calculated using the IAST method at a mole ration of 15:85 for CO2/N2.
Table
Table 4. Comparison of CO2 adsorption values and CO2/N2 selectivity from reported N-doped porous carbons.
Table 4. Comparison of CO2 adsorption values and CO2/N2 selectivity from reported N-doped porous carbons.
SamplesSBET
(m2 g−1)		CO2 Uptakes (mmol g−1)IAST CO2/N2 Selectivity at 298 KRef.
273 K/1.0 bar298 K/1.0 bar
NPC-600-412465.813.8236.6This work
LS-600-0.311885.113.6816[23]
HS-500-316006.434.3017[17]
CN-600-310825.123.7113[62]
UC-650-213946.274.4017[57]
NDPC-10%-311535.553.3420.8 (273 K)[59]
NPC-213845.86-18 (273 K)[61]
ACBK313777.05.2032.3[60]
WSM-550-215355.864.3219[18]
UC-15-2-6001113-4.8022[58]
COL-90013824.412.8847[34]
CN6-750-KOH19285.573.9115[56]
PC-SK-2-3-80014185.613.8213[54]
LCM-550-214875.443.8720[55]
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Zhang, X.; Rong, M.; Cao, H.; Tan, T. One-Pot Synthesis of Rubber Seed Shell-Derived N-Doped Ultramicroporous Carbons for Efficient CO2 Adsorption. Nanomaterials 2022, 12, 1889. https://doi.org/10.3390/nano12111889

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Zhang X, Rong M, Cao H, Tan T. One-Pot Synthesis of Rubber Seed Shell-Derived N-Doped Ultramicroporous Carbons for Efficient CO2 Adsorption. Nanomaterials. 2022; 12(11):1889. https://doi.org/10.3390/nano12111889

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Zhang, Xiaoxia, Meng Rong, Hui Cao, and Tianwei Tan. 2022. "One-Pot Synthesis of Rubber Seed Shell-Derived N-Doped Ultramicroporous Carbons for Efficient CO2 Adsorption" Nanomaterials 12, no. 11: 1889. https://doi.org/10.3390/nano12111889

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