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Article

Design and Optimization of a Self-Protected Thin Film c-Si Solar Cell against Reverse Bias

1
Department of Electronics and Communications, Faculty of Engineering, Ain Shams University, Cairo 11566, Egypt
2
Engineering Physics and Mathematics Department, Faculty of Engineering, Ain Shams University, Cairo 11566, Egypt
3
Department of Physics, College of Science, Northern Border University, Arar 73222, Saudi Arabia
4
Electrical Engineering Department, Future University in Egypt, Cairo 11835, Egypt
*
Authors to whom correspondence should be addressed.
Materials 2023, 16(6), 2511; https://doi.org/10.3390/ma16062511
Submission received: 25 November 2022 / Revised: 27 February 2023 / Accepted: 3 March 2023 / Published: 21 March 2023

Abstract

:
Current mismatch due to solar cell failure or partial shading of solar panels may cause a reverse biasing of solar cells inside a photovoltaic (PV) module. The reverse-biased cells consume power instead of generating it, resulting in hot spots. To protect the solar cell against the reverse current, we introduce a novel design of a self-protected thin-film crystalline silicon (c-Si) solar cell using TCAD simulation. The proposed device achieves two distinct functions where it acts as a regular solar cell at forward bias while it performs as a backward diode upon reverse biasing. The ON-state voltage (VON) of the backward equivalent diode is found to be 0.062 V, which is lower than the value for the Schottky diode usually used as a protective element in a string of solar cells. Furthermore, enhancement techniques to improve the electrical and optical characteristics of the self-protected device are investigated. The proposed solar cell is enhanced by optimizing different design parameters, such as the doping concentration and the layers’ thicknesses. The enhanced cell structure shows an improvement in the short-circuit current density (JSC) and the open-circuit voltage (VOC), and thus an increased power conversion efficiency (PCE) while the VON is increased due to an increase of the JSC. Moreover, the simulation results depict that, by the introduction of an antireflection coating (ARC) layer, the external quantum efficiency (EQE) is enhanced and the PCE is boosted to 22.43%. Although the inclusion of ARC results in increasing VON, it is still lower than the value of VON for the Schottky diode encountered in current protection technology.

1. Introduction

PV technologies provide clean and reliable means to meet the ever-increasing demand for energy. For several decades, silicon solar cells have represented the dominant technology in PV industries [1,2,3] thanks to their non-toxic properties [1,4]. Additionally, the energy band gap of silicon is 1.12 eV, which corresponds to an absorption cut-off wavelength of about 1160 nm [5]. Recently, the production of thin-film c-Si cells with lower than 50-μm-thick c-Si wafers has been endeavored [6,7,8,9,10,11,12,13]. These thin-film c-Si cells have the advantage of being extremely cost-competitive and can be fabricated based on the traditional processes of thick c-Si solar cells [13,14]. Yet, planar c-Si solar cells with a low thickness of 50-μm suffer from a light absorption loss because of the mismatch in the refractive index between the c-Si and the air [6,8,13]. In order to create extremely effective thin-film c-Si solar cells, it is important to significantly thin the c-Si wafers and use recently discovered light-trapping methods to absorb incident solar radiation in thin-film c-Si devices. These techniques include using an antireflective coating, as well as applying nano- and micro-structures, including nanowires [15,16], nanocones [8,17], and textured structures [18,19,20,21]. Further, thin-film c-Si solar cells may be flexible [10,11], thereby expanding the variety of their applications. Consequently, the development of thin-film c-Si solar cells will be a crucial and novel technological trend that can have several profound effects. Although the reported efficiencies of thin-film silicon-based cells still lag behind those of conventional first-generation silicon cells, more developments are being conducted in order to improve their PCE to be competitive in certain applications that involve flexibility and low weight.
Usually, the PV module utilizes strings of solar cells attached in series so that the required output power can be generated [22]. These series-connected cells make the PV system highly sensitive to the current mismatch conditions. The current mismatch may appear because of partial shading conditions or malfunction of some c-Si cells. Therefore, the defective or shaded cells become reverse-biased and act as loads to the other illuminated strings, resulting in power dissipation. This dissipation causes an overheat of the module or creates hot spots [23]. Consequently, a current mismatch not only affects the efficiency of the individual cells, but also unfavorably influences the reliability of the overall PV module [24,25].
Many research studies have been conducted to overcome the mismatch conditions. However, more efforts are still required to obtain extra efficient solutions. One possible solution to the current mismatch was to integrate a bypass diode in parallel with every single cell [26,27,28,29]. This methodology was not beneficial for the PV module because it involved higher costs [30]. The primary protection approach utilized recently against reverse bias situations is a passive bypass Schottky diode that is arranged in parallel with a string of cells [31,32,33]. Additionally, the latest investigations emphasize alleviating the influence of localized overheating or hot spots and improving the module reliability by adapting the bypass (protection) circuit [34,35,36,37,38,39]. However, the protection circuits or the bypass Schottky diodes can result in consuming more power and complicating the design, as well as raising the module costs.
This research study introduces a state-of-art design that can serve as a self-protected thin-film c-Si solar cell. The technique is based on proposing a P+ reverse-conducting layer (RCL) to be added as an extra layer just below the emitter, which can be introduced before the formation of the emitter. The study investigates the electrical and optical characteristics of both forward and reverse biasing conditions. At the forward bias condition, the solar cell operates as a regular and efficient cell, while it functions as a backward diode under the reverse bias condition. Hence, there is no requirement to use bypass diodes or protection circuits. In addition, improvement techniques are applied to optimize the performance of the proposed device. The study is performed by a numerical TCAD simulation, which is extremely helpful to realize the key physical behaviors, thereby reducing development time and cost.
The paper is organized as follows. Section 2 presents the basic device structure of the novel device and the physical models used in the device simulation. Additionally, Silvaco ATLAS tool calibration vs. measurements is introduced. Section 3 presents the electrical and optical characteristics of the proposed device and compares the simulation results for such a device with those of the device without RCL (normal structure). In addition, the VON at the reverse bias of the proposed device is theoretically investigated. Then, in Section 4, the enhancement of the self-protected thin film c-Si solar cell is numerically accomplished by optimizing some design parameters. Further, the incorporation of the ARC layers on the proposed cell is studied in Section 5 to explore its impact on the performance, especially the ON-state voltage. Finally, the basic findings and conclusions of this work are summarized in Section 6.

2. Simulation Methodology and Device Structure

In this section, we present the structure of the basic single-junction self-protected thin-film c-Si solar cell. Firstly, the essential physical models for the solar cell design are reviewed. Then, we provide a calibrated thin-film structure that is based on an experimental cell, along with its available parameters. Finally, the device structure of our proposed cell is presented.

2.1. Physical Models and Material Parameters

All the numerical simulations are performed by employing Silvaco TCAD device simulator. The electrical simulation is achieved by utilizing the drift-diffusion model. Poisson and carrier continuity equations are concurrently solved regarding both charge carriers (electrons and holes). Further, Shockley–Read–Hall recombination with doping dependence model (CONSRH) is activated. In addition, as Auger recombination is significant for concentrations around 1 × 1019 cm−3 or higher for Si [40], it is included in the simulation, as the structure has some heavily doped regions (>1 × 1018 cm−3) [41]. Although radiative recombination has a minor effect on the performance of a practical silicon solar cell, it is crucial for basic modeling and for the optoelectronic characterization of silicon solar cells. Modeling of radiative recombination is commonly achieved by enabling the optical radiative recombination (OPTR) model. The bandgap narrowing effect is activated in ATLAS device simulator by means of the BGN model. Concerning the mobility model, the FLDMOB model activates the electric field-dependent mobility, while the CONMOB model identifies the concentration-dependent mobility. This latter model is based on previous experimental results for Si at 300 K. Moreover, to model any possible tunneling currents, the non-local band-to-band (BTB) tunneling model (BBT.NONLOCAL) is applied [42] to trace any possible tunneling due to high doping of the RCL. Regarding the optical simulations, the transfer matrix method (TMM) is used to compute the intensity distribution and photogeneration profiles inside the device under the illumination of the AM1.5G spectrum. The refractive (n) and extinction coefficient (k) for Si that depend on wavelength are taken from the Sopra database [43].
The main required material parameters for tool calibration and design of the self-protected c-Si solar cell are summarized as follows. The energy bandgap is Eg = 1.12 eV the electron affinity is χ = 4.05 eV, and the dielectric permittivity is εr = 11.7. In addition, the conduction band and valence band density of states are NC = 2.8 × 1019 cm−3 and NV = 1.04 × 1019 cm−3, respectively [42].

2.2. Silvaco ATLAS TCAD Tool Calibration

In this subsection, we provide a calibration step based on modeling a thin-film structure using its available physical parameters introduced in the literature [13]. The fabricated structure basically consists of three main layers: emitter, base, and back surface field (BSF) layers. The thin-film device has a base thickness of 20 μm [13]. All other technological and physical parameters, such as doping concentrations and thicknesses of the emitter and BSF, were fine-tuned in such a way as to match the simulated device performance against the corresponding experimental data. For the calibration process, the doping concentrations of the emitter, the base, and the BSF were selected to be 5 × 1018 cm−3, 5 × 1017 cm−3, and 5 × 1018 cm−3, respectively. Meanwhile, the thicknesses for both the emitter and the BSF layer equaled 100 nm and 1000 nm, respectively. Further, the ARC layers were applied in the calibration process. After running the ATLAS device simulator, we obtained the simulated thin-film c-Si solar cell performance parameters, such as the VOC, the JSC, the fill factor FF, and the PCE. For validation purposes of the simulation results alongside the physical parameters, the simulation results are compared with the corresponding experimental values reported in [13]. As can be inferred from Table 1, the simulation results closely match the experimental results.
Furthermore, the illuminated J-V characteristics were simulated, and the results are plotted together with the experimental results in Figure 1. It is clear from Figure 1 that the simulation results agree well with the experimental data, which verifies the accuracy of the model, and the Silvaco ATLAS simulation is well-calibrated regarding this type of solar cell.
Table 1. TCAD results for the calibrated cell in comparison with experimental data.
Table 1. TCAD results for the calibrated cell in comparison with experimental data.
VOC [V]JSC [mA/cm2]FF [%]PCE [%]
Experimental Results [13]0.618035.3078.3017.300
TCAD Calibration Results0.604234.8682.4017.416

2.3. Device Structure

The construction of the single-junction self-protected thin-film c-Si cell is based on the calibrated solar cell [13] with some modifications. The main configuration of the proposed cell is displayed in Figure 2. It is an N++/P+/P/P+ configuration that has a full back metallization and partially front contact. The normal parameters of the proposed cell are as follows. The p-layer substrate thickness is tp = 20 µm, the thickness of the reverse-conducting p-layer is tPRCL = 12 nm, and the emitter layer (n++-layer) thickness is tn = 100 nm. The reverse-conducting p-layer thickness of 12 nm was chosen as an initial value, which was then investigated and optimized. The doping density of the p-layer substrate was chosen to be 1 × 1017 cm−3 [44], and the initial doping density of the P+ RCL was 1 × 1019 cm−3, while the emitter was selected to be heavily doped [45]. The primary distinction between our proposed structure and the calibrated structure is that our proposed structure is strongly reliant on high-doped RCL. The RCL performs a crucial role in establishing the function of the solar cell under investigation when the cell works in forward bias and small reverse bias conditions, as will be demonstrated in the following subsections.
Here, in our structure, the doping concentration of the emitter was selected to be higher than its value in the calibrated structure. The reason behind this will be discussed further in the upcoming section. This makes the VOC of our proposed structure greater than that of the calibrated structure. Also, our device was initially constructed without any ARC layers to provide a transparent investigation about the inclusion of the RCL without incorporating other effects. However, the impact of the ARC was then explored to test its role in the device performance and how it can modify VON. Since no ARC layers were utilized in the first design stage, it was predicted that the JSC will be lower than that of the calibration. A high-doped BSF layer of a density of 5 × 1018 cm−3 and thickness tBSF of 1000 nm [46,47,48] was implemented. An electric field that forms at the interface between the base and the BSF layer creates a barrier to the electron flow to the back surface resulting in back surface passivation [49]. This has a direct effect on increasing the JSC and VOC for the presented cell [50], thereby boosting its PCE.

3. Results and Discussion

As mentioned herein, the proposed cell incorporates a P+ RCL between the emitter and the base. To signify its effect and the difference between the proposed cell with the RCL (novel design) and the conventional structure without the RCL (normal design), the optical and electrical performances of both cells are demonstrated in Figure 3a,b, respectively. The optical characteristics, in terms of EQE, for both cells are almost identical, implying the same JSC for both cases. Regarding the electrical characteristics in terms of the J-V curves, the VOC and JSC values are nearly the same for both the novel and normal structures. This is due to the shift of the quasi-Fermi level (QFL) toward the band edges being almost the same for both cells. In order to illustrate these similarities, Figure 4 shows the energy band profile, including the electron and hole QFLs for the normal design (Figure 4a) and the proposed design (Figure 4b).
The insets of Figure 4 introduce a zoomed-in depth in order to show the similarity in the QFLs before and after introducing the RCL. This produces equal contact differences in electrostatic potential. Consequently, the efficiency and maximum power transferred for the proposed and conventional solar cells are almost identical. Thus, the RCL has no adverse influence on the electrical functioning of the cell when it is forward-biased. Table 2 lists the key PV factors for both structures under illumination.
Figure 5a displays the performance of the devices in forward and reverse bias situations. As can be inferred from the figure, the J-V curve of the novel design at the reverse segment reveals a conduction mechanism that takes place at a few millivolts. This behavior indicates an efficient rectifier operation over a limited voltage range, but in the backward direction (backward diode). Notably, the most critical aspect that determines the cell performance when applying a reverse bias (case of shadowing/malfunctioning cells) is the VON of the backward diode. The VON is defined as the diode voltage drop at which the backward diode starts to conduct. That is, it determines how fast the response of the backward diode will be. It is determined by the projection at the x-axis of the point of intersection between the shaded reverse J-V curve (where the dark situation is the worst case) and the forward J-V curve of the unshaded cell [51,52,53]. In other words, it can be defined when the reverse short-circuit current of the shaded cell reaches the value of the short-circuit current of the unshaded cell (Figure 5b).
It will be demonstrated in the next section that the larger the short-circuit current of the unshaded cell is, the larger the ON-state voltage of the backward diode occurs. It was found that the VON of the novel device is lower than that of the best bypass diode (Schottky diode) integrated on the PV panels [54,55], where its value is 0.35–0.45 V for a practical diode, while it was 0.062 V for our initial design. Consequently, the proposed device exhibits the capacity to rapidly reduce the influence of the reverse bias voltage, owing to malfunctioning cells or partial shading and, as a result, the capacity to avoid overheating or hot spots in a PV module.
Furthermore, the proposed design provides self-protection. This means that each cell has its own safety to reverse current by the maximum value of the short-circuit current. This is another benefit of the presented design over the bypass diode, as it protects the cell by itself, while the bypass diode protects the string of connected cells. Thus, when the operation is at reverse bias, by utilizing the proposed design, a power loss will occur because of the malfunctioning cells only. Nevertheless, by using the bypass diodes, the power loss will occur because of the string of cells. As a result, the power dissipated through the presented design in this work is lower than the power dissipated when employing bypass diodes.

4. Enhancement Techniques for the Proposed Cell

This section first presents the effect of the doping density and the thickness of the RCL. Secondly, the influence of the doping concentration of the emitter is studied. Finally, the impact of the doping concentration of the BSF layer on the performance of the proposed cell is presented.

4.1. Impact of RCL Doping and Thickness

Here, we study the effect of the doping density and the thickness of the RCL on cell performance. The most suitable doping density and thickness are those at which the solar cell functions with the maximum efficiency at forward bias while operating as a perfect backward diode in reverse bias. Figure 6a reveals that the best thickness between the selected range (10 nm to 100 nm) is 10 nm, for which the maximum efficiency can be obtained. However, at reverse bias and using a thickness of RCL of 10 nm, the device does not operate as an efficient backward diode, as illustrated in Figure 6b, which illustrates the J-V curves for three various thicknesses. Instead, the cell operates as a tunnel diode when the RCL thickness is 10 nm. Although higher thicknesses give appropriate reverse operation, the obtained PCEs at these thicknesses became lower. Therefore, we selected a thickness of 12 nm, which is the minimum thickness of the RCL that ensures a backward diode when applying a reverse bias.
Additionally, the next simulation considers the variation of the doping concentration in the range of 1 × 1018 cm−3 to 2 × 1019 cm−3. One can observe that the proposed cell operates at reverse bias as a backward diode when the doping concentration of the RCL is in the range of 7 × 1018 cm−3 to 1 × 1019 cm−3, while raising the doping above 1 × 1019 cm−3 makes the cell behave as a tunnel diode, as evident in Figure 6c. The behavior of tunneling that appears for high doping can be explained by plotting the energy band diagrams for three selected cases, as displayed in Figure 7a. The figure shows that upon increasing the doping to 1.1 × 1019 cm−3, the bands tend to be closer and the minimum tunneling width decreases, resulting in higher tunneling rates, as displayed in Figure 7b.

4.2. Impact of Emitter Doping Concentration

In this subsection, the impact of various doping concentrations of the emitter film on the performance of the presented device is introduced. The doping concentration is varied, starting from 5 × 1018 cm−3 up to 1 × 1021 cm−3 [45]. The device shows a very small increase in VOC from 0.598 V (at an emitter doping of 5 × 1018 cm−3) to 0.668 V (at an emitter doping of 1 × 1021 cm−3). However, the current density drawn is decreased when the emitter doping increases. This is because the diffusion length in the emitter is decreased by heavy doping [46] and, hence, the recombination rate rises as the doping concentration increases (Figure 8a).
Further, Figure 8b displays the PCE and the fill factor of the cell corresponding to different specified emitter doping concentrations. It is apparent that the maximum efficiency (15.92%) occurs at a doping concentration of 1 × 1020 cm−3. Additionally, increasing the doping concentration of the emitter results in reducing the VON of the backward diode from 0.679 V to 0.062 V, and so the performance of the device as a backward diode will be enhanced, as illustrated in Figure 8c. Hence, there is a trade-off between the efficiency of the solar cell, “the device when applying forward biasing”, and the performance of the backward diode, “the device when applying reverse biasing”. Thus, we selected the optimum emitter doping density that achieves two conditions: maximum permitted PCE and much lower VON when compared with the VON of the Schottky diode. Referring to Figure 8, we can observe that the maximum permitted PCE occurs at an emitter doping concentration of 1 × 1020 cm−3, at which the VON is 0.123 V.

4.3. Impact of BSF Doping Concentration

Notably, the BSF layer is a heavily doped layer at the rear side of the solar cell that behaves as a barrier for the transport of minority carriers towards the back surface. At low doping densities, the electric field is weak at the interface resulting in a lower effective collection of photocarriers at the contact. On the other hand, high BSF doping produces a stronger field at the interface. This can be demonstrated by plotting the electric field distribution, as shown in Figure 9a. In addition, the influence of the BSF doping level on the energy band diagram of the proposed structure near the rear interfaces is depicted in Figure 9b. As the BSF doping concentration increases, the barrier for the minority carrier transport towards the back surface also increases. This reduces surface recombination, resulting in higher values of VOC and JSC. In this simulation, the BSF doping concentration is changed from 1 × 1017 cm−3 to 1 × 1021 cm−3 by keeping the n++ emitter doping density constant at 1 × 1020 cm−3.
Moreover, Figure 10a shows the variation in VOC and JSC due to the change in the BSF doping density, while Figure 10b indicates the fill factor and PCE as a function of the BSF doping concentration. It can be also observed that there is a quick rise in JSC and VOC and, hence, the PCE with an increasing doping concentration up to 5 × 1020 cm−3, after which saturation occurs. From the J-V characteristics demonstrated in Figure 10c, the electrical performance can be extracted as follows: VOC = 0.662 V, JSC = 33.58 mA/cm2, FF = 83.87 %, and PCE equals 18.65% while keeping the performance as a backward diode approximately with no change (VON = 0.127 V).

5. Applying Antireflective Coating Layers

One of the remarkable losses in solar cells is the optical loss resulting from surface reflections. The optical losses are translated to an efficiency reduction in the solar cell [56]. Therefore, minimizing the optical losses will significantly result in boosting the efficiency [57]. The antireflective coating has a remarkable positive impact on reducing the reflection and improving the efficiency of solar cells [58,59]. In this section, we will study the influence of distinctive ARC layers on the performance of our self-protected cell.
The most common coatings used are silicon oxide SiOx, silicon nitride Si3N4, and titanium dioxide TiO2, though others are used as well [60,61,62]. Firstly, a silicon oxide single antireflective coating (SARC) with an optimized thickness of 101.351 nm [61] was employed. By using the optimum values for the doping density of both the emitter (1 × 1020 cm−3) and the BSF layer (5 × 1020 cm−3), it results in increasing the JSC to 37.73 mA/cm2 and the VOC to 0.665 V. Utilizing the SARC of silicon oxide increases the PCE of the proposed cell to 21.05%. Similarly, silicon nitride, Si3N4 SARC, is designed for a 600 nm wavelength and a 74.257 nm thickness. This design shows the lowest reflectance [61], which in turn increases the conversion efficiency to 21.87% due to increasing the current density. Secondly, we designed the cell using the optimized structure with double ARC layers (DARC). The DARC layer’s refractive index, thickness, and reflectivity follow a complex equation [63]. This also implies that optimum surface passivation lowers the thickness of both the SiO2 and Si3N4 layers. The optimum power conversion efficiency of 22.43% was accomplished with a 57-nm-thick SiO2 layer on a 58-nm-thick Si3N4 ARC. As expected, the JSC density continued to increase to 40.09 mA/cm2. Figure 11a displays the J-V characteristics for the bare cell (in black) and three distinct coated proposed thin c-Si solar cells, illustrating the effect of the ARC layers on increasing the short-circuit current density.
Furthermore, Figure 11b,c illustrates the dependency of the available photocurrent and EQE on the wavelength of the incident radiation for different ARC schemes, as well as non-coated (bare) devices. Clearly, the ARC layers cause less optical reflectance and thus more available photocurrent (as depicted in Figure 11a). The dependency of the available photocurrent on the optical wavelength directly reflects on the EQE spectrum, as the EQE is the ratio of available and source photocurrents. Overall, Figure 11c shows that after utilizing ARC, the EQE was significantly enhanced. This rise is because of the decline in reflection when employing ARC. Comparing the silicon nitride and silicon oxide, the device with silicon nitride as an ARC layer generated more available photocurrent. However, the reflectance will be minimized when using DARC layers, thereby generating more photocurrent, which in turn increases the short-circuit current (see Figure 11a). Increasing the short-circuit current results in an increase in the PCE.
Moreover, the J-V characteristics of the enhanced self-protected thin film cell at reverse biasing utilizing SARC or DARC are demonstrated in Figure 12 for dark conditions. As can be inferred from the figure, the type of antireflection coating has a minor effect on the device’s ON-state voltage as it increases from 0.127 V (bare cell) to just 0.137 V. This can be attributed to the minor voltage changes according to the current, i.e., the low impedance at the reverse bias. Although using ARC increases JSC, the value of VON increases to levels just a little higher than those of the bare cells. Hence, our optimized self-protected thin film c-Si solar cell achieves two important criteria: higher efficiency at forward operation (generating power) and a rapid response to protect the individual cell from high reverse current.
Table 3 summarizes the PV performance metrics, such as the open-circuit voltage, short-circuit current density, fill factor, power conversion efficiency, and the ON-state voltage for the bare cell, the cell with a silicon oxide SARC layer, the cell with a silicon nitride SARC layer, and the SiO2/Si3N4 double ARC layers cell. These performance parameters are compared with the performance of a conventional c-Si solar cell employing a bypass diode, as published in the literature [64]. The comparison illustrates a significant improvement in the ON-state voltage. In addition, the bypass diode is applied for a string of cells [64], while our proposed model is self-protected for each independent cell. Therefore, the power dissipation in our proposed model is expected to be much lower than the power dissipation when using the bypass diode. Finally, some research studies investigated the smart bypass model [54] to improve the ON-state voltage; however, it came with design complexity and cost. The smart bypass model was applied for three series cells.

6. Conclusions

In this current study, we presented a state-of-the-art self-protected thin film c-Si solar cell against reverse currents by introducing a heavily doped layer sandwiched between the n-type emitter and the p-type base of the device. The proposed structure showed a significant performance under different biasing conditions. Contrary to the conventional structure that operated as a solar cell, the proposed structure operated as a regular solar cell when applying forward biasing, while it operated as a backward diode by the application of reverse biasing.
We performed comprehensive TCAD simulations to design and evaluate the proposed structure performance. The introduction of the RCL has demonstrated that applying a reverse bias produces a considerably high reverse current within a low ON-state voltage. That is, the cell can protect itself against reverse biasing without adding extra costs compared with the available protection circuit in the market. In addition, the ON-state voltage of the novel device is lower than its candidate for the Schottky bypass diode. Thus, the novel device can be effective to mitigate the impact of overheating or hot spots. The influence of various parameters, such as the doping concentration of the emitter and the BSF layer, on the performance of the novel structure was investigated. After the series of optimization steps, the performance parameters record the following: VOC = 0.662 V, JSC = 33.58 mA/cm2, FF = 83.87%, and the PCE equals 18.65%, while the ON-state voltage equals 0.127 V.
Additionally, the impact of different single-layer ARCs and a double-layer ARC has been discussed. Applying SiO2 and Si3N4 as antireflection coating layers results in increasing the power conversion efficiency to 21.05% and 21.87%, respectively, while the application of the double ARC layer of SiO2/Si3N4 shows a remarkable rise in the short-circuit current that improves the conversion efficiency to 22.43% as well, keeping the ON-state voltage to be as low as 0.138 V.

Author Contributions

Conceptualization, A.Z., A.S. (Ahmed Shaker) and M.A.; formal analysis, O.M.S. and T.I.A.; software, O.M.S. and A.S. (Ahmed Shaker); investigation, O.M.S., A.Z., A.S. (Ahmed Shaker) and M.A.; methodology, O.M.S., A.Z. and A.S. (Ahmed Shaker); supervision, A.Z., A.S. (Ahmed Shaker) and M.A.; software, O.M.S., A.S. (Ahmed Shaker) and A.S. (Ahmed Saeed); validation, O.M.S., A.S. (Ahmed Shaker), T.I.A. and A.S. (Ahmed Saeed); writing–original draft, O.M.S., A.Z., A.S. (Ahmed Shaker) and M.A.; writing–review and editing, O.M.S., A.S. (Ahmed Shaker) and T.I.A.; funding acquisition, T.I.A. and A.S. (Ahmed Saeed). All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Not applicable.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Simulated and experimental curves of the illuminated J-V characteristics.
Figure 1. Simulated and experimental curves of the illuminated J-V characteristics.
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Figure 2. Representative figure of the proposed self-protected thin-film Si cell including a reverse conducting layer.
Figure 2. Representative figure of the proposed self-protected thin-film Si cell including a reverse conducting layer.
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Figure 3. Optoelectronic characteristics of both the novel and normal designs under illumination (a) EQE and (b) J-V characteristics.
Figure 3. Optoelectronic characteristics of both the novel and normal designs under illumination (a) EQE and (b) J-V characteristics.
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Figure 4. The energy band diagram at VOC for (a) the normal design and (b) the novel design. The insets show a zoomed-in depth to investigate the behavior of the quasi-Fermi levels before and after applying the RCL.
Figure 4. The energy band diagram at VOC for (a) the normal design and (b) the novel design. The insets show a zoomed-in depth to investigate the behavior of the quasi-Fermi levels before and after applying the RCL.
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Figure 5. (a) Comparison of the electrical performance under an illumination condition for both the normal and novel structures, and (b) determining ON-state voltage of the proposed cell.
Figure 5. (a) Comparison of the electrical performance under an illumination condition for both the normal and novel structures, and (b) determining ON-state voltage of the proposed cell.
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Figure 6. (a) Effect of the thickness of the RCL on the performance of the self-protected structure, (b) J-V curves for the RCL thickness of 10 nm, 12 nm, and 50 nm, and (c) J-V curves for different doping concentrations of the RCL.
Figure 6. (a) Effect of the thickness of the RCL on the performance of the self-protected structure, (b) J-V curves for the RCL thickness of 10 nm, 12 nm, and 50 nm, and (c) J-V curves for different doping concentrations of the RCL.
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Figure 7. (a) Energy band diagram at the interface between the emitter and the RCL to show the band-to-band tunneling at different doping concentrations of RCL, and (b) the nonlocal band-to-band electron and hole tunneling rates.
Figure 7. (a) Energy band diagram at the interface between the emitter and the RCL to show the band-to-band tunneling at different doping concentrations of RCL, and (b) the nonlocal band-to-band electron and hole tunneling rates.
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Figure 8. Performance of the novel cell by optimizing the doping concentration of the emitter. (a) Open-circuit-voltage and short-circuit current density, (b) fill factor and power conversion efficiency, and (c) ON-State voltage.
Figure 8. Performance of the novel cell by optimizing the doping concentration of the emitter. (a) Open-circuit-voltage and short-circuit current density, (b) fill factor and power conversion efficiency, and (c) ON-State voltage.
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Figure 9. (a) Electric field distribution at different BSF doping concentrations near the rear interfaces, and (b) an illustration of the energy band diagram near the back interfaces for different values of BSF doping density.
Figure 9. (a) Electric field distribution at different BSF doping concentrations near the rear interfaces, and (b) an illustration of the energy band diagram near the back interfaces for different values of BSF doping density.
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Figure 10. Performance of the modified cell by optimizing the doping density of the BSF layer. (a) Open-circuit voltage and short-circuit current density, (b) the fill factor and power conversion efficiency, and (c) J-V characteristics under illumination (red) and in the dark situation (blue) to determine the ON-state voltage of the backward diode.
Figure 10. Performance of the modified cell by optimizing the doping density of the BSF layer. (a) Open-circuit voltage and short-circuit current density, (b) the fill factor and power conversion efficiency, and (c) J-V characteristics under illumination (red) and in the dark situation (blue) to determine the ON-state voltage of the backward diode.
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Figure 11. (a) J-V characteristics of non-coated (bare) and three distinct coated c-Si solar cells, (b) reflectivity vs optical wavelength, and (c) EQE vs. optical wavelength for different coated and non-coated devices.
Figure 11. (a) J-V characteristics of non-coated (bare) and three distinct coated c-Si solar cells, (b) reflectivity vs optical wavelength, and (c) EQE vs. optical wavelength for different coated and non-coated devices.
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Figure 12. Dark J-V Characteristics for bare cell, SARC of silicon oxide, SARC of silicon nitride, and DARC of silicon oxide/silicon nitride.
Figure 12. Dark J-V Characteristics for bare cell, SARC of silicon oxide, SARC of silicon nitride, and DARC of silicon oxide/silicon nitride.
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Table 2. Comparison between the PV parameters of the initial novel design and the normal structure.
Table 2. Comparison between the PV parameters of the initial novel design and the normal structure.
VOC [V]JSC [mA/cm2]FF [%]PCE [%]Pmax [mW/cm2]
Novel Design0.66725.8883.6714.4514.46
Normal Design0.66725.8183.9614.4614.47
Table 3. Comparison between the associated performance parameters of bare and different coated thin-film c-Si solar cells after enhancement and performance of the initial design.
Table 3. Comparison between the associated performance parameters of bare and different coated thin-film c-Si solar cells after enhancement and performance of the initial design.
VOC (V)JSC (mA/cm2)FF (%)PCE (%)VON (V)
Bare Cell0.66233.5883.8718.650.127
SARC of SiOx0.66537.7383.9021.050.131
SARC of Si3N40.66539.2483.8321.870.137
DARC0.66740.0983.8922.430.138
Design of [64]0.64638.4480.4919.950.4
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Saif, O.M.; Zekry, A.; Shaker, A.; Abouelatta, M.; Alanazi, T.I.; Saeed, A. Design and Optimization of a Self-Protected Thin Film c-Si Solar Cell against Reverse Bias. Materials 2023, 16, 2511. https://doi.org/10.3390/ma16062511

AMA Style

Saif OM, Zekry A, Shaker A, Abouelatta M, Alanazi TI, Saeed A. Design and Optimization of a Self-Protected Thin Film c-Si Solar Cell against Reverse Bias. Materials. 2023; 16(6):2511. https://doi.org/10.3390/ma16062511

Chicago/Turabian Style

Saif, Omar M., Abdelhalim Zekry, Ahmed Shaker, Mohammed Abouelatta, Tarek I. Alanazi, and Ahmed Saeed. 2023. "Design and Optimization of a Self-Protected Thin Film c-Si Solar Cell against Reverse Bias" Materials 16, no. 6: 2511. https://doi.org/10.3390/ma16062511

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